Fisher FIELDVUEDVC6200f User manual

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Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
February 2017
1
Fisher™FIELDVUE™DVC6200f Digital Valve
Controller for FOUNDATION™Fieldbus
This manual applies to:
Device Type 4602
Device Revision 4
Hardware Revision 8, 9
Firmware Revision 3.1
DD Revision 3
Instrument Level FD, PD, AD, PST

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
February 2017
2

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
February 2017
3
Contents
Section 1 Introduction and
Specifications 5......................
Installation, Pneumatic and Electrical Connections,
and Initial Configuration 5.....................
Scope of Manual 5..............................
Instrument Description 5........................
Using this Manual 4.............................
Specifications 8................................
Related Information 12..........................
Educational Services 12..........................
Section 2 Wiring Practices 13.............
Quick Connect Cable Entry 13....................
Communication Connections 14..................
Simulate Enable Jumper 15.......................
Section 3 Basic Setup 17.................
Basic Setup 17.................................
Transducer Block Mode 17......................
Protection 17.................................
Device Setup 18...............................
Performance Tuner 22.........................
Section 4 Detailed Setup 23..............
Resource Block 23..............................
Configure/Setup 23.............................
Resource Block Mode 23.......................
Write Lock 23.................................
Communication Timeout 24....................
Options 24...................................
Alarm Handling 25............................
Identification 26..............................
Version 27...................................
Alert Handling 27.............................
Parameters Affected by Restart with Defaults 28.....
Resoure Block Parameter List 33..................
View Lists 45...................................
Transducer Block 47............................
Detailed Setup 47..............................
Transducer Block Mode 47......................
Protection 47.................................
Response Control 48...........................
Travel Tuning 48...........................
Pressure Tuning 50........................
Travel Pressure Control 51..................
Characterization 53........................
Custom Characterization Table 53............
Output Block Selection 54...................
Alerts 54......................................
Instrument Alert Conditions 54..................
Field Diagnostic Alerts 54.......................
Field Diagnostic Alert Category 55............
Alerts 55.....................................
Electronic Alerts 55........................
Configuration Alerts 57.....................
Sensor Alerts 58...........................
Environment Alerts 59......................
Travel Alerts 60............................
Proximity Alerts 61.........................
Travel History Alerts 62.....................
Performance Alerts 65......................
FST/PST Alerts 65..........................
Alert Handling 67.............................
Instrument 68................................
Valve and Actuator 69..........................
MAI Channel Map 72...........................
FST/PST 72...................................
Latch 78.....................................
Transducer Block Parameter List 79................
View Lists 114..................................
Section 5 Calibration 119................
Calibration Overview 119........................
Calibration 119.................................
Auto 120.....................................
Manual 120..................................
Relay 121....................................
Supply Pressure Sensor 122.....................
Pressure A or B Sensor 123......................
PST Calibration 124............................
Section 6 Viewing Device
Variables and Diagnostics 125..........
View Lists 125..................................
Resource Block 125.............................
Device Diagnostics 125.........................
Device Variables 129...........................
Transducer Block 131...........................
Device Diagnostics 131.........................
Device Variables 134...........................
Section 7 Maintenance and
Troubleshooting 137..................
Replacing the Magnetic Feedback Assembly 138.....
Module Base Maintenance 138....................
Tools Required 138............................
Component Replacement 139...................
Removing the Module Base 139.................
Replacing the Module Base 140..................
Submodule Maintenance 141.....................
I/P Converter 141..............................
Printed Wiring Board (PWB) Assembly 143.........
Pneumatic Relay 144...........................
Gauges, Pipe Plugs or Tire Valves 145.............
Terminal Box 145...............................
Removing the Terminal Box 145.................
Replacing the Terminal Box 146..................
Stroking the Digital Valve Controller Output 146.....
Instrument Troubleshooting 147..................
Technical Support Checklist 152..................

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
February 2017
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Section 8 Parts 153.....................
Parts Ordering 153..............................
Parts Kits 153..................................
Parts List 154..................................
Housing 154..................................
Common Parts 154............................
Module Base 155..............................
I/P Converter Assembly 155.....................
Relay 155....................................
Terminal Box 155..............................
PWB Assembly 156............................
Pressure Gauges, Pipe Plugs, or
Tire Valve Assemblies 156....................
DVC6215 Feedback Unit 156....................
Appendix A Principle of Operation 163.....
Digital Valve Controller Operation 163.............
Appendix B Field Communicator
Menu Tree 165.......................
Appendix C Field Diagnostic Alerts 183.....
Instrument Alert Conditions 183..................
Field Diagnostic Alerts 183......................
Alert Handling 184............................
Alert Reporting 185............................
Field Diagnostic Alerts Set Block Status 185........
Setting Field Diagnostic Alerts 186................
Using Field Diagnostic Alerts 190..................
Appendix D FOUNDATION Fieldbus
Communication 197..................
Function Block Overview 197.....................
Function Blocks 197...........................
Instrument Specific Blocks 198..................
Resource Blocks 198...........................
Transducer Blocks 198.........................
Block Modes 199...............................
Explanation of Modes 200......................
Examples of Modes for Various
Operation Statuses 201......................
Device Descriptions 201.........................
Transducer Block Status and Limit Propagation 201..
Status Propagation 202........................
Limit Propagation 202..........................
Network Communication 203....................
Device Addressing 203.........................
Link Active Scheduler 203.......................
Device Communications 204....................
Scheduled Transfers 204....................
Unscheduled Transfers 205..................
Function Block Scheduling 206..................
Network Management 206.......................
Appendix E Function Blocks 207...........
Analog Output Function Block 209................
Proportional/Integral/Derivative
Function Block 223...........................
Control Selector Function Block 243...............
Input Selector Function Block 255.................
Output Splitter Function Block 271................
Analog Input Function Block 283..................
Mulitple Analog Input Function Block 295..........
Discrete Output Function Block 301...............
Discrete Input Function Block 315.................
Appendix F Device Description
Installation 327......................
Overview 327..................................
Device Descriptions and Methods 328.............
Installing DD on a DeltaV
ProfessionalPLUS Workstation 328................
Installing DDs on Other Fieldbus Host Systems 330...
Displaying the Device Description Revision 331......
Glossary 333...........................
Index 337.............................

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
5
Section 1 Introduction and Specifications
Installation, Pneumatic and Electrical Connections,
and Initial Configuration
Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200
installation, connection, and initial configuration information. If a copy of this quick
start guide is needed scan or click the QR code at the right, contact your Emerson
Automation Solutions sales office, or visit our website at www.Fisher.com.
Scope of Manual
This instruction manual is a supplement to the quick start guide that ships with every instrument. This instruction
manual includes product specifications, supplementary installation information, reference materials, custom setup
information, maintenance procedures, and replacement part details for the DVC6200f digital valve controller.
Note
All references to the DVC6200f digital valve controller include the DVC6205f base unit unless otherwise indicated.
This manual describes device setup using a Field Communicator. For information on using Fisher ValveLink™software
with the instrument, refer to the appropriate user guide or help.
Do not install, operate, or maintain a DVC6200f digital valve controller without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson Automation Solutions sales
office before proceeding.
Instrument Description
DVC6200f digital valve controllers for FOUNDATION Fieldbus are communicating, microprocessor‐based instruments. In
addition to the traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200f digital
valve controller, using FOUNDATION Fieldbus communications protocol, gives easy access to information critical to
process operation as well as process control. This can be done using a DeltaVconsole, another FOUNDATION Fieldbus
system console, or with ValveLink software version 13 or later.
Using a compatible fieldbus configuration device, you can obtain information about the health of the instrument, the
actuator, and the valve. You can also obtain asset information about the actuator or valve manufacturer, model, and
serial number. You can set input and output configuration parameters and calibrate the instrument.
Using the FOUNDATION Fieldbus protocol, information from the instrument can be integrated into control systems.
Scan or click
to access
field support

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
6
Figure 1‐1 FIELDVUE DVC6200f Digital Valve
Controller Mounted on a Fisher Sliding‐Stem Valve
Actuator
W9643_fieldbus
Figure 1‐2. FIELDVUE DVC6200f Digital Valve
Controller Integrally Mounted to a Fisher GX Control
Valve and Actuator System
W9616_fieldbus
DVC6200f digital valve controllers can be mounted on single or double‐acting sliding‐stem actuators, as shown in
figure 1‐1, or on rotary actuators. It can also be integrally mounted to Fisher 657/667 size 30i to 76i actuators or the
Fisher GX control valve and actuator system, as shown in figure 1‐2. The DVC6200f mounts on most Fisher and other
manufacturers' rotary and sliding‐stem actuators.
DVC6200f digital valve controllers are available with several selections of control and diagnostic capability. Control
selections include:
 Standard Control (SC)— Digital valve controllers with Standard Control have the AO, PID, CSEL, ISEL, OS, AI, MAI,
DO, and four DI function blocks in addition to the resource and transducer blocks.
 Fieldbus Control (FC)—Digital valve controllers with Fieldbus Control have the AO function block in addition to the
resource and transducer blocks.
 Fieldbus Logic (FL)—Digital valve controllers with Fieldbus Logic have the DO, and four DI function blocks, in
addition to the resource and transducer block.
The diagnostic capabilities include:
 Partial Stroke Test (PST)
 Performance Diagnostics (PD)
 Advanced Diagnostics (AD)
 Fieldbus Diagnostics (FD)
Partial Stroke Test, Performance, and Advanced Diagnostics are available with ValveLink software. They provide
visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
7
Instrument Blocks
The digital valve controller is a block‐based device. For detailed information on the blocks within the digital valve
controller, see the Detailed Setup section of this manual.
The DVC6200f digital valve controller includes the resource and transducer block:
 Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has
no input or output parameters. The resource block monitors and controls the general operation of other blocks
within the device. For example, when the mode of the resource block is Out of Service, it impacts all function
blocks.
 Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and
travel sensor hardware within the digital valve controller.
Function Blocks
In addition to the resource and transducer block, the digital valve controller may contain the following function blocks,
Refer to Appendix E, Function Blocks ,for block specific information. For additional information on function blocks,
refer to Appendix D, FOUNDATION fieldbus Communication.
 Analog Output (AO) Function Block—The analog output function block accepts the output from another function
block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is
selected, the AO block is not functional.
 Proportional‐Integral‐Derivative (PID) Function Block—The PID function block performs
proportional‐plus‐integral‐plus‐derivative control.
 Control Select (CSEL) Function Block— The control select function block selects from two or three control signals in
a manner determined by the SEL_TYPE when the block is in Auto mode.
 Input Selector (ISEL) Function Block—The input selector function block selects from up to four inputs and may
provide the selected signal as input to the PID block. The input selection can be configured to select the first good
input signal; a maximum, minimum or average value; or a hot spare.
 Output Splitter (OS) Function Block—The output splitter function block accepts the output from another function
block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This
block is typically used for split ranging of two control valves.
 Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200f sensor or
internal measurement and provides it to another block.
 Multiple Analog Input (MAI) Function Block—The Multiple Analog Input (MAI) function block has the ability to
process up to eight DVC6200f measurements and make them available to other function blocks.
 Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it
to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital
valve controller, the discrete output block provides both normal open/closed control and the ability to position the
valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.
 Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a
DVC6200f and makes it available to other function blocks. In the digital valve controller, the discrete input function
block can provide limit switch functionality and valve position proximity detection.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
8
Using This Manual
Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the
Field Communicator.
For example, to access Resource Block Mode:
Field Communicator RB >Configure/Setup >Setup >Resource Block Mode
An overview of the resource and transducer block menu structures are shown in Appendix B. Menu structures for the
function blocks are included with each function block section in Detailed Setup.
Throughout this document, parameters are typically referred to by their common name or label, followed by the
parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems
support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when
referring to the block parameters.
Specifications
Specifications for the DVC6200f digital valve controller are shown in table 1‐1.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
9
Table 1‐1. Specifications
Available Mounting
DVC6200f digital valve controller and DVC6215
feedback unit: Integral mounting to 657/667 or
GX actuators Integral mounting to Fisher rotary
actuators, Sliding‐stem linear applications
Quarter‐turn rotary applications
DVC6205f base unit for 2 inch pipestand or wall
mounting (for remote-mount)
The DVC6200f digital valve controller or DVC6215
feedback unit can also be mounted on other
actuators that comply with IEC 60534-6-1, IEC
60534-6-2, VDI/VDE 3845 and NAMUR mounting
standards.
Instrument Blocks
Resource Block
Transducer Block complies with FOUNDATION Fieldbus
specification FF-906 for valve stroke testing
Function Block Suites
Standard Control (throttling control)
 Includes AO, PID, CSEL, ISEL, OS, AI, MAI, DO,
 and DI function block
Fieldbus Control (throttling control)
 Contains the AO function block
Fieldbus Logic [discrete (on/off) connectivity]
 Includes DO, and DI function blocks
Function Block Instantiation
If a host system supports block instantiation, a
maximum of 20 function blocks can be instantiated in
the device at any given time from the available
function blocks, which may include AO (1), DO (1), AI
(4), DI (6), MAI (1), PID (4), OS (3), ISEL (2), CSEL (2)
Note: Only the function blocks available in the
function block suite can be instantiated by the host
system
Block Execution Times
AO Block: 20 ms MAI BLock: 35 ms
PID Block: 20 ms DO Block: 20 ms
ISEL Block: 20 ms DI Block: 15 ms
OS Block: 20 ms CSEL Block: 15 ms
AI Block: 20 ms
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
Digital Communication Protocol
FOUNDATION fieldbus registered device
Physical Layer Type(s):
121—Low-power signaling, bus‐powered,
Entity Model I.S.
511—Low-power signaling, bus‐powered, FISCO I.S.
Fieldbus Device Capabilities
Backup Link Master capable
Supply Pressure(1)
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Medium: Air or Natural Gas
Supply medium must be clean, dry and noncorrosive
Per ISA Standard 7.0.01
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to
5 micrometer particle size is recommended.
Lubricant content is not to exceed 1 ppm weight
(w/w) or volume (v/v) basis. Condensation in the air
supply should be minimized.
Per ISO 8573-1
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10C less than
the lowest ambient temperature expected
Output Signal
Pneumatic signal, up to full supply pressure
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: Double, Single Direct or Reverse
-continued-

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
10
Table 1‐1. Specifications (continued)
Steady-State Air Consumption(2)(3)
Standard Relay
At 1.4 bar (20 psig) supply pressure:
Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure:
Less than 1.3 normal m3/hr (49 scfh)
Low Bleed Relay
At 1.4 bar (20 psig) supply pressure:
Average value 0.056 normal m3/hr (2.1 scfh)
At 5.5 bar (80 psig) supply pressure:
Average value 0.184 normal m3/hr (6.9 scfh)
Maximum Output Capacity(2)(3)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
Operating Ambient Temperature Limits(1)(4)
-40 to 85C (-40 to 185F)
-52 to 85C (-62 to 185F) for instruments utilizing
the Extreme Temperature option (fluorosilicone
elastomers)
-52 to 125C (-62 to 257F) for remote‐mount
feedback unit
Independent Linearity(5)
Typical Value: ±0.50% of output span
Electromagnetic Compatibility
Meets EN 61326-1:2013
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 1‐2 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1‐2. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA‐75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA specified
1/2 hour endurance test at each major resonance.
Humidity Testing Method
Tested per IEC 61514-2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe, FISCO, Explosion‐proof,
Division 2, Dust Ignition‐proof
FM— Intrinsically Safe, FISCO, Explosion‐proof,
Non‐Incendive, Dust Ignition‐proof
ATEX— Intrinsically Safe, FISCO, Flameproof, Type n,
Dust by intrinsic safety
IECEx— Intrinsically Safe, FISCO, Flameproof, Type n,
Dust by intrinsic safety or by enclosure
Electrical Housing
CSA— Type 4X, IP66
FM— Type 4X, IP66
ATEX— IP66
IECEx— IP66
Other Classifications/Certifications
Natural Gas Certified, Single Seal Device— CSA, FM,
ATEX, and IECEx
Lloyds Register— Marine Type Approval
CUTR— Customs Union Technical Regulations
(Russia, Kazakhstan, Belarus, and Armenia)
INMETRO— National Institute of Metrology, Quality
and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea)
NEPSI— National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE— Petroleum and Explosives Safety
Organisation - Chief Controller of Explosives (India)
TIIS— Technology Institution of Industrial Safety
(Japan)
Contact your Emerson Automation Solutions sales
office for classification/certification specific
information
Connections
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8‐inch recommended
Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal or M20(6)
-continued-

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
11
Table 1‐1. Specifications (continued)
Actuator Compatibility
Stem Travel (Sliding‐Stem Linear)
Minimum: 6.35 mm (0.25 inch)
Maximum: 606 mm (23‐7/8 inches)
Shaft Rotation (Quarter‐Turn Rotary)
Minimum: 45
Maximum: 90
Weight
DVC6200f
Aluminum: 3.5 kg (7.7 lbs)
Stainless Steel: 8.6 kg (19 lbs)
DVC6205f: 4.1 kg (9 lbs)
DVC6215: 1.4 kg (3.1 lbs)
Construction Materials
Housing, module base and terminal box
Standard: A03600 low copper aluminum alloy
Optional: Stainless steel
Cover: Thermoplastic polyester
Elastomers
Standard: Nitrile
Extreme Temperature: Fluorosilicone
Options
Supply and output pressure gauges or Tire
valves Integral mounted filter regulator
Low‐Bleed Relay Extreme Temperature
Natural Gas Certified, Single Seal Device Remote
Mount(7) Stainless Steel
Contact your Emerson Automation Solutions sales
office or go to www.FIELDVUE.com for additional
information.
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 4 paragraph
3 of the PED Directive 2014/68/EU. It was designed
and manufactured in accordance with Sound
Engineering Practice (SEP) and cannot bear the CE
marking related to PED compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour - Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long-stroke applications.
6. M20 electrical connections are only available with ATEX approvals.
7. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base
unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
Table 1‐2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance
Criteria(1)
Enclosure
Electrostatic discharge (ESD) IEC 61000‐4‐2 4 kV contact
8 kV air A(2)
Radiated EM field IEC 61000‐4‐3
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
A
Rated power frequency
magnetic field IEC 61000‐4‐8 30 A/m at 50/60 Hz A
I/O signal/control
Burst IEC 61000‐4‐4 1 kV A(2)
Surge IEC 61000‐4‐5 1 kV B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A
Performance criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding Simulate function, which meets Performance Criteria B.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Introduction and Specifications
February 2017
12
Related Information
Fieldbus Installation and Wiring Guidelines
This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning,
and installation information for FOUNDATION Fieldbus, refer to the FOUNDATION Fieldbus Technical Overview, available
from the Fieldbus Foundation and Fieldbus Installations in a DeltaV System, available from your Emerson Automation
Solutions sales office.
Related Documents
Other documents containing information related to the DVC6200f digital valve controller include:
 Bulletin 62.1:DVC6200f - DVC6200f Digital Valve Controller (D103399X012)
 Bulletin 62.1:DVC6200f FD - DVC6200f Digital Valve Controller (D103422X012)
 Bulletin 62.1:DVC6200f PST - DVC6200f Digital Valve Controller - PST Instrument Level (D104160X012)
 Bulletin 62.1:DVC6200(S1) - DVC6200 Digital Valve Controller Dimensions (D103543X012)
 Fisher FIELDVUE DVC6200 Series Quick Start Guide (D103556X012)
 CSA Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104203X012)
 FM Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104204X012)
 ATEX Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104205X012)
 IECEx Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104206X012)
 DVC6200f Digital Valve Controller PST Calibration and Testing using ValveLink Software (D104217X012)
 475 Field Communicator User's Manual
 ValveLink Software Help or Documentation
All documents are available from your Emerson Automation Solutions sales office. Also visit our website at
www.FIELDVUE.com.
Educational Services
For information on available courses for the DVC6200f digital valve controller, as well as a variety of other products,
contact:
Emerson Automation Solutions
Educational Services - Registration
Phone: [phone] or [phone]
e‐mail: [email protected]
http://www.emersonprocess.com/education

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Installation Information
February 2017
13
Section 2 Wiring Practices 2-2-
Quick Connect Cable Entry
The DVC6200f is offered with a quick connect cable entry option, shown in figure 2‐1, for the FOUNDATION Fieldbus
signal. The quick connect cable entry provides an easier and more reliable interface to fieldbus devices and support
modules by providing a standard connection.
Figure 2‐1. Quick Connect Connector
1/2‐14 NPT
1 (BLUE)
2 (BROWN)
3 (NC)
4 (GREEN/YELLOW)
NOTES:
1. COLORS ARE WIRE COLORS.
2. NC=NO CONNECTION.
18B9424‐A
Note
The quick connect cable entry option is only available for intrinsically safe and non‐incendive installations.
Refer to figure 8‐2 for identification of parts.
WARNING
Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect
a 14 AWG (2.08 mm2) ground strap between the digital valve controller and earth ground when flammable or hazardous
gases are present. Refer to national and local codes and standards for grounding requirements.
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent
and water only.
To avoid personal injury or property damage, do not use the Quick Connect option on instruments in explosion‐proof or
flameproof installations.
1. The quick connect cable entry should be installed on the digital valve controller at the factory. If it is, proceed to
step 3. If not continue with step 2.
2. To install the Quick Connect:
a. Remove the terminal box cap (key 4) from the terminal box (key 3).
b. Apply sealant to the threads of the quick connector.
c. Insert the wire pigtail into the desired conduit opening on the terminal box. Tighten the quick connector in the
conduit opening.

Instruction Manual
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DVC6200f Digital Valve Controller
Installation Information
February 2017
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d. The instrument is not polarity sensitive. Refer to figure 2‐2. Connect the blue wire to the negative (-) LOOP
terminals in the terminal box. Connect the brown wire to the positive (+) LOOP terminal. Isolate the green/yellow
wire inside of the DVC6200f and ensure that the shield is totally isolated at the instrument end.
Note
The green/yellow wire is isolated inside the DVC6200f to help prevent ground loop issues.
e. Replace the terminal box cap on the terminal box. To secure the terminal box cap engage the lock screw.
3. Connect the field wiring connector to the installed quick connector.
Figure 2‐2. Loop Connections Terminal Box
GE41456-A
SAFETY
GROUND
LOOP
LOOP
TALK
TALK
EARTH
GROUND
Communication Connections
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially
explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere
conditions permit the safe removal of the terminal box cap before proceeding.
A FOUNDATION Fieldbus communicating device, such as a Field Communicator or a personal computer running
ValveLink software, interfaces with the DVC6200f digital valve controller from any wiring termination point in the
segment. If you choose to connect the fieldbus communicating device directly to the instrument, attach the device to
the LOCAL connections inside the terminal box to provide local communications with the instrument.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Installation Information
February 2017
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Simulate Enable Jumper
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially
explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere
conditions permit the safe removal of the terminal box cap before proceeding.
Install a jumper across the SIMULATE ENABLE terminals to enable the instrument to accept a simulate command.
(These terminals are marked AUX on the terminal board, see figure 2‐2). With the jumper in place and the simulate
parameter in the AO or DO block set to enabled, the transducer block ignores the output of the AO or DO block. The
simulate value and status become the readback value and status to the AO or DO block and the transducer block is
ignored. For more information on running simulations, see the Detailed Setup section of this manual, the FOUNDATION
Fieldbus specifications, and the host documentation.
WARNING
Removing the jumper will disable the simulate, which may cause the valve to move. To avoid personal injury and property
damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Installation Information
February 2017
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Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Basic Setup
February 2017
17
Section 3 Basic Setup3-3-
Basic Setup
Field Communicator TB > Configure/Setup > Basic Setup
WARNING
Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application,
these changes may upset process control, which may result in personal injury or property damage.
When the DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the
digital valve controller and sets up the instrument as specified on the order. When mounting to a valve in the field, the
instrument needs to be setup to match the instrument to the valve and actuator.
Before beginning basic setup, be sure the instrument is correctly mounted as described in the Installation section.
Basic Setup includes the following procedures:
 Device Setup
 Performance Tuner (Optional)
Note
The DVC6200f may keep the Transducer Block Mode Out‐of‐Service if the instrument is not properly mounted.
To setup and calibrate the instrument, the Transducer Block Mode must be Manual, and the Protection must be None.
When using DD methods the method will request that you change the mode, but make changes in Protection automatically. If you
have a host system that overrides transducer block parameters ensure that the Protection setting is not left as None. Doing so will
result in transducer block parameters being overwritten.
Transducer Block Mode
Field Communicator TB > Device Variables > TB Block Mode
To setup and calibrate the instrument, the transducer block mode must be in Manual. For more information about
transducer block mode, refer to page 47.
Protection
Field Communicator TB > Configure/Setup > Detailed Setup > Protection
To setup and calibrate the instrument, the protection must be set to None with the Field Communicator. For more
information about configuration protection refer to page 47.

Instruction Manual
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DVC6200f Digital Valve Controller
Basic Setup
February 2017
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Device Setup
Field Communicator TB > Configure/Setup > Basic Setup > Device Setup
Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuator
information. Table 3‐2 provides the actuator information required to setup and calibrate the instrument.
Note
If reverse‐acting relay B is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B. This will not be set
during Device Setup.
1. Select whether Travel, Travel with Pressure fallback (auto recovery or manual recovery) or Pressure Control is
desired. Refer to page 51 for additional information.
2. Enter the pressure units: kPa, bar, psi, inHg, inH2O, or kg/cm2.
3. Enter the maximum instrument supply pressure and output pressure range (if required).
4. Enter the manufacturer of the actuator on which the instrument is mounted. If the actuator manufacturer is not
listed, select Other.
5. Enter the actuator model or type. If the actuator model is not listed, select Other.
6. Enter the actuator size.
7. Indicate whether a Volume Booster is being used.
8. Specify if factory defaults should be used for basic setup. If you select YES for factory default, the Field
Communicator sets the setup parameters to the values listed in table 3‐1. If you select NO for the factory defaults,
the setup parameters listed in the table remain at their previous settings.
Table 3‐1. Factory Default Settings
Setup Parameter(1) Default Setting
Travel Cutoff Hi
Travel Cutoff Lo
Travel Integral Gain
Travel Calibration Trigger
99.5%
0.5%
9.4 repeats/min
No
Travel Integral Enable
Travel Integral Limit Hi
Travel Integral Limit Lo
Travel Integral Deadzone
On
30%
-30%
0.25%
Pressure Cutoff Hi
Pressure Cutoff Lo
Pressure Integral Deadzone
Pressure Integral Hi Limit
Pressure Integral Lo Limit
99.5%
-0.5%
0.25%
50.0%
-50.0%
Input Characterization
Shutdown Trigger
Shutdown Recovery
Output Block Timeout
Linear
All Off
All Auto Recovery
600 sec
STOP Hi Pos
STOP Lo Pos
98%
2%
1. For PST instruments, the PST prohibited configuration will be erased if the instrument is set to factory default
settings. These parameters will need to be re-configured if the PST prohibited configuration is desired.

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DVC6200f Digital Valve Controller
Basic Setup
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Table 3‐2. Actuator Information for Initial Setup
Actuator
Manufacturer Actuator Model Actuator Size Actuator Style Starting Tuning Set
Travel Sensor Motion(2)
Relay A or C(3)
Fisher
585C & 585CR
25
50
60
68, 80
100, 130
Piston Dbl w/ or w/o
Spring. See actuator
instruction manual and
nameplate.
