Fisher & Paykel CG302D User manual

GB IE IN
590657A 02.14
CG302D, CG451D, CG603D, CG604D,
CG752D, CG903D & CG905D
models
INSTALLATION INSTRUCTIONS
Gas-on-glass cooktop

3
WARNING!
Electrical shock hazard
Before carrying out any work on the
electrical section of the appliance, it
must be disconnected from the mains
electricity supply.
Connection to a good earth wiring
system is absolutely essential and
mandatory.
Alterations to the domestic wiring
system must only be made by a qualified
electrician.
Failure to follow this advice may result
in electrical shock or death.
WARNING!
Cut hazard
Take care - some panel edges are sharp.
Failure to use caution could result in
injury or cuts.
IMPORTANT SAFETY INSTRUCTIONS!
Particular attention shall be given to the relevant
requirements regarding ventilation.
Read these instructions carefully before installing
this product.
Please make this information available to the
person installing the appliance as it could reduce
your installation costs.
This appliance must be installed and serviced only
by a suitably qualified and registered person, and
in accordance with the current editions of the
following standards and regulations or other locally
applicable regulations:
-Gas Safety (Installation and Use) Regulations
-Building Regulations
-British Standards
-Regulations for Electrical Installation
Incorrect installation, for which the manufacturer
accepts no responsibility, may cause personal injury
or damage and could invalidate any warranty or
liability claims.
This gas appliance is suitable for connection only
to the gas type for which it was set at the factory,
as declared on the appliance data label. It is not
convertible for use on any other gas type. If in
doubt, refer to the local gas network operator or gas
supplier to confirm gas type at installation site.
Do not modify this appliance.
SAFETY AND WARNINGS
1

4
SAFETY AND WARNINGS
1
Do not use or store flammable materials on or
near this appliance.
Do not spray aerosols in the vicinity of this
appliance while it is in operation.
Packing elements (eg plastic bags, polystyrene
foam, staples, packing straps etc) and tools should
not be left around during and after installation,
especially if they are within easy reach of children,
as these may cause serious injuries.
You must remove the transit screws before
installing the cooktop. See step 8 of installation
instructions.
Ventilation requirements
The appliance should be installed in a room or
space with an air supply in accordance with BS
5440:2 2009.
For rooms with a volume of less than 5 m3,
permanent ventilation through a free area of at
least 100 cm2will be required.
For rooms with a volume between 5 m3and 10
m3, permanent ventilation through a free area of
at least 50 cm2will be required, unless the room
has a door which opens directly to the outside
air, in which case no permanent ventilation is
required.
For rooms with a volume greater than 10 m3, no
permanent ventilation is required.
Important!
Regardless of room size, all rooms containing the
appliance must have direct access to the outside air
via an openable window or equivalent.
Where there are other fuel-burning appliances
in the same room, BS 5440-2: 2009 should be
consulted to determine the correct amount of free
area ventilation requirements.
The above requirements also allow for use of a gas
oven and grill, but you need to consult a qualified
engineer if there are other gas-burning appliances
in the same room.

5
SAFETY AND WARNINGS
1
Before you install the appliance, please make
sure that
the local distribution conditions (nature of
gas and pressure) and the adjustment of the
appliance are compatible. For adjustment
conditions for this appliance see ‘Gas rate
summary’.
a suitable disconnection switch is incorporated in
the permanent wiring, mounted and positioned
to comply with the local wiring rules and
regulations. A means of disconnection with at
least a 3 mm air gap contact separation in all
poles must be incorporated into the fixed wiring
in accordance with the wiring rules, unless the
local wiring rules allow for alternative means.
the appliance is connected to a 220V - 240V 50Hz
(10 A) power supply only and earthed via the
power supply cable.
there is a power outlet within reach of the power
supply cable (900 mm from the centre rear of
the product). This must be accessible after
installation. The power supply cable should not
touch any metal parts.
if the power supply cable is damaged, it is
replaced only by the special cable: Part no. 534994
KIT SPARES TRMNL BLK-FLEX 11, obtainable from
authorised Fisher & Paykel Service Agents.
the supply connection point (gas shut-off valve) is
accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements
of all current local codes and regulations.
When you install the appliance
We do not recommend you flush mount or seal
this appliance into the bench with silicone or
glue. Doing so will make future servicing difficult.
Fisher & Paykel will not be liable for any costs
associated with removing or replacing a sealed-in
appliance, nor for repairing any damage that may
be incurred by doing this.
If installed with an approved flexible hose, the
hose should not come in contact with the bottom
of the appliance or any sharp edges. Flexible hose
assemblies should be BS 699.1 certified.
Seal exposed bare edges of the cutout with an
oil-based paint or moisture-proof polyurethane to
prevent possible moisture creeping between the
cooktop trim and the benchtop.
Take extreme care not to chip, crack, or break the
top glass surfaces during installation. A heavy
metal tool or part accidentally dropped on the
glass could damage it.

