FireFlex 1230 Installation guide

FM-0860-0-29D
Integrated Fire Protection System
®1230
Owner's Operation and Maintenance Manual
Remote Controlled system

FM-0860-0-29D
Copyright©2009-2016 FIREFLEX Systems Inc .
All Rights Reserved
Reproduction or use, without express written permission from FIREFLEX Systems Inc, of any portion of this manual is prohibited. While
all reasonable efforts have been taken in the preparation of this manual to assure its accuracy, FIREFLEX Systems Inc assumes no
liability resulting from any errors or omissions in this manual, or from the use of the information contained herein. FIREFLEX®1230 is
a registered trademark of FIREFLEX Systems Inc.
FIREFLEX Systems Inc. reserves the right to make changes to this manual and the data sheets herewith at any time, without prior
notification.

®1230 Page iii
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
Table of Contents
1. GENERAL.....................................................................................................................................................................1
1.1 APPLICABLE STANDARDS...................................................................................................................................................1
1.2 LISTINGS & APPROVALS......................................................................................................................................................1
1.3 ENVIRONMENT .....................................................................................................................................................................1
1.4 GENERAL DESCRIPTION .....................................................................................................................................................1
1.5 FEATURES.............................................................................................................................................................................2
1.6 CONFIGURATION..................................................................................................................................................................2
1.7 RELEASING ...........................................................................................................................................................................2
1.8 ABORT....................................................................................................................................................................................2
2. CLEAN EXTINGUISHING AGENT...............................................................................................................................6
2.1 AGENT....................................................................................................................................................................................6
2.2 DESCRIPTION .......................................................................................................................................................................6
2.3 ENVIRONMENTAL.................................................................................................................................................................6
2.4 SAFETY CONSIDERATIONS.................................................................................................................................................6
3. INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS.........................................................................7
3.1 INSTALLATION ......................................................................................................................................................................7
3.2 PRELIMINARY INSPECTION.................................................................................................................................................7
3.3 PLACING SYSTEM IN SERVICE...........................................................................................................................................7
3.4 SEQUENCE OF OPERATION................................................................................................................................................8
3.5 EMERGENCY INSTRUCTIONS.............................................................................................................................................9
3.6 PLACING THE SYSTEM BACK IN SERVICE AFTER OPERATION......................................................................................9
3.7 ELECTRIC ACTUATOR..........................................................................................................................................................9
3.8 INSPECTIONS & TESTS......................................................................................................................................................10
3.9 MAINTENANCE....................................................................................................................................................................10
4. CONTROLS................................................................................................................................................................11
4.1 PRODUCT DESCRIPTION...................................................................................................................................................11
4.2 REMOTE CONTROLLED FIREFLEX®1230...........................................................................................................................11
5. WIRING DIAGRAMS ..................................................................................................................................................12
5.1 REMOTE CONTROLLED FIREFLEX®1230...........................................................................................................................12
6. CABINET.....................................................................................................................................................................14
7. LIMITED WARRANTY.............................................................................................ERREUR ! SIGNET NON DEFINI.

