Fliegl ULW User manual

GB
Operating instructions
ULW transfer trailer
We are Fliegl.

Read these operating instructions prior to first-time start-up
and observe them at all times!
Retain for future reference!

Foreword
Dear valued customer,
Thank you for purchasing the Fliegl transfer trailer.
Fliegl machines and attachments are manufactured with care under continuous monitoring.
The Fliegl transfer trailer you have purchased is a product manufactured to the highest quality
standards.
To avoid accidents, and therefore personal injuries and material damage, you must read and understand
the corresponding cautionary and warning notices in these operating instructions and on the Fliegl
transfer trailer before beginning operation or maintenance of the trailer.
These operating instructions must therefore also be passed on to the operating personnel.
Before putting the Fliegl transfer trailer into operation, every operator must be familiar with how to
handle the machine as described in these operating instructions.
The safety requirements must be strictly followed.
Compliance with safety regulations applicable to your country is also mandatory.
The Fliegl transfer trailer can be attached to different vehicles, such as tractors.
The limits of use are described in this manual.
Any types of operation or use other than those described in these operating instructions, or beyond the
limits of use specified by the manufacturer, are strictly prohibited.

ULW transfer trailer
Contents
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Contents
Foreword .................................................................................................................................................... 4
Contents ..................................................................................................................................................... 3
Legal notices .............................................................................................................................................. 7
Identification ............................................................................................................................................... 8
EC Declaration of Conformity..................................................................................................................... 9
1. User instructions................................................................................................................................ 10
1.1 Purpose of this document......................................................................................................... 10
1.2 Locations in the operating instructions..................................................................................... 11
1.3 Illustrations used....................................................................................................................... 11
1.4 Cross references ...................................................................................................................... 11
1.5 Terminology: "trailer", "machine".............................................................................................. 12
1.6 Figures...................................................................................................................................... 12
1.7 Scope of the document............................................................................................................. 12
1.8 Presentation of safety instructions ........................................................................................... 12
1.9 Liability and damages............................................................................................................... 12
1.10 Duty to inform ........................................................................................................................... 13
2. Basic safety instructions.................................................................................................................... 14
2.1 Designated use......................................................................................................................... 17
2.2 Reasonably foreseeable misuse .............................................................................................. 18
2.3 Service life of the machine ....................................................................................................... 19
2.4 Risks when working with the machine...................................................................................... 19
2.5 Residual risks........................................................................................................................... 19
2.6 Obligations of the operator ....................................................................................................... 19
2.7 Obligations of personnel........................................................................................................... 20
2.8 Qualification of operating personnel......................................................................................... 20
2.9 Qualification of specialist personnel......................................................................................... 20
2.10 Personal protective equipment................................................................................................. 20
2.11 Operational safety .................................................................................................................... 21
2.11.1 Operation without correct start-up ...................................................................................... 21
2.11.2 Safeguarding perfect technical condition............................................................................ 21
2.11.3 Danger due to machine damage ........................................................................................ 21
2.11.4 Technical limits ................................................................................................................... 21
2.12 Safety and protective devices .................................................................................................. 22
2.12.1 Emergency stop device ...................................................................................................... 22
2.12.2 Description of additional safety and protective devices...................................................... 22
2.12.3 In case of faulty protective devices..................................................................................... 22
2.12.4 Testing safety and protective devices ................................................................................ 22

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2.13 Workstation of operating personnel..........................................................................................23
2.14 Danger areas............................................................................................................................23
2.14.1 Safety distance from overhead lines...................................................................................24
2.15 Machine identification ............................................................................................................... 24
3. Description of the machine................................................................................................................26
3.1 Applications............................................................................................................................... 26
3.2 Design variants.........................................................................................................................26
3.3 Functional description...............................................................................................................26
3.4 Layout of the machine ..............................................................................................................27
3.5 Assemblies and components....................................................................................................28
3.6 Dimensions and weights...........................................................................................................31
4. Transport and installation..................................................................................................................32
4.1 Basic requirements...................................................................................................................32
4.2 Supply and installation..............................................................................................................32
4.2.1 Drawbar eye connection.......................................................................................................32
4.2.2 Establishing the electrical connection...................................................................................33
4.2.3 Compressed air supply.........................................................................................................33
4.2.4 Establishing hydraulic connections....................................................................................... 34
5. Start-up..............................................................................................................................................35
5.1 First-time start-up...................................................................................................................... 35
5.2 Check before start-up...............................................................................................................35
5.3 Returning to service..................................................................................................................35
6. Preparation and setup.......................................................................................................................36
6.1 Draw gear .................................................................................................................................36
6.1.1 drawbar, bottom hitch ...........................................................................................................36
6.1.2 Setting up the trailer coupling on the towing vehicle ............................................................36
6.1.3 Ball head coupling ................................................................................................................37
6.1.4 Installing forced steering on the towing vehicle (optional)....................................................37
6.2 Forced steering (optional).........................................................................................................38
6.3 Compressed air brake system..................................................................................................41
6.3.1 Compressed air brake system with manual control valve ....................................................41
6.3.2 Compressed air brake system with ALB, brake force regulator ...........................................42
6.4 Hydraulic brake (optional).........................................................................................................42
6.4.1 Hydraulic brake system without load adjustment valve........................................................42
6.4.2 Hydraulic brake with load adjustment valve .........................................................................43
6.5 Spindle brake / parking brake...................................................................................................43
6.6 Electrical systems..................................................................................................................... 44
6.7 ISOBUS control ........................................................................................................................45

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6.7.1 ISOBUS weighing system (optional) .................................................................................... 45
6.8 Converting the discharge tube retainer.................................................................................... 46
7. Use and operation............................................................................................................................. 47
7.1 Trailer operation ....................................................................................................................... 47
7.1.1 Before operation................................................................................................................... 47
7.1.2 Setting up the trailer coupling on the towing vehicle............................................................ 47
7.1.3 Coupling the trailer ............................................................................................................... 48
7.1.4 Electrical and electronic control accessories........................................................................ 49
7.1.5 Conducting a trial run ........................................................................................................... 50
7.1.6 Uncoupling the trailer............................................................................................................ 50
7.2 Working with the machine ........................................................................................................ 51
7.2.1 General safety and operating instructions............................................................................ 51
7.2.2 Loading the trailer................................................................................................................. 52
7.2.3 Emptying the trailer............................................................................................................... 52
8. Basic equipment (standard, optional) ............................................................................................... 54
8.1 Flange couplings ...................................................................................................................... 54
8.2 Supporting mechanism............................................................................................................. 54
8.3 Viewing window........................................................................................................................ 54
8.4 Steered trailing axle (optional).................................................................................................. 55
9. Accessories....................................................................................................................................... 56
9.1 Reversing/monitoring camera................................................................................................... 56
9.2 Fliegl Tracker............................................................................................................................ 56
9.3 Fliegl Weighing System (FWS) ISOBUS.................................................................................. 56
9.4 Bluetooth thermal printer for FWS............................................................................................ 56
9.5 Universal terminal with colour touchscreen.............................................................................. 57
9.6 Farm-Box, data logger.............................................................................................................. 57
9.7 Other optional accessories....................................................................................................... 57
10. Service and maintenance............................................................................................................. 58
10.1 Customer service...................................................................................................................... 58
10.2 Replacement parts ................................................................................................................... 58
10.3 Fliegl VIN (vehicle ID number) and type plate.......................................................................... 59
10.4 Operational maintenance ......................................................................................................... 60
10.4.1 General instructions for maintenance................................................................................. 60
10.4.2 Cleaning the vehicle ........................................................................................................... 62
10.4.3 Corrosion protection ........................................................................................................... 62
10.4.4 Lubrication .......................................................................................................................... 63
10.4.5 Tyres and wheels................................................................................................................ 64
10.4.6 Maintenance of the compressed air brake system............................................................. 66

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10.5 Troubleshooting and fault elimination.......................................................................................67
10.5.1 List of warning and fault signals..........................................................................................67
10.6 Decommissioning .....................................................................................................................69
10.6.1 Temporary shutdown ..........................................................................................................69
10.6.2 Storage conditions ..............................................................................................................69
10.6.3 Disassembly and final shutdown......................................................................................... 69
10.6.4 Scrapping and recycling......................................................................................................69
11. Brake system................................................................................................................................70
12. Electrics ........................................................................................................................................71
12.1 Contact assignment plan.......................................................................................................... 71
12.2 Rear light model........................................................................................................................ 71
13. Axles............................................................................................................................................. 72
13.1 Assemblies................................................................................................................................72
13.1.1 Gigant tandem assembly....................................................................................................72
13.1.2 Gigant Plus tandem assembly............................................................................................72
13.1.3 Gigant Plus tridem assembly..............................................................................................72
13.2 Axle maintenance work.............................................................................................................72
14. Appendix.......................................................................................................................................73
14.1 Safety and operating conditions of the drive shafts.................................................................. 73
14.2 Conversion table.......................................................................................................................77
Index.........................................................................................................................................................78

ULW transfer trailer
Legal notices
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Legal notices
1. When the transfer trailer is delivered, check immediately to determine whether the machine is
complete. State any complaints to the freight forwarder, have them certified on the delivery
documents and inform the delivering plant within 14 days after you become aware of the
problem (see "Scope of delivery").
2. The manufacturer is liable for technical defects. The owner is liable for defects that were
caused by improper operation.
The warranty period is 1 year from delivery.
3. At our discretion, the warranty will either cover the cost of repair of the faulty part or
replacement of the part, or delivery of the part from the factory, carriage due. Any other claims
for compensation (such as for losses due to business interruption) are expressly excluded.
4. The warranty will be invalidated if the attachment or device is modified by installing third-party
parts without our knowledge or prior agreement, especially if improper modifications were
made.
5. The warranty will also be invalidated if a defect is not rectified completely and correctly
immediately after it is discovered. Repairs required for functional reasons need our prior
approval if a claim is to be made for full or partial compensation of expenses.
6. Liability is excluded for damage to the transfer trailer resulting from exceeding the allowable
working capacity or transport speed.
The warranty does not cover natural wear, damage resulting from negligent or improper
handling of the machine, or storage and corrosion damage.
7. Parts not manufactured by ourselves are covered by the warranty provided by the relevant
manufacturer. Machine parts for which claims are made under the terms of the warranty must
be sent without delay to our address in Mühldorf for the purpose of material examination to
determine the damage. If a replacement is made, these parts become our property.
8. Legal warranty provisions also apply to the Fliegl transfer trailer.

ULW transfer trailer
Identification
Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany
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Identification
Machine identification data
Manufacturer:
Fliegl Agrartechnik GmbH
Product:
ULW transfer trailer
Type:
ULW 20, ULW 25, ULW 30,
ULW 35, ULW 40, ULW 45
Serial number:
FXXXXX
Manufacturer details
Fliegl Agrartechnik GmbH
Bürgermeister-Boch-Straße 1
84453 Mühldorf am Inn, Germany
Telephone: [phone] - 0
Fax: [phone] - 550
E-mail: [e-mail]
Internet: www.fliegl.com
Formal details of operating instructions
Document no.:
1-005B04193.0
Version/revision:
3.0
Creation date:
02/05/2016
Last revision:
05/07/2019
Language of original operating instructions: German
(Translation of original operating instructions)
Copyright Fliegl, 2019 All rights reserved.
Reproduction, in whole or in part, is only permitted with the approval of Fliegl.
We are constantly developing and enhancing our products and therefore reserve the right to make changes to
them without prior notification.
This may result in differences in the illustrations and descriptions in these operating instructions.

ULW transfer trailer
Declaration of conformity
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EC Declaration of Conformity
As stipulated in EC Machinery Directive 2006/42/EC, Annex II, 1.A (ORIGINAL)
Manufacturer:
Fliegl Agrartechnik GmbH
Bürgermeister-Boch-Straße 1
84453 Mühldorf am Inn, Germany
Person residing in the European Community authorised to compile the relevant technical
documentation:
Kopold Gerald
Fliegl Agrartechnik GmbH
Bürgermeister-Boch-Straße 1
84453 Mühldorf am Inn, Germany
Description and identification:
Product: Transfer trailer
Type: ULW 20; ULW 25; ULW 30; ULW 35; ULW 40; ULW 45
Project designation: Fliegl - ULW
Commercial name: Fliegl ULW transfer trailer (VARIO)
Function: Transfer trailer, work machine
It is expressly stated that this machine complies with all relevant provisions of the following EC
directives:
2006/42/EC:2006-05-17 EC Machinery Directive 2006/42/EC
Source of the harmonised standards applied in accordance with Article 7(2):
ISO 12100:2010 Safety of machinery –General principles for design –Risk assessment and risk
reduction
Mühldorf am Inn 05/07/2019
Place, Date

ULW transfer trailer
User instructions
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1.User instructions
This manual provides information about the
Structure
Function
Operation
Maintenance
Accessory parts
of the transfer trailer and ensures long, problem-free operation if it is carefully observed.
In case of malfunctions, it can be used to troubleshoot and rectify errors.
The purpose of the safety instructions is to prevent personal injury and damage to the transfer trailer.
All operators are required to read these safety instructions and comply with them at all times.
The regulations of agricultural employers' liability insurance associations also apply.
Fliegl assumes no liability and honours no warranty for damage and malfunctions resulting from failure
to comply with the operating instructions.
This information is required to ensure a smooth replacement parts ordering
process:
Copy the relevant information from the type plate into the box below:
For replacement part orders please contact:
Fliegl Agro-Center GmbH
Maierhof 1
84556 Kastl, Germany
Tel.: [phone] / 9600 - 0
Fax: [phone] / 9600 - 71
E-mail: [e-mail]
www.agro-center.de
1.1 Purpose of this document
These operating instructions:
- Describe the function, operation and maintenance of the machine
- Provide important advice for safe and efficient handling of the machine
Vehicle ID no.
(serial number)
…………………………………………………………………………………
Type
…………………………………………………………………………………
Year of manufacture
…………………………………………………………………………………

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User instructions
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1.2 Locations in the operating instructions
All directions and locations in these instructions are based on the operator's workstation.
Front Rear
Fig. 1:Locations in the documentation
Top
Front Rear
Left side view
Fig. 2: Main views of the ULW transfer trailer (ULW 30 tandem shown)
1.3 Illustrations used
Instructions and system responses
The steps to be taken by operating personnel are presented in the form of a (numbered) list.
These steps must be followed in the correct order. The system response to each operator action is
marked with an arrow. Example:
Operator action step 1
System response to operator action step 1
1.4 Cross references
Cross references to other points in the operating instructions appear in the text along with the relevant
chapter and subchapter or section.

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1.5 Terminology: "trailer", "machine"
Within this document, the transfer trailer is also referred to as the "trailer" or "machine".
1.6 Figures
The figures in this document do not always depict the exact machine type.
The information relating to the figures always corresponds to the machine type described in
this document.
1.7 Scope of the document
In addition to the standard models, B variants of the machine are also described in this document. Your
machine may deviate from this.
1.8 Presentation of safety instructions
Danger!
Imminent risk that will lead to serious bodily harm or death.
Warning!
Potentially hazardous situation that could lead to serious bodily harm or death.
Caution!
Potentially hazardous situation that could lead to minor bodily harm. Also potential
damage to property.
Notice!
Potentially harmful situation in which the product or other property in the vicinity
could be damaged.
Important!
For advice about usage and other useful information.
1.9 Liability and damages
The product must only be operated by persons who are familiar with the operating instructions, the
product and national laws, directives and regulations relating to health and safety at work as well as
accident prevention. We accept no liability for personal or material damage caused, or contributed to, by
untrained persons due to non-compliance with regulations regarding health and safety at work as well as
accident prevention.
Based on the specifications in these operating instructions, Fliegl Agrartechnik GmbH assumes no
liability for direct or consequential damage attributable to improper operation or maintenance. For your
own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik
GmbH assumes no liability for the use of other products and any resulting damage. No claims for
modification of delivered products can be made on the basis of the information, images and descriptions
provided in this manual.

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User instructions
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1.10 Duty to inform
These operating instructions are to be considered part of the transfer trailer. If the machine is passed on
to another party by the customer, the operating instructions must also be passed on and the party
receiving the machine must be instructed regarding the regulations cited above.
Only the procedures described in these operating instructions are safe.
Read and observe the contents of chapter 2 Basic safety instructions before first using the
machine.
Before performing any work with the machine, always read and observe the contents of the
relevant sections of the operating instructions.
The operating instructions must be stored such that they are always on hand for the machine
user.

ULW transfer trailer
Safety instructions
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2.Basic safety instructions
Failure to observe the safety instructions and warnings can pose a risk to persons,
property and the environment.
When driving on public roads, be aware of the following:
When driving on public roads, the provisions of the country-specific registration regulations must be
observed. A licence is required to operate agricultural trailers.
The trailer includes an operating permit or vehicle title.
(The operator is personally responsible for the registration of the vehicle.)
Be aware of the legal requirements of your respective country.
Lost permit documents can only be replaced by agreement with the administrative authority specified
below. A duplicate certificate will be given to the customer by the administrative authority.
Before driving on public roads:
- Before travelling on public roads, ensure that the maximum permissible dimensions, weights as
well as axle, drawbar and trailer loads dictated by EU or national law are not exceeded.
- The support gear must be completely raised.
- Lighting equipment must be connected.
A functional check of the lighting equipment must be performed.
The towing vehicle to be used with the trailer must meet the following requirements:
The permitted trailer load must correspond to the permitted total weight of the trailer as a minimum. The
towing vehicle must have a sufficient number of hydraulic connections available in order to supply the
trailer's individual hydraulic circuits.
The controls of the on-board hydraulic system must be laid out so that visual contact
with the trailer can be maintained during operation.
The PTO speed must be no more than 600 rpm.
The PTO must be started up as the rpm increases.
Before the trailer is connected to the towing vehicle, its compatibility with tow
connection(s), hydraulic connections, permitted support loads, axle loads, positive
steering angle etc. must be adapted to the operating conditions and set accordingly.
Entering or remaining in the trailer is only permitted when it is stopped and the towing
vehicle is turned off.
Check the trailer after use every day for obvious damage and defects.
In the case of damage that affects safety, repair the trailer immediately.
In the event of any faults that affect safety, the trailer must be stopped immediately. The
trailer and the tractor must be secured against reactivation.

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Safety instructions
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Changes to the trailer must only be carried out following consultation and with express
permission of the manufacturer.
Use only original replacement parts.
Follow the maintenance intervals stipulated in this manual.
In addition to this manual, the operating instructions included for third-party components
must be observed.
Upon first-time start-up and when different wheel and tyre combinations are used, the
spacing between the tyres and frame is to be checked on vehicles with a steering axle,
and adjusted as necessary.
Note the permitted axle load, support load, total weight and maximum speed.
Notes on driving with the transfer trailer (ULW)
The handling characteristics of a towing vehicle are influenced by the coupled trailer.
Always adjust the vehicle speed to the local conditions.
Avoid sudden cornering when driving uphill and downhill as well as when crossing a
slope.
When driving uphill, use a low gear. Never change or disengage gears on a gradient.
Stop the towing vehicle immediately if a brake fault occurs.
Attend to faults immediately.
There is a risk of tipping when driving on inclines.
The driving style must be adapted to the terrain and ground conditions.
The operator workstation is the driver's seat of the towing vehicle.
The tractor is to be fitted with ballast weights in order to ensure steering and braking
capability (at least 20% of the vehicles empty weight on the front axle).
Carrying persons on the trailer is prohibited.
Climbing on and off safely
Careless behaviour can result in falling when climbing on and off the machine. Persons climbing
on to the machine without using the designated access points may slip, fall and suffer serious
injuries.
The safety of access points can be impaired by dirt and debris.
Always ensure that access points are clean and in working condition.
Never climb on or off the machine while it is moving.
Never jump off the machine.
Only climb on and off the machine via the access points specified in the operating
instructions.
Notes on coupling and uncoupling the ULW
There is an injury risk when coupling devices to the tractor.
When coupling, do not step between the trailer and the tractor while the tractor is
moving backwards.
Nobody must enter the area between the tractor and the trailer unless the vehicles have
been secured against rolling away with the parking brake and/or wheel chocks.
Only connect and disconnect the drive shaft when the engine is switched off.
Attach the trailer coupling to the tractor so that, when the trailer is attached, there is
sufficient space between the drive shaft and the drawbar, especially during tight turns.
Before starting to drive, release the parking brake. (Turn the crank inward.)

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Safety instructions
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Parking the ULW
Attention! Only park the trailer on the supporting foot when it is empty and prevent it
from rolling away.
Park the transfer trailer on level, solid ground. On soft ground, the supporting foot's
surface area must be increased by using a suitable aid (e.g. a wood plank).
Extend the hydraulic supporting foot. Lower the mechanical supporting stand and
secure it.
When parking the trailer, the drive shaft must be deposited correctly or secured with a
chain.
Handling the mech. supporting stand
Couple the ULW to the tractor (coupling height can be adjusted slightly via the hydr.
ULW drawbar suspension).
Take the load off the supporting foot by operating the hydr. drawbar suspension.
Remove the locking pin (by swivelling), push the supporting foot up and lock it in place.
Ensure that the pin is secured correctly.
Move the supporting foot down and lock it again. Lower the trailer again via the hydr.
drawbar suspension.
Disconnect the hydraulic and electrical lines and uncouple the vehicle.
The tractor is a weight-bearing element for single-axle and tandem trailers. Therefore, the
trailer must only be set down on the supporting foot when it is empty.

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Safety instructions
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2.1 Designated use
The machine is constructed according to the EC Machinery Directive using the latest technology and in
accordance with the recognised safety regulations.
However, during use there is a risk to life and limb for the user or third party, or risk of damage to the
machine or other property.
Danger!
The ULW must only be used as intended and when in good and safe working
condition. Operational safety of the machine is guaranteed only if it is used as
intended.
An unequally distributed load can cause damage to the vehicle, for which Fliegl Agrartechnik GmbH
shall assume no liability.
The ULW must only be used to transport grain, compound feed and pourable fertiliser.
Always use a signaller when reversing (as required by German road traffic regulations).
The machine is intended solely for agricultural use and must only be used if:
All safety equipment specified in the operating instruction is present and in the safety position
All safety instructions in the operating instructions are observed and complied with, including the
information in the chapter "Basic safety instructions" as well as the specific instructions in the
individual chapters
The operating instructions form part of the machine and must remain with the machine at all times. The
machine must only be operated following appropriate instruction and in strict compliance with these
operating instructions.
Any use of the machine not described in the operating instructions can result in serious injury or death
and may also lead to machine and property damage.
Unauthorised changes to the machine can have a negative impact on the machine properties or impair
its correct function. Unauthorised changes will therefore release the manufacturer from any resulting
liability.
Designated use also includes compliance with the operating, maintenance, cleaning and repair
instructions prescribed by the manufacturer.

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Safety instructions
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2.2 Reasonably foreseeable misuse
Any use other than the defined "designated use" or any use which exceeds this shall be defined as
misuse.
The manufacturer/supplier accepts no liability for any resulting damages.
Misuse can be dangerous.
Examples of such misuse are:
Transporting persons
Exceeding the permissible total weight
Failure to observe safety stickers on the machine and safety information in the operating
instructions
Performing troubleshooting, adjustments, cleaning, repairs and maintenance contrary to the
specifications in the operating instruction
Unauthorised changes to the machine
Attachment of additional equipment that has not been authorised or approved
Use of non-original FLIEGL replacement parts
Transportation of broken glass, scrap steel, sharp-edged goods, aggressive materials, artificial
fertilizer, materials with a PH value higher than the neutral value
Caution when reversing:
Because the area behind the transfer trailer cannot be seen, or can only be partially seen from the
operator workstation, a signaller is mandatory when reversing (as required by German road traffic
regulations).
An optional reversing camera can be installed to improve the all-round view.
Modifications and changes
Any unauthorised modifications and changes to the machine (such as welding onto bearing parts) will
void all liabilities and the manufacturer's warranty.
Additions or modifications of any kind can affect the electro-magnetic behaviour of the machine.
Therefore, do not make any changes or add anything to the machine without consulting and receiving
written agreement from the manufacturer.
Replacement and wear parts and auxiliary materials
The use of replacement and wear parts or auxiliary materials from third parties can lead to dangers. The
manufacturer accepts no liability for damage resulting from the use of these parts. Therefore, use only
original parts or parts approved by the manufacturer.