FLO-DYNAMICS TSD450 TS User manual

Flo-Dynamics®TSD450 TS™Table of Contents
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 1
TABLE OF CONTENTS
INTRODUCTION TO THE MACHINE .......................................... 2
CUSTOMER SERVICE CONTACT INFO .................................... 2
I. SAFETY INFORMATION ....................................................... 3
- Section 1.01: Important Safety Notice....................................... 3
- Section 1.02: Important Safety Instructions............................... 5
II. FEATURES & SPECIFICATIONS ......................................... 9
- Section 2.01: Features................................................................ 9
- Section 2.02: Specifications…...……………….......................... 10
- Section 2.03: Machine Overview............................................... 11
III. OPERATING INSTRUCTIONS .............................................12
IV. TROUBLESHOOTING & MAINTENANCE ......................... 15
- Section 4.01: Common Problems / Solutions …........................ 15
- Section 4.02: Maintenance Procedures .................................... 15
V. REPLACEMENT PARTS ...................................................... 16
WARRANTY ............................................................................... 18
CUSTOMER SERVICE CONTACT INFORMATION
For product information, tech support, or to order replacement parts, call:
1-800-303-5874
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.

Introduction Flo-Dynamics®TSD450 TS™
2Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
INTRODUCTION
to the TSD450 TS
Congratulations on the purchase of your Flo-Dynamics TSD450 TS automatic transmission fluid
exchanging machine!
Simply put, this machine is the cleanest, safest, easiest, fastest, most thorough, and most cost-
efficient method of fluid exchange ever devised. Suddenly, regular automatic transmission
maintenance becomes a more realistic proposition. With the TSD450 TS, you can exchange the
transmission fluid either through the transmission cooler lines OR through the vehicle's dipstick.
Transmission fluid exchanging is cleaner and easier than ever!
Transmission Fluid Exchange:
To attain the highest level of protection for internal transmission components and increase the
transmission’s life span to the maximum, it is recommended that the transmission’s lubrication
system is serviced every 15,000 miles (or according to the vehicle owner’s manual). The Flo-
Dynamics TSD450 TS exchanges virtually all of the used transmission fluid to new, without even
requiring the transmission pan to be dropped. There is no spillage, and no mess.
• The TSD450 TS can be used practically anywhere – and with almost any vehicle.
• It is compact, mobile, and self-contained.
• It operates off the 12-volt battery of the vehicle being serviced.
• It does not require a pit, lift, or ramp.
• The TSD450 TS hooks up directly to one of the vehicle’s transmission cooler lines for a
transmission fluid exchange or through the dipstick.
• The ATF fluid exchange, from setup to finish, typically takes 15 minutes or less for inline
mode, and 10 minutes or less for dipstick mode!
No wonder an ATF exchange is the most requested method of preventative automatic
transmission maintenance today.
Please take time to read through this manual to familiarize yourself with the TSD450 TS
before performing your first ATF exchange.

Flo-Dynamics®TSD450 TS™I. Safety Information
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 3
I. SAFETY INFORMATION
1.01 IMPORTANT SAFETY NOTICE
For your safety, read this manual thoroughly before operating your TSD450 TS unit.
Your TSD450 TS unit is intended for use by properly trained, skilled professional
automotive technicians. The safety messages presented below and throughout this user’s
manual are reminders to the operator to exercise care when using this unit. Before using
your TSD450 TS, always refer to and follow the safety messages and applicable service
procedures provided by the manufacturer of the vehicle being serviced.
• Read All Safety Instructions
Read, understand and follow all safety messages and instructions in this manual. Safety
messages in this section of the manual contain a signal word with a three-part message
and, in some instances, an icon.
• Signal Words
The signal word indicates the level of the hazard in a situation:
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
may result in moderate or minor injury to the operator or to bystanders.
Indicates a situation which, if not avoided, may result in damage
to the TSD450 TS or the vehicle being serviced.
• Safety Messages
Safety messages in this section contain three different type styles:
• Normal type states the hazard.
• Bold type states how to avoid the hazard.
• Italic type states the possible consequences of not avoiding the hazard.

I. Safety Information Flo-Dynamics®TSD450 TS™
4Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
• Safety Symbols
A safety symbol, when present, gives a graphical description of the potential hazard, and
how to avoid the hazard:
Risk of Fire Read Instructions Before Use
Risk of Explosion Mandatory Eye Protection
Risk of Entanglement Mandatory Protective Gloves
Dangerous Fumes Mandatory Protective Clothing
Do Not Pull or Move

Flo-Dynamics®TSD450 TS™I. Safety Information
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 5
1.02 IMPORTANT SAFETY INSTRUCTIONS
Engine exhaust contains toxic gases.
• Vent vehicle’s exhaust away from work area.
• Do not breathe exhaust.
Exhaust gases will cause injury or death.
Improper use and operation.
• Read, understand and follow all safety messages and operational procedures in this
manual before operating the Flo-Dynamics TSD450 TS.
• This equipment should be operated only by qualified personnel.
• Use this equipment only as described in this manual.
Improper use and operation of this product can result in injury.
Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and
other debris.
• Wear safety goggles and protective clothing, user and bystander.
Engine systems that fail can cause serious injury.
Risk of expelling pressurized fluids.
• Wear safety goggles and protective clothing, user and bystander.
• Verify that engine and machine are off before connecting or disconnecting cooler lines
and adapter hoses.
• Always unplug the machine from its power source when not in use.
• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst
causing fluid to be expelled.
• Tighten all connections properly. Insufficient or excessive torque can result in fluid
leakage.
• Avoid contact with automatic transmission or power steering fluid.
• Treatment methods are as follows:
Eyes: Flush eyes with plenty of water.
Skin: Wash with soap and water.

I. Safety Information Flo-Dynamics®TSD450 TS™
6Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
Inhalation: Move to uncontaminated area.
Ingestion: If large amount, get medical attention.
If any irritation persists, get medical attention.
• Dispose of used fluid according to environmental laws and regulations.
Although automatic transmission and power steering fluid pose no significant health hazards,
some individuals may experience adverse reactions upon contact. Pressurized fluid can cause
serious injury.
Risk of unexpected vehicle movement.
• Block drive wheels before starting vehicle’s engine to begin an exchange.
• Unless instructed otherwise, set parking brake and put gear selector in park.
• Do not leave a running vehicle unattended.
A moving vehicle can cause injury.
Engine has moving parts. Risk of entanglement.
• Do not place tools on fenders or other places in engine compartment.
• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as
fan blades, belts and pulleys.
Contact with moving parts can cause injury.
Risk of fire or explosion.
• Do not operate the TSD450 TS in the vicinity of open containers of flammable liquids
such as gasoline.
• Keep hoses and jumper cables away from heat sources and sharp edges.
• Do not operate equipment with damaged cords or hoses until they have been examined
by a qualified serviceman.
Fire or explosion can cause injury.
Risk of fire or explosion. Gases produced by a battery are highly explosive.
• Wear safety goggles and protective clothing, user and bystander.
• This machine is equipped to operate on 12-volt DC power only. A power source greater
than this can result in serious injury to the user as well as damage to the machine.
• Do not smoke, place metal tools on battery or allow a spark or flame in vicinity of battery.
• Clean battery terminals before hooking the machine’s battery clips to them. During
cleaning, keep airborne corrosion from eyes, nose and mouth.

Flo-Dynamics®TSD450 TS™I. Safety Information
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 7
• Be sure both battery cables are tightly connected to the battery terminals as instructed
before proceeding with a fluid exchange.
• Never remove battery cables from the battery terminals while the machine is operating.
Only use the “STOP” button located on the screen to stop an exchange.
Battery explosion can cause injury.
Battery acid is a highly corrosive sulfuric acid.
• Wear safety goggles and protective gloves, user and bystander.
• Have plenty of fresh water and soap nearby. If battery acid contacts skin, clothing, or
eyes, flush exposed area with soap and water for 10 minutes.
• While cleaning battery’s terminals, keep airborne corrosion from eyes, nose and mouth.
• Do not touch eyes while working near battery.
Battery acid can burn eyes and skin.
Risk of burns.
• Wear gloves when working near hot engine components.
• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
• The automatic transmission fluid coming from the vehicle along with some of the
machine’s components that the fluid comes into direct contact with (i.e. external: hoses
and quick-disconnect fittings; internal: hoses and all fittings) may reach temperatures
uncomfortable to the touch. Exercise caution in avoiding contact with these items.
Hot components can cause injury or discomfort.
Ratchet mechanisms and tools may slip or break if dirty. Mismatched or partially worn parts can
cause ratchet or any tool to slip or break.
• Frequently inspect and clean any tools used, and lubricate all non-sealed ratchet
mechanisms with light oil.
• Do not replace worn parts individually. If adapter hose fittings become worn, refer to the
“Replacement Parts” section to order new hoses.
• The use of any other accessories not specified in this manual may create a hazard.
Tools that slip or break can cause injury.

I. Safety Information Flo-Dynamics®TSD450 TS™
8Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
Risk of injury.
• This equipment should be operated by qualified personnel only.
• Use this equipment only as described in this manual.
• Always unplug the machine from its power source when not in use.
• Loop the power cord loosely in its proper location when machine is not in use.
• Do not operate equipment with a damaged battery cables or hoses, or if the equipment
has been dropped or damaged, until it has been examined by a qualified service
representative.
• Care should be taken to arrange the battery cables and service hoses so that they will
not be tripped over or pulled.
• Never pull on the power cables or service hoses to transport the TSD450 TS. Damage
may occur to these components, or machine may tip over.
• Keep area of operation clear of unnecessary tools and equipment. Utilize recessed tool
storage areas on the top of the machine.
• Never leave the machine running unattended.
• The TSD450 TS is not designed for any other purpose than the exchanging of automatic
transmission and/or power steering fluid.
Operation of your TSD450 TS unit by anyone other than qualified personnel may result in injury.
Risk of equipment damage.
• Flushing high mileage cars that have not been previously serviced can cause operating
problems in the transmission.
• Connect battery cables to a 12-volt power source only (i.e. vehicle’s battery).
• Servicing, transporting, or storing this machine in an attitude other than the normal
operating position can result in fluid spillage and/or component damage.
• Use only the manufacturer’s recommended attachments.
• The Flo-Dynamics TSD450 TS is fully interactive. Refer to the screen at all times.
• Never pull on the power cables or service hoses to transport the TSD450 TS. Damage
may occur to these components, or machine may tip over.
• Periodically clean the machine by wiping down with a clean, soft, dry cloth.
Improper operation of equipment may result in damage to machine or components.
SAVE AND FOLLOW THESE INSTRUCTIONS!

Flo-Dynamics®TSD450 TS™II. Features & Specifications
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 9
II. SYSTEM FEATURES & SPECIFICATIONS
2.01 FEATURES
•Easy to use
•Fully Interactive Color Touchscreen
•Selectable units of Quarts or Liters
•Voltage display
•Filter change mode
•Fill mode
•Power loss memory
•Bluetooth capabilities and phone app (if applicable)
•Records services
•Built in adapter charts
•Transfer service history
•Program, monitor and receive notifications on smart phone
•Cooler line and dipstick exchange modes
•Select any quantity from 1-20 quarts
•Power interruption memory
•Drains vehicle’s transmission for filter change
•24-quart new and waste fluid tanks
•Pause button
•Fully automatic operation
•Large 1.75 gallon-per-minute pump performs faster exchanges
•Proven, accurate fluid measurement (+/-3%)
•Individual add and remove fluid buttons

II. Features & Specifications Flo-Dynamics®TSD450 TS™
10 Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
2.02 DIMENSIONS & TECHNICAL SPECIFICATIONS
DIMENSIONS:
39" Tall
24 3/4" Wide
25" Deep
Service Hoses:
10’ outside of machine
Wheels:
5” locking casters (front)
5” casters (back)
Weight:
95 lbs
TECHNICAL SPECIFICATIONS:
Power:
12-Volt DC from vehicle battery
Screen:
6.25” x 3.5” Fully Interactive Color Touchscreen
Fuse:
15 Amp
Fluid Sensors:
Accurate sensor technology
Filters:
22-micron absolute fluid filters
Operating Temperature:
65º to 150ºF (15º to 65ºC)

Flo-Dynamics®TSD450 TS™II. Features & Specifications
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 11
2.03 MACHINE OVERVIEW

III. Operating Procedures Flo-Dynamics®TSD450 TS™
12 Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
III. OPERATING INSTRUCTIONS
Turn vehicle’s A/C system OFF before starting an exchange.
New transmission fluid MUST be 65°F or above for optimal performance.

Flo-Dynamics®TSD450 TS™ III. Operating Procedures
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 13