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®1230 Page 1 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
1. GENERAL
The FIREFLEX®1230 integrated system consists of a clean
agent fire extinguishing system, factory-assembled in a single
cabinet. All the components necessary for the extinguishing
system are integrated.
The FIREFLEX®1230 system uses 3M™ NOVEC™ 1230 fire
protection fluid. The clean extinguishing agent is based on
sustainable technology and is the only chemical agent
currently available that meets the most stringent actual and
future environmental standards.
1.1 APPLICABLE STANDARDS
In addition to being fabricated under stringent ISO-9001
manufacturing and quality control procedures, your
FIREFLEX®1230 complies with the following standards:
NFPA-70 National Electrical Code
NFPA-72 Fire Alarm Systems
NFPA-2001 Clean agent fire extinguishing system
Before the installation, the contractor installing the unit shall
also be familiar with the following documents and standards:
Applicable Local & State Building Codes
Any additional requirements of the Local Authority Having
Jurisdiction
1.2 LISTINGS & APPROVALS
- Approbation Factory Mutual: FIREFLEX®1230 systems
are FM Approved under the heading: "FIXED
EXTINGUISHING SYSTEMS, CLEAN AGENT FIRE
EXTINGUISHING SYSTEMS".
- Underwriters Laboratories Inc. (UL): FIREFLEX®1230
Systems are UL Listed under "Clean Agent Extinguishing
System Unit” Category # GAQF-EX6174 and Category
# GAQFC-EX6174 (ULC).
Warning ! Any unauthorized modification or addition made
on-site to a factory built Listed Unit will void this Listing.
Such modifications or additions may void the unit's
warranty as well. Consult your nearest FIREFLEX
Systems Authorized Distributor before proceeding with
such modifications or additions.
1.3 ENVIRONMENT
FIREFLEX®1230 unit shall be installed in a dry and clean
location. Verify that all equipments are properly heated and
protected to prevent freezing and physical damage.
The unit and its components must be kept free of foreign
matter, freezing conditions, corrosive atmospheres,
contaminated water supplies, and any condition that could
impair its operation or damage the components.
The frequency of the inspections and maintenance will vary
depending on the environmental conditions.
The owner is responsible for maintaining the fire protection
system and devices in proper operating condition (refer to
section 3)
1.4 GENERAL DESCRIPTION
The FIREFLEX®1230 system uses SEVO®cylinders designed
for a high volume discharge rate in order to meet the rapid
discharge requirements specified in the NFPA-2001 Standard.
Discharge valves are of brass construction and are designed
as per the pressure differential concept. They are equipped
with a pressure-indicating gauge and an electric or pneumatic
actuator. Each cylinder is also provided with an integrated
pressure safety device.
FIREFLEX®1230 system is engineered by FIREFLEX Systems
Inc. (or an authorized contractor) to meet the specific
protection requirements of the application for which it is being
installed.
Each system is designed per NFPA-2001 Standard and in
compliance with instructions found in the following
manufacturer design manuals:
•SEVO Design Manual: SE 1230 500 ENG (latest rev.)
The cylinders are filled with the extinguishing agent and then
pressurized to 500 Psi at 70°F (34.5 bar at 21.1°C) with
Nitrogen allowing maximum flexibility at the time of installation.
Each cylinder is fabricated, tested and stamped according to
D.O.T. 4BA500 or 4BW500 or TPED specifications depending
on its size and capacity.
The FIREFLEX®1230 cabinet is of the free-standing type and
is made of robust 14 gauge steel with a rustproof fire red paint
finish, polyester powder coated and oven baked on a
phosphate base. Each cabinet is provided with one or two
frontal locked doors, reducing space requirements for ease of
installation and maintenance. Furthermore, all doors are
provided with a neoprene gasket to reduce vibrations and can
be removed without special tools for easier access.
Table 1.1 - FIREFLEX®1230 capacity of cabinet
(cylinder quantity)
Cabinet
width Size of cylinder (lbs)
40 76 164 322 601 850
24" 1 1 1 1 1 n/a
36" 2 2 2 n/a n/a n/a
46"
n/a n/a n/a 2 2 n/a
54" n/a n/a n/a n/a n/a 1 - 2

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Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
1.5 FEATURES
FIREFLEX®1230 main features are:
•Trouble-free design for safe and easy application
•Compact, aesthetic and easy to move
•Available in 4 cabinet sizes
•User-friendly standardized owner's manual with every unit
•Unique serial number on every unit
•Uses UL, ULC and/or FM Approved components
•Designed in accordance with NFPA Standards
•Completely assembled and checked in factory
•Sturdy 14 gauge steel cabinet painted fire red with oven
baked polyester powder on phosphate base
•Textured rust proof finish
•Neoprene gasket on all doors to eliminate vibrations
•Key-alike locks on all cabinet doors
•Manufactured under ISO-9001 quality control procedures
1.6 CONFIGURATION
Configuration for FIREFLEX®1230:
•Engineered NOVEC 1230 single cylinder with electric
release
•Engineered NOVEC 1230 double cylinder with Main /
Reserve
•Engineered NOVEC 1230 double cylinder with Master /
Slave
1.7 RELEASING
1.7.1 Electric releasing conditions
The electric releasing condition is needed by an approved
releasing control panel in order to operate the electric
actuator (C) of the NOVEC 1230. It can be achieved as the
following:
a) Single zone detection activated by either Zone 1 or
Zone 2.
b) Cross zone detection activated by both Zone 1 and
Zone 2.
c) Manual pull station activated.
1.7.2Electric release
See figure 1.1.
Electric release is achieved with an electric actuator (C)
installed on the discharge valve (B) of the cylinder (A). When
the releasing conditions are fulfilled, a 24Vdc source is applied
to the electric actuator (C) therebyventing the pressure on top
of the discharge valve (B) thus allowing the extinguishing
agent NOVEC 1230 to be discharged through the piping and
nozzles.
1.7.3Double cylinder with electric release with
Main / Reserve switch
See figure 1.2.
A switch allows operation of electric release (refer to
chapter 1.7.1) on Main cylinder (A) and then Reserve cylinder.
1.7.4Double cylinder with electric release on Master
cylinder and pneumatic actuator on Slave cylinder
Refer to figure 1.3.
Electric release (refer to chapter 1.7.1) is achieved on Master
cylinder (A).
On the slave cylinder, the electric actuator (C) is replaced with
pneumatic actuator (K), which is driven by the master
cylinder (A) discharge pressure.
1.8ABORT
When abort release switch is activated, pre-discharge timer
will continue to count down until it reaches 10 seconds and
then wait. Releasing the abort release switch will allow the
pre-discharge to continue its count down from 10 seconds. If
the abort release switch is again activated before the pre-
discharge timer reaches zero, the timer will reset to
10 seconds and wait.

