First Choice zanolli LILLIPUT Service manual

SPARE PARTS DIAGRAM FOR
First Choice Group
Blakeney Way, Kingswood Lakeside
Cannock, Staffs, WS11 8LD
TEL: [phone] FAX: [phone]
Email: [email protected]
Web: www.firstchoice-cs.co.uk
Proving Cabinet
Lilliput H=800
Lilliput H=1100
Combi-Lilliput H=700

PROVING CABINET LILLIPUT
Installation, use and maintenance manual
DR. ZANOLLI s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna (Verona) Italy
Tel [phone] (r.a.)
Fax [phone]
Web: www.zanolli.it e-mail: za[email protected]

Dr. Zanolli s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna VR
Tel. [phone] Fax [phone]
VAT N.IT00213620230
Proving cabinet Lilliput 11
English Manual
Cod. CL LILLIPUT.UK.11
rev. 0.1 del 21/05/2012

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
3
INDEX
1PRODUCT IDENTIFICATION..........................................................................4
2CONFORMITY WITH DIRECTIVES.................................................................4
3TECHNICAL SPECIFICATIONS......................................................................4
4PROVING CABINET INSTALLATION.............................................................5
4.1 Humidifier water connection (optionally) ..................................................5
5CONTROL PANEL ..........................................................................................6
6WORKING.......................................................................................................8
6.1 Humidifier working (optionally)..................................................................8
7PROVER SWITCH OFF..................................................................................8
8PROVER CLEANING ......................................................................................9
9ELECTRICAL DIAGRAM.................................................................................9
10 EXPLODED VIEWS AND SPARE PARTS LIST.........................................11
11 DECLARATION OF CONFORMITY............................................................15

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
4
1 Product identification
This manual refers to the proving cabinets of the LILLIPUT.
2 Conformity with directives
The proving cabinets bear the following compulsory mark:
which guarantees their conformity to the following European directives:
2004/108/CE electromagnetic compatibility
2006/95/CE low voltage
3 Technical specifications
The following table shows the proving cabinets’ technical specifications
PROVING
CABINET
LILLIPUT H=800
PROVING
CABINET
LILLIPUT H=1100
PROVING
CABINET
COMBI-LILLIPUT
H=700
Units of
measure-
ment
Weight
70
85
65
Kg
External dimensions
external width
external depth
h 80
w 96.5
d 74
h 110
w 96.5
d 74
h 70
w 96.5
d 70
cm
Number of baking sheets
60x40 (cm)
6
10
5
n°
Electrical feed
Single phase
Voltage
230
Vac
Frequency
50 o 60
Hz
Electricity
4.3
A
Electrical power
1
kW
Humidifier electrical power
(optional)
1
kW
Electrical connection
Plugless 3 lead cable
Cable length
2
m
Section of lead wires
2.5
mm²
Baking chamber light:
Type
Fluorescent lamp
Power
8
W
Max. temperature which
can be set
(prover heating element)
90
°C
Ambient conditions:
Temperature
0-40
°C
Maximum humidity
95% without condensation

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
5
4 Proving cabinet installation
See figure 10.1 for the exact position of the electrical feed input (1).
4.1 Humidifier water connection (optionally)
Connect the humidifier water inflow (2) to the plumbing, with a cock.
Connect the water outflow of the humidifier-discharge to the plumbing (3). Verify
that the water outflow discharges in a trap.
See Figure 10.1 for the exact position of the water in-and outflow.
A
Fig.10.1 Connections position
WARNING: Before giving current to the heating elements, remember to open
the water inflow (only in the version supplied with humidifier).
N°
DESCRIPTION
1
Electrical feed input
2
Humidifier water inflow (optionally)
3
Humidifier water discharge (optionally)
A (mm)
Proving cabinet
Lilliput H=800
720
Proving cabinet
Lilliput H=1100
1020
Proving cabinet
Combi-Lilliput H=700
620

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
6
5 Control panel
Fig. 10.2 Control panel
Prover heating
element lamp
Prover light switch
Prover heating element
thermostat

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
7
Fig. 10.3 Control panel with humidifier (optionally)
Prover light switch
Prover heating element
thermostat
Humidifier heating element
lamp (optionally)
Humidifier heating element
energy regulator (optionally)
Prover heating
element lamp