6
SAFETY AND WARNINGS
1
When you install the appliance
If, after following the instructions given, correct
performance cannot be achieved, please contact
your nearest Fisher & Paykel Authorised Service
Centre, Customer Care, or contact us through our
website listed at the end of this document.

7
PARTS SUPPLIED
2
Small pan support (1)
(some models only)
Dual Wok Pan support
(Models with a Dual Wok only)
Pan support
(not supplied with
Dual Wok only models)
Wok stand (1) Fibre washer (1) Elbow 1/2“ BSP
external thread (1)
Clamping
brackets (4)
and screws (4)
LPG test point
adaptor (1)
(LPG models
only)
Installing multiple products
Note: We recommend installing multiple products in separate cutouts, with a minimum 5mm space between the glass edges of the adjacent products.
If installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.
If installing different products adjacent to each other (eg a wok burner next to an induction cooktop), the minimum clearance measurements for the different products
may vary. Always use the greater distance.
Mini wok Pan
support (1)
(CG604D only)

8
3GAS RATE SUMMARY-MODELS
CG603D
CG302D CG451D
CG604D
CG905DCG903D
CG752D
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
SEMI-RAPID
MINI WOK
RAPID
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
DUAL WOK
AUX
AUX
AUX

9
3GAS RATE SUMMARY
All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.
CG302D, CG451D, CG603D, CG604D, CG752, CG903 & CG905
BURNER
GAS TYPE
AUX SEMI-RAPID RAPID MINI WOK DUAL WOK
Jet size
(mm)
Nominal
rating
(kW)
Nominal
rating
(kCal/h)
Jet size
(mm)
Nominal
rating
(kW)
Nominal
rating
(kCal/h)
Jet size
(mm)
Nominal
rating
(kW)
Nominal
rating
(kCal/h)
Jet size
(mm)
Nominal
rating
(kW)
Nominal
rating
(kCal/h)
Jet size
(mm)
Nominal
rating
(kW)
Nominal
rating
(kCal/h)
NG (20mbar)* 0.78 1.1 946 1.14 2.3 1978 1.37 3.5 3010 1.41 3.6 3096
1.12
1.12
0.72
5.0 4299
LPG (29mbar)*
Nominal rating (g/h)
0.56 1.2
(87 g/h)
1032 0.76 2.3
(167 g/h)
1978 0.96 3.5
(254 g/h)
3010 0.91 3.2
(233 g/h)
2752
0.69
0.69
0.50
4.5
(327 g/h)
3869
*Nominal pressure with at least one large burner on High.

10
A
KD
B
E
C
G
F
J
H
I
4PRODUCT & CABINETRY DIMENSIONS
Product and cabinetry dimensions (mm)
CG302D CG451D CG603D CG604D CG752D CG903D CG905D
Aoverall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64
Boverall width of product 300 450 600 600 750 900 900
Coverall depth of product 530 530 530 530 450 450 530
Dheight of chassis (below top of bench) 59 59 59 59 59 59 59
Ewidth of chassis 256 406 555 555 706 856 856
Fdepth of chassis 486 486 486 486 410 410 486
Goverall width of cutout 265 415 560 560 715 865 865
Hoverall depth of cutout 490 490 490 490 410 410 490
Icorner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
Jdistance from top of bench to centre of gas inlet on product 30 30 30 30 30 30 30
Kdistance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21
Note: Gas inlet connection is
located in the rear right corner.
TOP TOP
REAR
FRONT
SIDE

11
5CLEARANCE DIMENSIONS
Clearance dimensions (mm)
CG302D CG451D CG603D CG604D CG752D CG903D CG905D
Aminimum clearance from left edge of cutout to nearest combustible surface 120 60 115 130 115 115 130
Bminimum clearance from right edge of cutout to nearest combustible surface 120 60 115 115 115 115 115
C
minimum clearance from rear edge of cutout to:
nearest combustible surface
nearest non-combustible surface
160
45
85
45
160
45
160
45
125
45
125
45
160
45
Dminimum height of non-combustible material when used on adjacent walls 150 150 150 150 150 150 150
E
minimum clearance from glass surface to:
rangehood
any other overhead exhaust fan
downward facing combustible surface
downwards-facing tiled or re resistant surface
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
F
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface
70
65
70
65
70
65
70
65
70
65
70
65
70
65
Gminimum distance from right edge of cooktop to gas connection point on wall
(if using a exible hose) 250 250 250 250 250 250 250
Hdistance from oor to gas connection point on wall (if using a exible hose) min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
Imaximum overall depth of overhead cabinetry 600 600 600 600 600 600 600
Jminimum clearance from glass surface to overhead cabinetry 366 366 366 366 366 366 366
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the oor and to a distance of at least 250 mm (G) outside the width
of the product, on the right-hand side. It should be accessible with the product installed.
FRONT
ISO
E
J
H
D
F
G
A
I
B
C