®1230 Page 3 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
Figure 1.1 - Single NOVEC 1230 cylinder with electric release
Components:
A Cylinder
B Cylinder valve
C Electric actuator
D Low cylinder pressure switch
E Pressure gauge
F Liquid level indicator
G Bracket
H Discharge pressure switch (optional)
J Mechanical actuator (optional)
FM-076Z-0-15B-1
G
G
A
D
H
F
C
J
B
E
Field connection to
NOVEC 1230 piping
F IRE F LEX 1230 base
(shown without enclosure)

Page 4 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
Figure 1.2 - Double NOVEC 1230 cylinder with Main / Reserve switch
Components:
A Main cylinder (Reserve is the right one)
B Cylinder valve
C Electric actuator
D Low cylinder pressure switch
E Pressure gauge
F Liquid level indicator
G Bracket
H Discharge pressure switch (optional)
J Mechanical actuator (optional)
H
H
FM-076Z-0-15B-2
D
F
C
E
B
J
C
JE
Field connection to
NOVEC 1230 piping
G
G
G
G
F
D
A
F IRE F LEX 1230 base
(shown without enclosure)

®1230 Page 5 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
Figure 1.3 - Double NOVEC 1230 cylinder with Master / Slave operation
Components:
A Master cylinder (Slave is the left one)
B Cylinder valve
C Electric actuator
D Low cylinder pressure switch
E Pressure gauge
F Liquid level indicator
G Bracket
H Discharge pressure switch (optional)
J Mechanical actuator (optional)
K Pneumatic actuator
FM-076Z-0-15B-3
G
G
G
G
H
A
D
H
F
C
E
B
J
K
E
F
D
Copper tubing
Field connection to
NOVEC 1230 piping
F IRE F LEX 1230 base
(shown without enclosure)

Page 6 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
2. CLEAN EXTINGUISHING AGENT
2.1 AGENT
The clean extinguishing agent used in FIREFLEX®1230 total
flooding system is NOVEC 1230.
Note: The term NOVEC 1230 employed throughout this
manual refers to the extinguishing agent Dodecafluoro-2-
methylpentan-3-one known as SEVO 1230 Fire
Protection Fluid (also known as FK-5-1-12, 3M™
NOVEC™ 1230 Fire Protection Fluid, C6-F-ketone)
produced by 3M™.
2.2 DESCRIPTION
NOVEC 1230 is a colorless fluid. It is stored as a pressurized
liquid and injected into a room, area, or compartment that has
the structural integrity to retain the agent that has been
discharged.
NOVEC 1230 is dispensed as an odorless, electrically non-
conductive vapor. It leaves no residue.
NOVEC 1230 is a clean, efficient fire-extinguishing agent that
can be used on Class A, B, or C fires. It is a very stable, inert
and electrically non-conductive gas. Its primary use is for
energized electric equipment fire containment and preventing
reigniting.
2.3 ENVIRONMENTAL
NOVEC 1230 does not contribute to depletion of the
stratospheric ozone layer. NOVEC 1230 has an atmospheric
lifetime of 0.014 years. Its global warming potential is 1.
2.4 SAFETY CONSIDERATIONS
2.4.1 TOXICITY
The table 2.1 identifies the toxicological data on NOVEC 1230
and compares this with HALON 1301.
Table 2.1 - Toxicological data
NOVEC 1230 HALON 1301
No Observed Adverse
Effect Level (NOAEL) 10% 5.0%
Low Observed Adverse
Effect Level (LOAEL) 10% 7.5%
Acute Exposure LC50
(4 hour rate - ppm) 100,000 800,000
Design Concentration
(minimum) 4.2% 4.3%
2.4.2 NOISE
Discharge of a NOVEC 1230 system can cause noise loud
enough to be startling but ordinarily insufficient to cause
traumatic injury.
2.4.3 TURBULENCE
High velocity discharge from nozzles may be sufficient to
dislodge substantial objects directly in the path of the
discharge. General turbulence in the enclosure may be
sufficient to move light objects, unsecured paper, etc. Ceiling
tiles in the vicinity of the nozzles should be clipped in place to
prevent them from being dislodged during the discharge.
2.4.4 COOLING
Direct contact with vaporizing liquid NOVEC 1230 will have a
strong chilling effect on objects and can cause frostbite burns
to the skin. The liquid phase vaporizes rapidly when mixed
with air and thus limits the hazard to the immediate vicinity of
the discharge nozzle.
2.4.5 VISIBILITY
Upon discharge reduced visibility will be evident, especially in
humid atmospheres, as a result of the condensations of vapor.
The period of reduced visibility will normally be brief.
2.4.6 PRESSURE
The discharge nozzle is between
73 Psi and 290 Psi (5 bar and 20 bar).