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
8
6 Working
Figure 10.2 shows the control panel with all controls.
To switch on the prover heating elements, move the prover heating element
thermostat and set a leavening temperature.
When the desired temperature has been set, the prover heating element lamp will
switch on , up to the settled temperature.
To switch on the light, use on the chamber light switch by putting it in
position 1.
6.1 Humidifier working (optionally)
WARNING: before using the humidifier, be sure that the in-outflow plumbing
has been connected.
Once the water has been put into the humidifier bowl, turn the humidifier heating
element energy regulator (see Fig. 10.3), to heat the water and create in
this way the desired humidity. The functioning of the humidifier element will be
indicated by the lighting of the humidifier element light.
The humidifier is equipped with a float, a level indicator that controls the water
level and with an overflow in case the tank is overfilled with water.
7 Prover switch off
At the end of each working day, put the thermostat indicator on the
position 0, and possibly close the water inflow cock.
In case of extended periods of idleness (for example for vacations), it is
advisable to turn off the main switch on the electrical panel.

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
9
8 Prover cleaning
Use a soft damp sponge to clean the stainless steel or aluminium plate baking, if
necessary with a light, non abrasive detergent, being careful that it does not
splash onto any refractory surfaces.
Do not use abrasive detergents or corrosive materials, as it could dull the
stainless steel.
Do not use jets of water as they could penetrate the switchboard and
damage to create a danger of electrocution and/or sudden start ups of the
equipment.
9 Electrical diagram
Figure 10-4 shows the electrical diagram at 230Vac single phase.
Figure 10-5 shows the electrical diagram at 230Vac single phase with humidifier
(optionally)

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
10
Fig. 10-4 Electrical diagram at 230Vac single phase

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
11
Fig. 10-5 Electrical diagram at 230Vac single phase with humidifier (optionally)
10 Exploded views and spare parts list.
In order to simplify the breakdown search and any necessary replacement of
damaged parts, we give a list of spare parts and exploded diagrams showing
each of the listed parts.

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
12
Fig. 10-6 Prover exploded view
N°
Description
Codes
PROVING
CABINET
LILLIPUT H=800
Codes
PROVING
CABINET
LILLIPUT H=1100
Codes
PROVING
CABINET
COMBI-LILLIPUT
H=700
1
DOOR GLASS
CRIS0073
CRIS0074
CRIS0075
2
DOOR HANDLE
MANI0068
MANI0068
MANI0068
3
LAMP
LAMP0048
LAMP0048
LAMP0048
4
PROVER HEATING ELEMENT
THERMOSTAT KNOB
MANI0081
MANI0081
MANI0081
5
GREEN LIGHT
LAMP0006
LAMP0006
LAMP0006
6
GREEN LIGHT
INTE0009
INTE0009
INTE0009
7
MEMBRANE CONTROL PANEL
PANN0368
PANN0368
PANN0368
8
PROVER HEATING ELEMENT
THERMOSTAT
TERM0002
TERM0002
TERM0002
9
DOOR MAGNET
MECC0578
MECC0578
MECC0578
10
FAIRLEAD PG13.5
ELET0090
ELET0090
ELET0090
11
PROVER HEATING ELEMENT
RESI0008
RESI0008
RESI0008
TAB. 10.1 Spare-parts list prover

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
13
N°
Description
Codes
PROVING CABINET
LILLIPUT /
COMBI-LILLIPUT
1
PROOFING CABINET CONTROL PANEL
PANN0369
2
ENERGY REGULATOR
TERM0050
3
THERMOSTAT 0-90° CHAMBER
TERM0002
4
FAIRLEAD PG13.5
ELET0090
5
CHAMBER HUMIDIFIER RESISTANCE
RESI0016
6
HUMIDIFIER BALL FOR FLOATING
GASI0011
7
LID
CAR1704
8
HUMIDIFIER FLOATING BAR 3/8"
GASI0013
9
SILICONE PIPE
GUAR0035
10
HUMIDIFIER TANK
CARP1706
11
HUMIDIFIER DRAINING TANK
CARP1703
12
CONNECTION LID HUMIDIFIER'S RESISTANCE
CARP1705
13
BIP LIGHTING YELLOW SWITCH 0-1
INTE0009
14
GREEN ROUND LIGHT LAMP
LAMP0007
15
THERMOSTAT KNOB, ENERGY REGULATOR
MANI0081
16
GREEN LIGHT LAMP
LAMP0006
Fig. 10-7 Humidifier exploded view (optionally)
TAB. 10.2 Spare-parts list prover with humidifier (optionally)

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
14
Separate collection. This product must not be disposed of with normal
household waste. Local regulations may provide for
separate collection of this kind of product

PROVING CABINET LILLIPUT 11
PROVING CABINET LILLIPUT 11
15
11 Declaration of conformity