E
I
J
L
M
User Specified
657
30, 30i
34, 34i, 40, 40i
45, 45i, 50, 50i
46, 46i, 60, 60i, 70,
70i, 76, & 80‐100
Spring & Diaphragm
H
K
L
M
Away from the top of the instrument
667
30, 30i
34, 34i, 40, 40i
45, 45i, 50, 50i
46, 46i, 60, 60i, 70,
70i, 76, 76i & 80‐100
Spring & Diaphragm
H
K
L
M
Towards the top of the instrument
1051 & 1052
20, 30
33
40
60, 70
Spring & Diaphragm
(Window-mount)
H
I
K
M
Away from the top of the instrument
1061
30
40
60
68, 80, 100, 130
Piston Dbl w/o Spring
J
K
L
M
Depends upon pneumatic connections. See
description for Travel Sensor Motion
1066SR 20
27, 75 Piston Sgl w/Spring G L
Mounting Style Travel Sensor Motion
AAway from the top of the
instrument
BTowards the top of the
instrument
CTowards the top of the
instrument
DAway from the top of the
instrument
2052
1
2
3
Spring & Diaphragm
(Window-mount)
H
K
M
Away from the top of the instrument
3024
30, 30E
34, 34E, 40, 40E
45, 45E
Spring & Diaphragm
E
H
K
For Pooperating mode (air opens):
Towards the top of the instrument
For Psoperating mode (air closes):
Away from the top of the instrument
GX
225
Spring & Diaphragm
X(1) Air to Open
Towards the top
of the instrument
Air to Close
Away from the top of the
instrument
750 K
1200 M
Baumann
Air to Extend 16
32
54 Spring & Diaphragm
C
E
H
Towards the top of the instrument
Air to Retract Away from the top of the instrument
Rotary
10
25
54
E
H
J
Specify
NOTE: Refer to table 4‐10 for feedback connection (magnet assembly) information.
1. X = Expert Tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0
2. Travel Sensor Motion in this instance refers to the motion of the magnet assembly.
3. Values shown are for Relay A and C. Reverse for Relay B.

Instruction Manual
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DVC6200f Digital Valve Controller
Basic Setup
February 2017
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Typically Device Setup determines the required setup information based upon the actuator manufacturer and model
specified. However, if you enter OTHER for the actuator manufacturer or the actuator model, then you will be
prompted for setup parameters such as:
 Actuator Style—Select spring & diaphragm, piston double‐acting without spring, piston single‐acting with spring,
piston double‐acting with spring.
 Valve Style—Select the valve style, rotary or sliding‐stem.
 Zero Power Condition—this identifies whether the valve is fully open or fully closed when the input is 0%. If you are
unsure how to set this parameter, disconnect the instrument from the segment. (With double‐acting and
single‐acting direct digital valve controllers, disconnecting the instrument from the segment is the same as setting
the output A pressure to zero. For single‐acting reverse digital valve controllers, disconnecting the instrument from
the segment is the same as setting the output B pressure to supply.)
WARNING
If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument
will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
 Travel Sensor Motion—Device Setup asks if it can move the valve to determine travel sensor motion. If you answer
Yes, the instrument will stroke the valve the full travel span to determine travel sensor motion. If you answer No,
then you must specify the direction of travel movement. For quarter‐turn actuators determine rotation by viewing
the rotation of the magnet assembly from the back of the instrument.
Note
Travel Sensor Motion in this instance refers to the motion of the magnet assembly. Note that the magnet assembly may be
referred to as a magnetic array in user interface tools.
For instruments with relay A or C If increasing air pressure at output A causes the magnet assembly to move up, or
the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet
assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.” For
instruments with relay B.
For instruments with relay B If decreasing air pressure at output B causes the magnet assembly to move up, or the
actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet
assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.”
Note
Relay A adjustment may be required before Device Setup can determine travel sensor motion. Follow the prompts on the Field
Communicator display if relay adjustment is necessary.
Table 3‐2 lists the required Travel Sensor Motion selections for Fisher and Baumann actuators.