®1230 Page 7 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
3. INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
3.1 INSTALLATION
IMPORTANT ! The FIREFLEX®1230 unit IS NOT
designed to be installed in area subject to freezing
conditions. Refer to section 1.3 ENVIRONMENT for
additional details.
1. Install the FIREFLEX®1230 cabinet (refer to section 6
CABINET).
IMPORTANT ! THE CABINET MUST BE FIRMLY
ANCHORED TO THE FLOOR USING ALL FOUR (4)
ANCHORING HOLES.
2. Install the clean agent releasing piping, detection and
signaling circuits (if applicable) in accordance with
applicable standards.
3. Connect all detection and alarm audible devices,
releasing disable switch, master/remote switch, where
applicable, according to electrical schematics (refer to
section 5.
4. Connect the AC power for the remote releasing control
panel on a separate breaker in the electric distribution
panel (refer to section 5.
5. Conform to local municipal or other codes regarding
installations of fire protection systems.
6. Place the FIREFLEX®1230 system in service (refer to
chapters 3.2 PRELIMINARY INSPECTION & 3.3
PLACING SYSTEM IN SERVICE).
7. If the system does not operate as it should, make the
necessary corrections according to manuals issued or
consult your distributor or FIREFLEX Systems Inc.
8. Make sure that building owner or a delegated
representative has received instructions regarding the
operation of the system.
3.2 PRELIMINARY INSPECTION
See figure 1.1, 1.2 or 1.3.
1. FIREFLEX®1230 cabinet shall be firmly anchored to the
floor.
2. Open door to mechanical section.
3. Cylinders shall be solidly fixed with brackets (F).
4. Check the pressure of the cylinder with pressure
gauge (D) according to table 3.1. If the cylinder shows
a loss in pressure of more than 10%, it shall be refilled
or replaced.
5. Check that piping supports have been installed at the
correct intervals and are adequate for the purpose.
6. The piping distribution system shall be inspected to
determine that it is in compliance with the design and
installation documents.
7. Nozzles and pipe size shall be in accordance with
system drawings. Means of pipe size reduction and
attitudesof tees shall be checked forconformance to the
design.
8. Check that all nozzles are fitted in accordance with the
design requirements and are aimed in the correct
alignment away from obstructions or barriers that could
prevent adequate distribution/mixing of the gas.
9. Protected area Integrity test shall be considered to locate
and then effectively seal any significant air leaks that
could result in a failure of the enclosure to hold the
specified agent concentration level for the specified
holding period. The currently preferred method is using
a blower door fan unit and smoke pencil.
3.3 PLACING SYSTEM IN SERVICE
1. Check all connections to the remote releasing control
panel.
2. Check all local audible devices.
3. Check all releasing conditions.
4. Check if NOVEC 1230 electric actuator (C) operates
after preset time delay.
5. Simulate a low cylinder pressure by shorting low cylinder
pressure switch (D) terminals.
6. Verify the active installation supervision switch on the
electric actuator (C).
CAUTION ! Activate the releasing circuit disable switch
before doing any tests on the system (see figure 4.2).
7. Perform sequence of operation (refer to chapter 3.4).
Table 3.1 - Cylinder pressure versus temperature
Cylinder pressure Temperature
413 psi
(28.4 bar)
0°F
(-17.8°C)
425 psi
(29.3 bar)
10°F
(-12.2°C)
438 psi
(30.1 bar)
20°F
(-6.67°C)
450 psi
(31 bar)
32°F
(0°C)
463 psi
(31.9 bar)
40°F
(4.4°C)
475 psi
(32.7 bar)
50°F
(10°C)
488 psi
(33.6 bar)
60°F
(15.6°C)
500 psi
(34.5 bar)
70°F
(21.2°C)
513 psi
(35.3 bar)
80°F
(26.7°C)
525 psi
(36.2 bar)
90°F
(32.2°C)
538 psi
(37 bar)
100°F
(37.8°C)
550 psi
(37.9 bar)
110°F
(43.3°C)
563 psi
(38.8 bar)
120°F
(48.9°C)