12
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
6
A
KD
B
E
C
F
J
G
G
M
N
HH
IL
WARNING!
We do not recommend flush mounting and sealing as
servicing requires the cooktop to be removed from the
benchtop. The owner carries all risk for flush mounting
the cooktop. The owner must ensure the cooktop has
been cut out from the benchtop before servicing can
be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flush-
mounted and/or sealed-in product, nor for repairing
any damage that may be incurred by doing this.
Product and cabinetry dimensions (mm)
CG302D CG451D CG603D CG604D CG752D CG903D CG905D
Aoverall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64
Boverall width of product 300 450 600 600 750 900 900
Coverall depth of product 530 530 530 530 450 450 530
Dheight of chassis (below top of bench) 64 64 64 64 64 64 64
Ewidth of chassis 256 406 555 555 706 856 856
Fdepth of chassis 486 486 486 486 406 406 486
Goverall width of routered recess 305 455 605 605 755 905 905
G
I
width of cutout 265 415 560 560 715 865 865
Hoverall depth of routered recess 535 535 535 535 455 455 535
H
I
depth of cutout 490 490 490 490 410 410 490
Icorner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10
Jdistance from top of bench to centre of gas inlet on product 35 35 35 35 35 35 35
Kdistance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21
Lcorner radius of routered recess max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2
Mheight of routered recess 5555555
N
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface
75
70
75
70
75
70
75
70
75
70
75
70
75
70
Note: Gas inlet connection is
located in the rear right corner.
TOP TOP
REAR SIDE
FRONT

13
6
6a
6d
6b
6e
6c
6f
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
ROUTER THE BENCHTOP TO THE
SPECIFIED DEPTH
APPLY SILICONE
FIT THE CLAMPING BRACKETS
WIPE OFF EXCESS SILICONE
MASK OFF THE AREA TO BE
SILICONED
IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
5 mm
view from below
Choose most
appropriate slot
for benchtop
x 4
16 - 50mm
1
2
3
min. 150 OC rated
1
2
TO REMOVE PRODUCT
Ensure silicone does not leak underneath glass.

14
7
9
8
10
DISCARD PACKAGING
FIT THE ELBOW AND WASHER
REMOVE THE TWO TRANSIT SCREWS
LOWER GENTLY INTO THE CUTOUT
Recycle responsibly Repeat on the other side
Floating nut
Fibre washer Elbow (1/2” BSP external thread)

15
11
13
12
14
FIT CLAMPING BRACKETS BASED ON THE
BENCHTOP THICKNESS
CONNECT TO GAS SUPPLY
SECURE TO BENCHTOP
CHECK ALL CONNECTIONS FOR GAS LEAKS
16-20mm 20-30mm
x 4
30-40mm 40mm+
view from below
x 4
Repeat on all the other sides
GAS
ON
GAS
ON
NG Models
ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut o by the customer, make sure the connection
is tted with an isolating valve close to the cooktop.
Adjust to obtain a test point
pressure of 20 mbar with all
burners operating at
highest setting.
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be BS 699.1 certied, with an Rp ½”(ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with local codes and standards requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)
If connecting the gas with a exible hose:
LPG Models Make sure to t the supplied
test point adaptor.
Make sure the supply pressure
is regulated to 29 mbar, with all
burners operating at highest
setting.

16
Duplicate data
label
15
17
16
AFFIX DUPLICATE DATA LABEL SOMEWHERE
ACCESSIBLE & PLUG COOKTOP IN
TEST OPERATION
FIT PAN SUPPORTS
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)
yellow tiplifting o
good ame
To check that the ignition system operates correctly, light each burner by itself, then all burners in
combination.
Check for a well‐defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised
Service Centre.
The cooktop must not be used by the customer until proper operation has been achieved.

17
18 FINAL CHECKLIST
Important!
SAVE THESE INSTRUCTIONS
The models shown in this document may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, please
visit our local website listed at the end of this document or contact your local Fisher & Paykel
dealer.
www.sherpaykel.com
TO BE COMPLETED BY THE INSTALLER
Have you installed the clamping brackets?
Have you verified that the type of model (factory-set for NG or LPG)
matches the type of gas at the site of installation?
Have you used the fibre washer supplied?
Have you leak-tested all connections?
Is the appliance set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop earthed?
Have you checked that the power supply cable is NOT touching the cooktop?
OPERATION:
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
Installer’s name:
Installer’s signature:
Installation company:
Date of installation:
LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER