Fisher & Paykel DishDrawer DD603 PREFINISHED User manual

FOR PREFINISHED & INTEGRATED (SINGLE & DOUBLE) MODELS
(NOTE: FOR INTEGRATED PANEL PREPARATION INSTRUCTIONS REFER TO SUPPLIED SHEET P/N 526608)
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INSTALLATION INSTRUCTIONS
part n mber 526607 I
March 2003
(page 1 of 12)
USA
NOTE TO THE INSTALLER
1. Read these instructions completely and carefully.
2. Installation of this requires basic
mechanical and electrical skills.
3. Be sure to leave these Instructions with the Customer.
4. At the completion of the installation, the
Installer must perform Final Check ist as per Section 11
of these Installation Instructions.
5. Remove all packaging materials supplied with the
.
NOTE TO THE CUSTOMER
Keep these Installation Instructions with your User Guide for
future reference. must be securely anchored
before it is operated.
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These instructions must be followed precisel to ensure correct
venting and operation of the . In the event of a fault
related to the incorrect installation, the installer will be liable for an
repairs.
Before installing the , remove the house fuse or open
the circuit breaker. Ensure all water connections are turned OFF. It is
the responsibilit of the plumber and electrician to ensure that each
installation complies with all Codes and Regulations.
The MUST be installed to allow for future removal from
the enclosure if service is required.
Improper installation is not covered under the Warrant .
If the is to be relocated from one installation to another
it must be kept upright to avoid damage from water spillage.
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DOUBLE MODELS
MODELS DS603 Prefinished DS603I Integr ted
MODELS DD603 Prefinished DD603I Integr ted
SINGLE MODELS

GROUNDING INSTRUCTIONS
A) This appliance must be grounded. In the event of malfunction or
breakdown, grounding will reduce the risk of electric shock by
providing a path of least resistance for electric current.
Improper connection o the equipment-grounding conductor can result
in a risk o electric shock. Check with a quali ied electrician or
service representative i you are in doubt as to whether the appliance
is properly grounded.
BEFORE YOU START - DOUBLE & SINGLE MODELS
PARTS SUPPLI D
DOUB E MODE S (INTEGRATED & PREFINISHED)
INSTALLATION KIT P/N 526676
Drain Hose
Support (1) Drain Hose Joiner (1) Wire Clips (2)
Installation
Tabs (2)
Phillips 16mm
Screws (7)
Prefinished
Toe Kick (1) Moisture
Protection
Tape (1)
Drain Hose
Support (1) Drain Hose
Joiner (1)
Wire
Clips (1)
Phillips 16mm
Screws (5)
Moisture
Protection
Tape (1)
SING E MODE S (INTEGRATED & PREFINISHED)
INSTALLATION KIT P/N 526676
TOOLS N D D
Wooden Chopping Board Drill & No.2 Phillips Bit
Tape Measure No.2 Phillips Screwdriver
Spirit evel Flat Screwdriver
Safety Glasses Adjustable Wrench or M5 Socket
Utility Knife Ø11/2” (38mm) Hole Saw
Pencil Side Cutting Pliers
Sandpaper
INSTALLATION PR PARATION
ELECTRICAL PREPARATION
A) The switched power outlet for the appliance should be installed in a
cabinet or on a wall adjacent to the under bench space in which the
appliance is to be installed. Note: The power outlet must be
accessible after installation.
There should be an opening through the partition between the
compartments mentioned in A) that is large enough or the
attachement plug to it through. The largest dimension o the opening
should not be more than 11/2” (38mm).
B) The power outlet should be positioned between 6” (150mm) and
18” (450mm) from the cavity.
PLUMBING & DRAINAGE PREPARATION
A) A readily accessible valve must be installed in the water supply pipe.
B) If the supply pressure exceeds 145 psi (1000kPa), then a pressure
limiting valve must be used.
C) Review Plumbing Options on pages 4 & 6. Choose a method that best
suits your needs.
D) A Drain Hose extension Kit P/N 525798 will extend the drain hose(s)
by 1413/4” (3.6m). The kit is available from the nearest
Fisher & Paykel Authorized Service Agent.
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CAVITY PREPARATION
A) It is required that all cabinetry surrounding the is sealed
with an oil based paint or moisture-proof polyurethane to prevent
possible steam damage. The air in the cavity can get very hot and
humid (saturated at 122oF/50oC)
B) The self-adhesive moisture protection tape must be applied to the
underside of the countertop to prevent moisture damage, (refer to
cavity diagram pg 3 or 5). Be sure surfaces are dry and dust-free
prior to application.
C) Be sure the cavity provides sufficient material to secure the
using the mounting tabs (refer to step 1, page 7). If
there is nothing to screw to, add something. See page 3 or 5 for
screw locations.
D) The services hole MUST be immediately adjacent to the rear lower
corner of the cabinetry. If not, the hoses will prevent the
being pushed back into the cavity all the way. The hole
can be located on either side depending on the location of the
services.
E) On corner installations, ensure that there is a gap between the
adjacent cabinetry (e.g. door knobs) and the sides of the open
. A 1/2” (12.7mm) minimum gap is required.
F) If installing multiple products side by side a minimum 3/32” (2.5mm)
clearance must be maintained around the s.
G) Be sure the cavity sides are plumb (vertical) as this will assist with
levelling the .
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L CTRICAL INFORMATION
POWER SUPPLY CORD
A) Care should be taken when the appliance is installed or
removed to reduce the likelihood of damage to the power
supply cord.
2
B) This appliance is equipped with a power supply cord having an
equipment-grounding conductor and an earthing plug. The power
supply plug must be plugged into an appropriate outlet that is installed
and earthed in accordance with all local Codes and Ordinances.
Do not modi y the power supply plug provided with the appliance - i
it will not it the outlet, have a proper outlet installed by a quali ied
electrician. Do not use an extension cord, adaptor plug or multiple
outlet box.
B) If the power supply cord is damaged, it must be replaced by
the Manufacturer, Service Agent or a similarly qualified person
in order to avoid a hazard.
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Washer
(1)
Clamp
(1)
dge Protector (1)
Flexible xtrusion
for Sides (2) Flexible xtrusion for Top (1)
dge
Protector (1)
Flexible xtrusion for Sides (2) Clamp (1) Washer (1)

DOUBLE MODELS
S RVIC S SP CIFICATIONS
WATER PRESSURE
DRAIN CONNECTION
Drain Hose Joiner to suit Ø3/4”±
5/64” and Ø5/8”± 5/64” waste tees.
ELECTRICAL CONNECTION
110-120 VAC power outlet, 9 Amps Minimum.
TOE KICK DEPTH
Prefinished 2”-43/8” (50-110mm); Integrated 5” (127mm) less the Toe Kick
Panel thickness. Minimum Panel thickness using the supplied screws is
3/8” (9mm).
# DOOR FRONT HEIGHT
Prefinished 30” (762mm); Integrated 281/4” (717.5mm) minimum.
LENGTH OF SERVICES
Drain hose - 889/16” (2250mm)
Inlet hose - 687/8” (1750mm)
Power supply cord - 44” (1965mm)
NOTE: Services approximately exit product 77/16” (189mm) from left;
215/8” (550mm) from front; 311/4” (793mm) from top.
Maximum Minimum
Water Softener Models 145 p.s.i. (1000kPa) 14.5 p.s.i. (100kPa)
Other Models 145 p.s.i. (1000kPa) 4.3 p.s.i. (30kPa)
TH CAVITY
+
+
+
+
Screw 9/16”
(14mm)
From front
of cabinetry
These marks indicate mounting tab
screw ocations (refer to step 1 page 7)
+
+
90°
+
Moisture
Protection Tape
Min thickness
of cavity sides
is 5/8” (16mm)
Ø 11/2” (38mm)
services ho e
can be either
side, immediate y
adjacent to
corner
23 5/8” (600mm)
22 7/8” (580mm)
throughout cavity
32 13/32”-34 23/32 (822.5mm-882.5mm)
3 1/4”
(82.5mm)
3 13/16”
(97mm)
19
7
/
8
”
(505mm)
25 3/16” (640.5mm)
tape 1/2”
(10mm) from
front of
benchtop/
countertop
4”
(
100
mm
)
NOTE: All depth measurements are taken
from the front face of the adjacent cabinetry.
Typical Installation
countertop
1/2”
(10mm)
moisture
protection
tape
Be sure the edges o the services hole are
smooth or covered. I the services hole is
through a metal partition the hole must be
protected with the Edge Protector
provided.
*For an Integrated the product depth is specified with an
11/16” (18mm) Integrated Door Panel thickness.
WATER CONNECTION
Recommended HOT (Maximum 140°F/60°C).
Supplied hose to suit 3/8” male compression fitting.
WATER SOFTENER MODELS
Refer to your User Guide for how to set up your water
softener.
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*
#

DOUBLE MODELS
PLUMBING OPTIONS
OPTION 1 and Standpipe Ø11/2” (38mm) with Air Gap.
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OPTION 2 with Waste Disposal.
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OPTION 3 using Air Break with Drain Hose Joiner.
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NOT : Prefinished Model is shown. There is no variation in plumbing
between Prefinished and Integrated models. Option 1 is the preferred
options. Options 1 & 2 or use of a Dual Inlet Airgap satisfy Kosher
requirements.

SINGLE MODELS
*
+
Min thickness
of cavity
sides is
5/8” (16mm)
90°
Ø 11/2” (38mm)
services ho e can be either side,
immediate y adjacent to corner
+
227/8” (580mm)
throughout cavity
161/4” (412.5mm)
25/8”
(67mm)
313/16”
(97mm)
19
7
/
8
”
(505mm)
+
+
+
tape 1/2” (10mm)
from front of
countertop
4”
(
100
mm
)
Moisture
Protection Tape
These marks indicate mounting tab
screw ocations (refer to step 1 page 7)
235/8” (600mm)
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Typical Installation
moisture
protection
tape
countertop
1/2”
(10mm)
S RVIC S SP CIFICATIONS
WATER PRESSURE
DRAIN CONNECTION
Drain Hose Joiner to suit Ø3/4”±
5/64” and Ø5/8”± 5/64” waste tees.
ELECTRICAL CONNECTION
110-120 VAC power outlet, 4.5 Amps Minimum.
WEIGHT
Full 93 lb (42kg) Prefinished
Empty 62 lb (28kg) Prefinished
LENGTH OF SERVICES
Drain hose - 889/16” (2250mm)
Inlet hose - 687/8” (1750mm)
Power supply cord - 44” (1965mm)
NOTE: Services approximately exit product 77/16” (189mm) from left;
215/8” (550mm) from front; 151/2” (393mm) from top.
Maximum Minimum
Water Softener Models 145 p.s.i. (1000kPa) 14.5 p.s.i. (100kPa)
Other Models 145 p.s.i. (1000kPa) 4.3 p.s.i. (30kPa)
*For an Integrated the product depth is specified with an
11/16” (18mm) Integrated Door Panel thickness.
WATER CONNECTION
Recommended HOT (Maximum 140°F/60°C).
Supplied hose to suit 3/8” male compression fitting.
WATER SOFTENER MODELS
Refer to your User Guide for how to set up your water
softener.
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TH CAVITY
NOTE: All depth measurements are taken
from the front face of the adjacent cabinetry.
Be sure the edges o the services hole
are smooth or covered. I the services
hole is through a metal partition the hole
must be protected with the Edge
Protector provided.
NOTE: To align drawer front to adjacent
cabinetry, the product to countertop
clearance can be increased from 1/8” (3mm).
Cabinetry must not extend beyond
cavity base.
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SINGLE MODELS
OPTION 1 and Standpipe Ø11/2” (38mm) with Air Gap.
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OPTION 2 with Waste Disposal.
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OPTION 3 using Air Break with Drain Hose Joiner.
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PLUMBING OPTIONS
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NOT : Prefinished Model is shown. There is no variation in plumbing
between Prefinished and Integrated models. Option 1 is the preferred
options. Options 1 & 2 or use of a Dual Inlet Airgap satisfy Kosher
requirements.

PL AS NOT : Your model of may differ from the model shown in the installation diagrams.
Installation is similar for Integrated & Prefinished products for either Single or Double models. Information
referring to Single models only is highlighted in blue. Installation diagrams have been simplified to enable
clearer instruction. FOR INTEGRATED PRODUCTS FO OW THE INTEGRATED PANE PREPARATION
INSTRUCTIONS P/N 526608, BEFORE MOVING THE PRODUCT INTO THE CAVITY.
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READ THESE INSTRUCTIONS
COMPLETELY AND CAREFULLY.
must be ree to close completely. With overlapping
integrated drawer ronts a 3/32” (2.5mm) clearance must be maintained
between drawer ront and cabinetry.
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DO NOT push
middle o drawer(s).
MOUNTING TAB OPTIONS
The mounting tabs are in pairs, one on each side of the product. They are
used to secure the product to the cavity sides. Installation requires two
sets of tab pairs be used, for example Aand Btab pairs. All tabs
would be optimum. A minimum installation requires that the B
mounting tabs be used.
DOUB E MODE S ON Y CMounting Tab Option
If the top installation tabs Care to be used, fit to the chassis by
inserting into the top slots as shown. Ensure the tabs are fully
locked in place.
Optional Flexible Extrusion
If the cavity is 24” x 341/2” (610mm x 876mm) flexible extrusions
can be attached along the top and sides of the product. Open the
drawer(s) to expose the chassis trim. Remove extrusion backing
and adhere with the lip against the chassis trim edge.
Check cavity for any obstructions that may interfere with sliding
the product back. oosen the feet DOUB E MODE S ON Y.
Push product into cavity to suit adjacent cabinetry. Do not push
middle of drawer(s). Be sure inlet, drain hose(s) and power supply
cord are not restricted or damaged by carefully pulling them
through the services hole, while the product is being pushed back
into the cavity.
1
2
3
(SINGLE MODELS ONLY).
The product may move. Mark chassis
position on cavity.
SING E MODE S ON Y. Gently open the drawer and mark the
chassis position on the cavity, before removing the tub.
Open the drawer (Bottom drawer in DOUB E MODE S). Release
the tub by depressing the right hand tub clip and pushing it back
6” (150mm). Repeat on the left hand side.
ift the tub up off the drawer runners.
Slide both runners back into the product.
Place the tub onto the floor.
For SING E MODE S, depending on the height of the cavity, the tub
will need to be supported, eg. on a chair.
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7
1
3
2
5
9
7
6
8
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INSTALLATION INSTRUCTIONS
ST P 1: MOVING TH PRODUCT INTO TH CAVITY
Be care ul o
sharp edges.
ST P 2: R MOVING TH TUB
5
7
4
4

SINGLE MODELS ONLY
Check the position of the chassis is still where marked on the cavity,
before securing the product.
There are four 5/8” (16mm) round holes, two on the left and two on
the right hand side in the sound insulation. These provide access to
the mounting tabs.
To secure the product to the cabinetry use a 5/8” (16mm)
Phillips screw in each mounting tab.
DOUBLE MODELS ONLY
Screw the two top tabs to the underside of bench. Use the supplied
Phillips 5/8” (16mm) screws. Tabs can accommodate a maximum of
3/4” (19mm) vertical gap.
DOUBLE MODELS ONLY
Adjust the height of the product to suit the cabinetry, by turning the
feet from inside the product using a wrench or M5 socket.
TIP - gentl take the load off each foot using the slide and then turn
b hand.
NOT : For integrated products, the upper panel may be aligned with
the top of the adjacent cabinetry, provided a minimum 3/16” (5mm)
clearance from the counter is maintained.
The product must be levelled to within 3/32” (2.5mm) rom ront to
back, and side to side.
TIP - Place a spirit level on the drawer runners to level the product.
The product should NOT support any
part o the kitchen cabinetry.
MINIMUM C EARANCE TO UNDERSIDE
OF COUNTER 3/16” (5mm)
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INSTALLATION INSTRUCTIONS
ST P 4: S CURING TH PRODUCT
ST P 3: ADJUSTING TH F T (DOUBLE MODELS ONLY)
11
12
13
NOT - SINGL MOD LS do
not have top tabs.
11
12
13
8
10
10

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INSTALLATION INSTRUCTIONS
ST P 5: L CTRICAL CONN CTION
While the tub is removed, it can be rotated or turned upside down.
This will cause the hoses to become twisted. Reverse the direction
to unwind the hoses before refitting the tub.
To refit the tub, make sure both of the latches at the rear of each
drawer runner are facing forward. Ensure hoses are hooping
upward. Place the tub on the half open drawer runners and close
the drawer.
Be ore re itting the tub, be sure the hoses are not twisted and the
latches at the rear o each drawer runner are acing orward.
Be sure the tub clips on both sides are reset.
Check the tub clips have reset on both sides of the tub. If not, pull
the tub clips forward until the tub clip button is reset.
ST P 6: R FITTING TH TUB
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16
9
14
15
The product MUST NOT be
plugged in at this stage.
I permanently connecting be
sure the power is isolated.
Be sure there is a power outlet in reach of the supplied power cord.
If there is not a suitable outlet available then have one installed by a
qualified electrician.
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Alternatively, the may be permanently connected to a
flexible conduit.
Remove the power supply cord. Remove round knock-out for cable
clamp. Fit suitable cable clamp for the conduit and terminate the
wiring as shown. Terminate the ground wire using the saddle that
was used on the existing earth.
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17 17
This view shows the bottom left-hand rear corner with the cover removed

Attach the Drain Hose Support to the cabinetry (with the
screw supplied) to prevent siphoning and to keep the drain
hose(s) from kinking. If required, the Drain Hose(s) may be
trimmed to a suitable length.
with Hose Joiner (see Plumbing Options).
Remember to slip the wire clip(s) on the drain hose(s) first.
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Be sure the Drain Hose(s) are
ully extended.
Drain Hose joiner must not
support weight o hoses. Keep
excess length o Drain Hose on
the side o the
Drain Hose support.
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Minimum hole size to be
connected to the drain system
is 1/2” (12.7mm).
The Drain Hose support must
be used.
When using the standpipe option (see Plumbing Options),
hose(s) should not extend further than 43/4” (120mm) down the
standpipe, in order to prevent siphoning.
Slip a wire clip over each drain hose, then push the hoses into
the Drain Hose Joiner firmly, 5 clicks. Position the wire clip(s)
between the two positioning ribs on the Drain Hose Joiner.
Attach the Drain Hose Joiner to the waste tee (see Plumbing
Options). Ensure a snug fit.
If required a hose clamp may be used.
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INSTALLATION INSTRUCTIONS
ST P 7: CONN CTING TH DRAIN HOS (S)
NOT : SINGL MOD LS DO NOT HAV A TO KICK TO INSTALL.
PROC D TO ST P 12 FINAL CH CK LIST.
DO NOT plug the product in
at this stage.
DO NOT cut the inlet hose.
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Connect the Inlet Hose to the water supply. Be sure the sealing
washer is in place. The hose coupling must be tightened a further
half turn after seal contact.
TIP - Turn the water valve ON to check for any leaks.
Alternatively flexible stainless steel hose can be plumbed directly to
the inlet valve using a 3/8” brass adaptor (p/n 526161) available from
the nearest Fisher & Paykel Authorized Service Agent.
18a
19
20
ST P 8: CONN CTING TH INL T HOS
10
18a
18b
18b
WATER
SUPPLY
20

On the chosen groove cut down the vertical ribs at the centre and
the ends using a knife. Cut along full length with a knife. Turn Toe
Kick over, bend and then cut from front. Sand or scrape bottom edge
to remove rough patches.
IMPORTANT - Be ore cutting ensure the Toe Kick is positioned on a
wooden chopping board to avoid damage to surrounding area.
Remove all sharp edges
To avoid a cutting hazard remove all sharp edges after trimming.
Remove Toe Kick tabs by snapping them off.
Partially open the bottom drawer. Turn Prefinished Toe Kick
upside down and hold vertically against the bottom edge of the
Tub side (not the drawer front).
Mark the position of the bottom edge of the Tub side on the
Toe Kick.
Choose the nearest groove to the pencil mark which will result
in the shortest Toe Kick.
Bottom edge
of tub side
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INSTALLATION INSTRUCTIONS
ST P 9: M ASURING TH TO KICK (DOUBLE MODELS ONLY)
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22
21
22
23
24
ST P 10: TRIMMING TH TO KICK (DOUBLE MODELS ONLY)
23
24
11

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INSTALLATION INSTRUCTIONS
Be sure product is level, securely fastened to the cabinetry and
opens and closes freely. The must be free to close
with no resistance from the cabinetry.
Be sure the inlet hose to valve connection is tightened a further half
turn after seal contact.
Be sure any knock-outs or plugs in drain connection have been
drilled out and drain connection has been made.
Turn ON the power and water supply. The should
beep and light up.
Open the drawer(s) and check operation of Wash Program Control
Panel and check the sprayarm(s) are in place and free to rotate.
On the Wash Program Control Panel select Rinse and close the
drawer(s). Start the program by pressing the Start/Pause button.
After the Rinse program has finished, be sure the machine has run
and drained correctly.
Check water supply and drainage connection for leakage.
Repeat for each Drawer.
L AV ALL LIT RATUR WITH CUSTOM R.
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TROUBLE SHOOTING
Excessive water remaining above the filter plate, after the
rinse cycle; check for kinked drain hoses or blocked waste
connection.
No water supply; check water is connected, ON and there is
water pressure.
does not light up when the tub is opened;
be sure power is connected and is switched ON.
Water around water supply and drainage connections -
check connections, existing plumbing and hoses for leaks.
If a fault occurs, consult the Fault Code Section of the
User Guide.
If unable to resolve, contact your Customer Care Centre.
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If you have any questions concerning the installation of this ,
please contact your Fisher & Paykel Authorized Service Agent.
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FOR THE UNITED STATES OF AMERICA (USA)
Fisher & Paykel Appliances
27 Hubble, Irvine, CA92618
PHON TOLL FR 1888 9 FNP USA
1888 9 367 872 www.usa.fisherpa kel.com
ST P 11: FITTING TH TO KICK TO TH PRODUCT (DOUBLE MODELS ONLY)
ST P 13: CUSTOM R CAR
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DO NOT over tighten screws.
Overtightening will damage the plastic mounting detail.
Partly open bottom drawer. Position Toe Kick behind door and slide
onto the mounting rails on the underside of tub.
Close bottom drawer, check if flush with adjacent cabinetry.
If required open drawer and adjust.
Note: Clearance between Toe Kick and floor must be 12mm minimum.
When Toe Kick is in position, open bottom drawer and gently fasten
the Toe Kick screws, on each side.
ST P 12: FINAL CH CKLIST (DOUBLE AND SINGLE MODELS)
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26
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