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Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
3.4 SEQUENCE OF OPERATION
3.4.1 Automatic release
The remote releasing control panel shall be configured for the
following operation.
3.4.1 Automatic release
1. Actuation of a detector from one detection zone:
a) "ZONE 1" (or "ZONE 2") activates.
b) "ALARM" audible devices activate.
c) "ALARM" contact activates.
2. Actuation of a detector from the other detection zone for
crossed zones configuration):
a) "ZONE 2" (or "ZONE 1") activates.
b) Pre-discharge delay starts (not exceeding 60 sec).
Note: The abort station will prevent the NOVEC 1230
discharge as long as being maintained if activated during
the pre-discharge delay (refer to chapter 3.4.3).
3. After pre-discharge delay is completed:
a) "SECOND STAGE ALARM" audible devices activate.
b) NOVEC 1230 electric actuator (C) activates.
If NOVEC 1230 discharge switch option is selected:
c) "DISCHARGE NOVEC 1230" contact activates.
3.4.2 Manual release
1. Actuation of a manual release pull station within the
system:
a) "ALARM" audible devices activate.
b) "ALARM" contact activates.
c) Pre-discharge delay starts (not exceeding 30 sec).
2. After pre-discharge delay is completed:
a) "SECOND STAGE ALARM" audible devices activate.
b) NOVEC 1230 electric actuator (C) activates.
If NOVEC 1230 discharge switch option is selected:
c) " DISCHARGE NOVEC 1230" contact activates.
Note: At any time, if the optional mechanical activator (J)
is activated, the NOVEC 1230 will be released.
3.4.3 Abort Station
1. Actuation of an abort station within the system:
a) "TROUBLE” contact activates.
When abort release switch is activated, pre-discharge timer
will continue to count down until it reaches 10 seconds and
then wait. Releasing the abort release switch will allow the
pre-discharge to continue its count down from 10 seconds. If
the abort release switch is again activated before the pre-
discharge timer reaches zero, the timer will reset to
10 seconds and wait.
3.4.4System supervisory
1. Actuation of a supervisory device such as low pressure
switch within the system:
a) "SUPERVISORY” contact activates.

®1230 Page 9 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
3.5 EMERGENCY INSTRUCTIONS
To take system out of service:
WARNING ! Placing a system out of service mayeliminate
the fire protection capabilities of the system. Prior to
proceeding, notify all Authorities Having Jurisdiction.
Consideration should be given to employ a fire patrol in
the affected areas.
After placing the system out ofservice has been authorized by
the appropriate Authority Having Jurisdiction:
1. Turn the releasing circuit disable switch to
DISABLED before doing any tests on the system (see
figure 4.2).
2. To return the system back in service, turn the releasing
circuit disable switch to NORMAL (see figure 4.2).
3.6 PLACING THE SYSTEM BACK IN SERVICE AFTER
OPERATION
See figure 1.1, 1.2 or 1.3.
1. Remove the electric actuator (C) from the cylinder (A).
2. Remove cylinders and send it to an authorized agent for
filling.
3. Reinstall the cylinders inside the cabinet.
4. Reset the electric actuator (C) (refer to chapter 3.7).
5. Install the electric actuator (C) on the cylinder (A).
6. Check that the piping and nozzles have not been altered.
WARNING ! the optional mechanical release (J) SHALL
be in NORMAL position, handle upwards and safety pin
installed BEFORE installing it on the cylinder valve (B).
7. Notify the Authority Having Jurisdiction, remote station
alarm monitors, and those in the affected area that the
system is back in service.
3.7 ELECTRIC ACTUATOR
When the electric actuator (C) gets energized, it stays in the
activated position (see figure 3.1).
Figure 3.1
Reset the actuator (C) to normal position by turning or pushing
the resetting tool (see figures 3.2 & 3.3).
Figure 3.2
Figure 3.3
Activated position
Resetting tool
Normal position

Page 10 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
3.8 INSPECTIONS & TESTS
NOTICE:THE OWNER IS RESPONSIBLE FOR
MAINTAINING THE FIRE PROTECTION SYSTEM AND
DEVICES IN PROPER OPERATING CONDITION.
The purpose of the periodic inspection and tests is to insure
that the system is operating satisfactory and to identify
problems that could adversely affect the performance of the
system. Inspection and tests of the system shall be
accomplished in accordance with NFPA-25, NFPA-72 and
NFPA-2001. At least annually, the system shall be thoroughly
inspected and tested for proper operation by competent
personnel. In addition, the Authority Having Jurisdiction may
have additional maintenance, testing, and inspection
requirements that must be followed.
WARNING ! Any system maintenance that involves
placing the system out of service may eliminate the fire
protection capabilities of that system. Prior to proceeding,
notify all Authorities Having Jurisdiction.
Records
Records of inspections, tests, and maintenance of the system
and its components shall be made available to the Authority
Having Jurisdictionupon request. Typical records include, but
are not limited to, detection system,and NOVEC 1230 cylinder
inspections.
Acceptance test records should be retained for the life of the
system. Subsequent test records should be retained for a
period of 1 year after the next test. The comparison
determines deterioration of system performance or condition
and the need for further testing or maintenance.
3.8.1Monthly inspection
1. Visually inspect all NOVEC 1230 system components
and cylinder pressure.
2. Refer any noted problems or deficiencies to authorized
service personnel for correction.
3.8.2Semi-annual inspection
1. Check the nozzles piping for corrosion and damage.
2. Check all piping supports to insure they are tight and
properly secured.
3. Check the discharge nozzle orifice(s) to see if they are
clear with no obstructions.
4. Check to insure that the nozzles arepositioned correctly.
7. Check the quantity of liquid and pressure in each
cylinder (A). If a loss in net weight of more than 5% or a
loss in pressure of more than 10% (refer to table 3.1), it
shall be refilled or replaced.
6. Perform functional test of all components of the system.
WARNING ! Prior to any functional tests, the actuator (C)
must be removed to prevent cylinder (A) discharge.
3.8.3 Annual inspection
1. Perform semi-annual inspection.
2. Check all detectors at the remote releasing control
panel.
3. Check all releasing conditions.
4. Check all audible & visual devices at the remote
releasing control panel.
5. Check all HVAC shut down, etc. from the remote
releasing control panel.
6. Check if extinguishment electric actuator (C) operates
after pre-discharge delay.
7. Simulate a low pressure of cylinder (A) by shorting low
cylinder pressure switch (D) terminals.
8. Perform sequence of operation (refer to chapter 3.4).
3.9 MAINTENANCE
The system shall be maintained in full operation condition at
all times.
All troubles or impairments shall be corrected promptly
consistent with the hazard being protected.
Any penetration made through the enclosure protected by the
clean agent shall be sealed immediately. The method of
sealing shall restore the original fire resistance rating of the
enclosure.

®1230 Page 11 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
4. CONTROLS
4.1 PRODUCT DESCRIPTION
Once the left door opened, it give access to the electrical
junction box and the releasing circuit disabled switch of the
NOVEC 1230 (refer to figure 5.1 or 5.2 for additional details).
4.2 REMOTE CONTROLLED FIREFLEX®1230
(Without integrated releasing control panel)
For application with FIREFLEX®1230 unit provided without
integrated releasing control panel, such as in retrofit
application where the unit is connected and controlled by a
central control panel already installed in the building or
premises, a field wiring junction box is provided (see
figure 4.2). All electrical components in the trim (pressure
switches, control switches, electric actuator, etc.) are factory
wired to a terminalstrip (TBA) for contractor'sfield wiring. The
junction box access is protected by a cover plate maintained
in place with screws.
The installing contractor should make sure the remote control
panel being used is both listed and programmed to handle the
required sequence of operation necessary to operate the
FIREFLEX®1230 system.
Refer to section 1 GENERAL, appropriate standards and
Authority Having Jurisdiction for additional information.
Figure 4.2 - Control equipment layout
Figure 4.1 - Cabinet doors assembly
The right door is available only with cabinet greater than 24".
FM-061H-0-68A-10
MAIN
CYLINDER
RESERVE
Main / Reserve
selector switch
Junction box
TBA
NORMAL
DISABLE
RELEASING CIRCUIT
DISABLE SWITCH
Release circuit
disable switch
FM-061H-0-68A-4
Cabinet doors on hinges

