Fisher & Paykel Titan CE901 User manual

CERAMIC COOKTOP
MODELS CE901 AND CE901M
599098

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599098 Issue A - April 2003
MODELS COVERED BY THIS MANUAL
Fisher and Paykel CE901 Titan Ceramic Cooktop
MODEL CODE MARKET
CE901 SS FP 88414 US United States of America/Canada
CE901M SM FP 88418 US United States of America/Canada
CE901M SM FP 87815 NZ New Zealand
CE901M SM FP 87825 AU Australia
CE901 SS FP 88773 GB, IE Great Britain, Ireland
CE901M SM FP 88774 GB, IE Great Britain, Ireland
SERVICE ASSISTANCE
USA Toll Free 1 888 9 FNP USA (1 888 936 7872)
Fisher and Paykel Appliances Inc.
27 Hubble, Irvine CA 92618
Website: http://usa.fisherpaykel.com
GB Fisher and Paykel Appliances Ltd
Broxell Close, Wedgnock Industrial Estate, Warwick
Warwickshire, CV34 5QF.
Tel [phone]
Fax [phone]
IRELAND C & F Quadrant, Unit 4
40 Cherry Orchard Industrial Estate
Dublin 10
Tel [phone]
Fax [phone]
AUSTRALIA Fisher and Paykel Customer Services
PO Box 798
Cleveland, Queensland 4163
Tel [phone]
Fax [phone]
Email: [e-mail]
NEW ZEALAND Fisher and Paykel Customer Care
PO Box 58732
Greenmont, Auckland
Tel 0800 FP CARE (0800 372273)
Fax [phone]
Email: [e-mail]

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CONTENTS
MODELS COVERED BY THIS MANUAL ............................................................................3
SERVICE ASSISTANCE .....................................................................................................3
1. SERVICING & SAFETY PRECAUTIONS.....................................................................5
1.1 WARNINGS ..............................................................................................................5
2. SPECIFICATIONS........................................................................................................6
2.1 DIMENSIONS ...........................................................................................................6
2.2 COUNTERTOP CUTOUT DIMENSIONS .................................................................6
2.3 ELECTRICAL SPECIFICATIONS .............................................................................7
2.4 LOCATION OF SERIAL NUMBER AND PRODUCT INFORMATION ......................7
3. SERVICING INSTRUCTIONS ......................................................................................8
3.1 REMOVAL FROM THE COUNTERTOP...................................................................8
3.2 REPLACING ELEMENTS .........................................................................................9
3.3 REPLACING ENERGY REGULATORS..................................................................12
3.4 REPLACING HOT/ON LIGHTS ..............................................................................15
3.5 INTERNAL WIRE RESTRAINT...............................................................................18
3.6 WIRING DIAGRAM – STANDARD MODELS .........................................................20
3.7 WIRING DIAGRAM – IRIDIUM MODELS ...............................................................21

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1. SERVICING & SAFETY PRECAUTIONS
1.1 WARNINGS
The following icons will appear in the left margin when the precaution they illustrate is
particularly relevant. Safe and tidy work practices must be adhered to at all times when
servicing appliances.
Electrical shock hazard. Isolate the cooktop from the electrical supply
before servicing. Failure to do so could result in death or electric shock.
Cut hazard. Take care when handling as the stainless steel may have sharp
edges. Failure to do so could result in injury or cuts.
Make sure all the screws and covers are refitted after servicing, as some are
vital to maintaining the earth path.
The plastic standoffs that hold the main cover are required to maintain safe
clearances between the cooktop and the surrounding joinery. Ensure they
are always refitted.
Wiring is to be gathered and taped so it cannot reach the element cases.
The tape is to be a glass cloth type, rated to at least 200°C. For USA the
wiring in the control box must also be gathered and taped so it cannot reach
live terminals and the tape must be UL rated for 200°C. See section 3.5
Internal wire restraint.
Carry out an earth continuity test between the earth conductor and exposed
metal parts.
Carry out a high potential electric strength test (megger test) with the phase
and neutral conductors (L1 and L2 in the US) connected together to protect
the electronics.
The CE901 cooktop contains electronic components that can be damaged
by electrostatic discharge from your fingers. A grounded wrist strap must be
worn when handling electronic components or wiring connected to electronic
components.

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2. SPECIFICATIONS
2.1 DIMENSIONS
Width Depth Height HM Height HCMarket
mm inch mm inch mm inch mm inch
US 914 36 546 21
1/2
80 3 1/8 80 3 1/8
AU, NZ, GB, IE 914 36 546 21
1/2
70 2 3/4 83 3 1/4
2.2 COUNTERTOP CUTOUT DIMENSIONS

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2.3 ELECTRICAL SPECIFICATIONS
Market Voltage Frequency
Hz
Power
Kw
Current
Max. Amps
Approvals
US 240
208
60
60
8.5
6.4
35.4
31
UL858
NZ, GB, IE 230 50 7.8 34 IEC 60335
AU 240 50 8.2 35.4 IEC 60335
ELEMENTS
Size F&P Part NumberPosition
mm inches
Power
Kw CE901 CE901M
Right Rear 200 8 1800 355747 355747
Left Rear 165 6 1/2 1200 355746 355746
Centre 255 10 2500 531148 531148
Right Front 165 6 1/2 1200 355746 531143
Left Front 200 8 1800 355747 355747
2.4 LOCATION OF SERIAL NUMBER AND PRODUCT
INFORMATION
NOTE: Ratings and Test stickers also show
the cooktop serial number.
Serial number and bar code
Wiring Diagram
Service Summary – US Models only
Ratin
g
and Approvals Sticke
r
Electrical Test Sticke
r

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3. SERVICING INSTRUCTIONS
3.1 REMOVAL FROM THE COUNTERTOP
Isolate the unit from the power supply by turning off the main switch and
removing the fuse or fuses where more than one phase is used. Check that
the circuit is dead by
attempting to operate the appliance.
qRemove the clamping brackets from the
underside of the cooktop. Take note of their
positions.
qPlace a protective covering on the countertop adjacent to the cooktop or another
surface suitable for placing the cooktop on. Check that there is sufficient length of cable
/ conduit to allow the cooktop to be removed and turned over. In some situations, the
cable / conduit may need to be disconnected with the cooktop in the counter top. On
models sold in AU, NZ, GB and IE the cable can be disconnected at the cooktop
terminal block.
Push the unit up from below and place
blocks under the corners of the hob.
This will allow the cooktop to be lifted
out from above.
qIn some situations it may not be possible to reach
the underside of the cooktop to push it up. In this
case, use a smooth edge tool to raise the cooktop
at the corners to place the blocks. Take care not
to mark the counter top.
qLift the cooktop out of the countertop and place it face down on the protective covering.
qDisconnect the conduit from the junction box (US models) or cable from the cooktop
terminal block (AU, NZ, GB and IE). The cooktop is now free to be removed for service.

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3.2 REPLACING ELEMENTS
Isolate the cooktop from the power supply and remove it
from the countertop as described in 3.1.
qRemove the three self tapping screws between the
main cover and the 45°end panel.
qRemove the eight screws and plastic standoffs that
hold the main cover. US models are fitted with a heat
shield which is attached to the main cover. This can
remain attached to the cover.
Disconnect the wiring from the element to be
replaced, taking note of the terminal
positions.
qRemove the element screws from the case of the
element to be replaced. Withdraw the bushes from the
holes in the supporting cross-member(s). Note that the
screw holes in the element case are numbered. See
the table on page 10.
qRemove the screws that attach the cross-member(s) to the cooktop frame. The cross-
member(s) will ride up on the element springs.
qLift up the cross-member as required to allow the
removal of the element springs and the element body.
Unless it is the dual element being replaced, there will
be another element still attached to the cross-member.
Try to minimise the movement and handling of the
remaining element as the insulation material is easily
damaged.
qReplace the element. Position the new element as near as possible to the original
location and orientation.
qSit the cross-member(s) back in position and start the screws into the frame.

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qSlide the element springs between the cross-member and element case so they are
positioned centrally over the screw holes in the element case and beneath the holes in
the cross-member.
Element Element Case Screw Hole Numbers
Dual Element 6, 30, 42 and 66.
1800W Element 21 and 57.
1200W Element 24 and 60.
Tighten the screws between the cross-member(s) and the frame. Maximum
screw torque 1.3 Nm (11.5 lb-in).
qRefit the element bushes and screws in the correctly numbered holes. Maximum screw
torque 1.3 Nm (11.5 lb-in). Make sure that the bush seats squarely on the element
case surface and that the spring does not get caught between the bush and the
element case.
Reconnect the element wiring and check that the wiring is restrained so that
it cannot contact the element cases or sheet metal edges. The wiring must
be taped as shown in 3.5, using a glass cloth tape rated for at least 200°C.
For US models, this tape must be UL rated for 200°C (F&P part 556339 TP
3M 69 GLASS CLOTH SI 19x33M).
Refit the main cover, screws and standoffs. Maximum screw torque 1.3 Nm
(11.5 lb-in).
Refit the screws between the main cover and the 45°end panel. Screw
torque 1.3 Nm (11.5 lb-in).
Test the earth continuity between the main cover and the conduit earth
conductor (US models) or terminal block earth connection.
Carryout a high potential electric strength test, (megger test) between the
phase and neutral conductors (L1 and L2 in the US) and the earth conductor.
Use a jumper lead to connect the phase and neutral conductors together.
They must remain connected together during the test to protect the electronic
circuitry. Test the cooktop with all the energy regulators set in the HI position.
Test potential to be between 500 and 1000 volts. See pictures on the
following page.