Page 12 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
5. WIRING DIAGRAMS
5.1 REMOTE CONTROLLED FIREFLEX®1230
FIREFLEX®1230 unit provided without integrated releasing
control panel is factory wired for the following configurations:
5.1.1 Electric release
See figure 5.1.
Electric release for one cylinder (A) is achieved with an electric
actuator (C) installed on the cylinder valve (B). When the
conditions of release are fulfilled, a 24Vdc source is applied to
the electric actuator (C), which will vent the pressure on top of
the cylinder valve (B) allowing the extinguishing agent
NOVEC 1230 to be discharged through the nozzles.
5.1.2 Electric release with Main / Reserve operation
See figure 5.2.
Electric release for one of two cylinders (A) is achieved with
an electric actuator (C) installed on the cylinder valve (B) of
both the main and reserve cylinders.
A selector switch allows to selecting the release on either the
main or reserve cylinder. When the conditions of release are
fulfilled, a 24Vdc source is applied to the electric actuator (C),
which will vent the pressure on top of the selected cylinder
valve (B) allowing the extinguishing agent NOVEC 1230 to be
discharged through the nozzles.
5.1.3 Electric release with Master / Slave operation
See figure 5.1.
Electric release for two cylinders (A) is achieved with an
electric actuator (C) installed on the master cylinder valve (B).
The cylinder head of the slave cylinder is equipped with a
pneumatic actuator (K), which is triggered by the master
cylinder discharge pressure. When the conditions of release
are fulfilled, a 24Vdc source is applied to the electric
actuator (C), which will vent the pressure on top of both
cylinder valves(B) allowing the extinguishing agent
NOVEC 1230 to be discharged through the nozzles.

®1230 Page 13 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
Figure 5.1 - Field wiring diagrams for single electric
actuator
Notes:
- All devices are shown in their normal supervisory state.
- Dry contacts ratings:
Cylinder pressure switch: 2A@28VDC, 375VA@120VAC
Discharge switch: 20A@120/240VAC
USE ONLY WITH POWER LIMITED CIRCUITS.
- End-of-line devices shall be compatible with the release
control panel (not included).
- NOVEC Actuator P/N SOL EA45 is rated 24VDC, 500mA,
12W
Figure 5.2 - Field wiring diagrams for Main / Reserve
electric actuators
FACTORY WIRED DEVICES
1
TBA
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
EOL
17
18
S
NOVEC
ELECTRICAL
ACTUATOR NOVEC ACTUATOR
EOL
BYBASS SWITCH
SUPERVISORY
LED
POWER
RELEASING CIRCUIT
DISCONNECT
SWITCH
24 VDC
Needed for keyswitch
LEDs operation.
EOL
19
20
21
22
LOW PRESSURE
SUPERVISORY
NOVEC ACTUATOR
SUPERVISORY
NOVEC DISCHARGE
PRESSURE SWITCH
(OPTIONAL)
FM-076Z-0-11B
1
TBA
2
3
4
5
6
7
8
9
10
EOL
EOL
15
16
LOW PRESSURE
SUPERVISORY
NOVEC ACTUATOR
SUPERVISORY
3 1
4 2
13
2 4
S
RESERVE
ACTUATOR
24VDC
S
MAIN
ACTUATOR
24VDC
11
12
13
14
FACTORY WIRED DEVICES
17
18
19
20
LED
POWER
24 VDC
Needed for keyswitch
LEDs operation.
21
22
23
24
NOVEC DISCHARGE
PRESSURE SWITCH
(OPTIONAL)
RELEASING CIRCUIT
DISCONNECT
SWITCH
NOVEC ACTUATORS
INPUT
EOL
EOL
EOL
BYBASS SWITCH
SUPERVISORY
FM-076Z-0-12B
EOL

Page 14 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
6. CABINET
The FIREFLEX®1230 cabinet is made of sturdy 14 gauge steel.
All surfaces are rust proof coated, inside and outside, with fire red, oven
baked polyester powder on phosphate base. Cabinet is provided with
one, or two doors (depending on size), all provided with a neoprene
gasket to avoid vibrations, giving the access to the pressure gauges
reading and the manual emergency release.
The cabinet assembly is pre-assembled, pre-wired, and factory tested
under ISO-9001 conditions.
Electrical junction box is integrated inside the cabinet for connection of
detection system, auxiliary contacts and signaling devices. Knockouts
can be drilled by the installing contractor on-site but must adhere to the
restrictions indicated on figure 6.1.
Figure 6.1 - Drilling details
FM-061H-0-68A-12
3½"
4½"
4½"
5½"
TBB
TBA &
LOW
VOLT.
Top of Cabinet
Drilling area

®1230 Page 15 of 16
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
Remotely Controlled 1230 Engineered FM-0860-0-29D
Figure 6.2 - Cabinet dimensions
Dimensions are nominal and may vary ±¼".
Table 1 - Cabinet dimensions
Size
A
B
C
D
E
F
G
24"
23"
25"
77⅛"
29"
15"
27"
n/a
36'
35¾"
25"
77⅛"
39¾"
15"
37¾"
12¾"
46"
46"
25"
77⅛"
50"
15"
48"
23"
54"
54"
31"
81"
58"
21"
56"
26"
Table 2 - NOVEC 1230 piping installation
Lbs
H
J
K
L
40
1"
2¾"
6"
3¼"
76
1¼"
2¾"
6"
3¼"
164
1½"
2¾"
6"
1¾"
322
2"
6¾"
6"
4¾"
601
2½"
6½"
6"
3¾"
850
3"
9"
7"
5"
J
H Ø
FM-061H-1-49B-4
B
A
C
D
L
K
FM-061H-1-49B-7
12''
MIN
22''
MIN
12''
MIN
E
G
Ø3/4"
F
5''
FM-061H-1-49B-6

Page 16 of 16 ®1230
Integrated Fire Protection System
OWNER'S OPERATION &MAINTENANCE MANUAL
FM-0860-0-29D Remotely Controlled 1230 Engineered
7. Limited Warranty
FireFlex Systems Inc. (known herein as "the Manufacturer")
warrants to its customer that its products shall be free of
defects in material or part(s) and workmanship for a period of
twelve (12) months from the date of original delivery, under
normal use and service by the Customer (and provided that
the product has been properly installed and maintained).
The obligation of the Manufacturer in case of a claim made by
the Customer hereunder, shall be, at the Manufacturer's
option, limited to repair or replace, free of charge for parts or
his labor, any product or part, which in the opinion of the
Manufacturer, shall be proven to be defective. The
Manufacturer will NOT accept labor back-charges incurred by
the Customer to repair or replace said product or part.
The present warranty shall be void should the product or
part(s) be altered by anyone other than the Manufacturer. In
case of a claim under the present warranty, the Customer
must contact the Manufacturer's Customer Service
Department as soon as he is aware of a claim and, subject to
the authorization of the manufacturer, return the defective
product or part(s), transportation prepaid, to the address listed
below.
This warranty constitutes the entire warranty given by the
Manufacturer to the Customer with respect to the product. The
present warranty is non-transferable and non-assignable. The
Manufacturer does not represent that the products will prevent
any loss byfire or otherwise or that the product will in all cases
provide the protection for which it has been installed or
intended.
The Customer acknowledges that the Manufacturer is not an
insurer. The manufacturer shall not be liable for any loss or
damages of any nature whatsoever, including but not limited
to incidental or special or consequential damages including
but not limited to, property damages, personal injury, revenue
loss or lost profits, inconveniences, transportation charges or
other damages suffered by anyone.
There are no other warranties, expressed or implied with
regard to the products, other than those contained herein.
Some jurisdictions may not allow limitations on how long an
expressed warranty lasts, so the above limitations may not
apply to you. Under no circumstances, shall the Manufacturer
be liable for any loss of, or damage to property, direct or
indirect, incidental or special or consequential damages,
arising out of the use or inability to use the Manufacturer's
products. The Manufacturer shall not be liable for any
personal injury which may arise in the course of or as a result
of the use of the manufacturer's products.
This warranty replaces all previous warranties and is the only
warranty given by the Manufacturer with respect to its
products. This warranty shall not be modified, unless such
modification is made in writing by an executive officer of the
Manufacturer.
In consideration of the warranty provisions contained herein,
the Customer hereby waives the benefit of any statutory
warranty or protection or remedy to which he may be entitled
under the terms of any sales of goods act or similar legislation
available to him in any jurisdiction in which the Customer
carries on business.
Defective part(s) must be returned to the address listed below
within (30) days of receiving replacement parts(s). If defective
part(s) is not returned before delay expires, an invoice will be
issued for replacement part(s) and shipping. On reception, an
extended analysis will be performed on the said part(s). If
proven to be defective, no invoice will be issued. If the part(s)
is proven to be in working condition an invoice will be issued
for replacement part(s) and shipping.
Special Limitation: Due to their self discharge
characteristics when not charged during extended storage
periods, Batteries supplied with integrated Releasing Control
Panels are covered by the above warranty for a period limited
to three (3) months only.
Product Support
1-866-347-3353
Our Product Support Organization is dedicated to assisting
you regarding our products, warranty and service procedures.
The number above is a toll free number to Product Support.
Manufactured by FIREFLEX Systems Inc.
1935, Lionel-Bertrand Blvd.
Boisbriand, Quebec
Canada J7N 1N8
Tel.: [phone] ◊Fax: [phone]
Toll Free: [phone]
Web site: http://www.fireflex.com ◊Email: [e-mail]