III. Operating Procedures Flo-Dynamics®TSD450 TS™
14 Printed in the U.S.A. for Flo-Dynamics ® Operations Manual

Flo-Dynamics®TSD450 TS™V. Troubleshooting & Maintenance
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 15
IV. TROUBLESHOOTING & MAINTENANCE
4.01 COMMON PROBLEMS / SOLUTIONS
Problem: “Power Failure” screen displays
Solution 1: Check battery connection. Make sure there are no loose connections, and the
machine’s battery clips are not reversed. Remove all corrosion from the battery
terminals. Make sure vehicle’s A/C system is turned off.
Solution 2: The vehicle’s battery is not putting out enough voltage to run the machine.
Connect the machine to a better 12V power source.
Stand-alone shelf batteries will not work.
4.02 MAINTENANCE PROCEDURES
• Replace Canister Filters (Part#: 940796A) when machine prompts you to do so:
Use a standard filter band clamp tool to unscrew old filters, and replace them with new filters.
Make sure new filters are on tight.
• Clean Waste Fluid Screen (Located in bottom of recessed hose tray area)
This helps eliminate surface tension caused by debris and contamination from the air.
Using a sharp pick, remove screen. Clean using degreaser and brush, and blow out with air
compressor.
• Periodically Wipe Down Exterior using a soft, damp cloth.

V. Replacement Parts Flo-Dynamics®TSD450 TS™
16 Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
V. REPLACEMENT PARTS

Flo-Dynamics®TSD450 TS™V. Replacement Parts
Operations Manual Printed in the U.S.A. for Flo-Dynamics ® 17
ITEM NO.
PART NO.
DESCRIPTION
QTY.
1
940125
MALE CONNECTOR 1/2 NPT 1/2 JIC
2
2
940307
6GA BATTERY CABLES 16 FT
1
3
940468
MANIFOLD W/R PUMP NO PRO PORT
1
4
940474
FLUID LEVEL SENSOR SHORT
2
5
940667
MAGNET THRU-HOLE CUP
1
6
940785
SERVICE HOSE (BLACK)
1
7
940786
SERVICE HOSE (RED)
1
8
941202
NEW FLUID TANK
1
9
941203
USED FLUID TANK
1
10
941205
CONSOLE-BLACK
1
11
941225
TUBE ALUMINUM 5/8 x 23.81
2
12
941226
ELBOW PLASTIC FEM 1/2 NPT x 5/8 TU
2
13
941617W
MOTOR CONTROL BOX
1
14
941655W
COOLING FAN ONLY
1
15
941716W
"Y" MANIFOLD FOR DIPSTICK SERVICE
1
16
941726W
WIRE HARNESS ONLY
1
17
941728
SERVICE HOSE (GREY) TSD SERIES UNITS
1
18
942113
TANK CAP
1
19
40200380
OVERLAY-CONTROL PANEL TSD450 TOUCHSCREEN
1
20
40200913
OVERLAY SERVICE PANEL - GENERIC
1
21
40200982
TOUCHSCREEN CONTROL BOARD (NO BLUETOOTH)
1
40200318
TOUCHSCREEN CONTROL BOARD (BLUETOOTH ENABLED)
1
22
40300238
CONTROL PANEL
1
23
G940758
SERVICE PANEL
1
24
H940772
HOSE TRAY
1
25
P941234
TANK BRACKET - BLACK
1
26
P941616
COOLING FAN COVER BLACK
2
27
P941725
SHORT SHEPHERD HOOK ASSEMBLY
1
28
R940750
CHASSIS-BLACK
1
29
R940752
ATF TOP-BLACK
1
30
R942118
CASTER 4" W/BRAKE
2
31
R942129
SCREEN BASKET
1
32
R942137
CASTER 4" SWIVEL
2

VI. Replacement Parts Flo-Dynamics®TSD450 TS™
18 Printed in the U.S.A. for Flo-Dynamics ® Operations Manual
LIMITED ONE (1) YEAR WARRANTY
Flo-Dynamics TSD450 TS
Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service,
the Equipment (except as otherwise provided herein) shall be free from defects in material and
workmanship for one year from the date of original invoice. External hoses, remote control
modules, adapters and all other attachments, supplies and consumables (except as otherwise
provided herein) are warranted for 90 calendar days from the date of original invoice. Filter
elements are not warranted. Printed circuit boards purchased from, but not installed by Seller are
not warranted.
SELLER’S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE
REPAIR OR, AT SELLER’S OPTION, REPLACEMENT OF EQUIPMENT OR PARTS WHICH
TO SELLER’S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE
NECESSARY, IN SELLER’S JUDGEMENT, TO RETURN THE EQUIPMENT TO GOOD
OPERATING CONDITION. NO OTHER WARRANTIES EXPRESS OR IMPLIED OR
STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY AND
ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED.
This warranty does not cover (and separate charges for parts, labor and related expenses shall
apply to) any damage to, malfunctioning, inoperability or improper operation of the Equipment
caused by, resulting from or attributable to (A) abuse, misuse or tampering; (B) alteration,
modification or adjustment of the Equipment by anyone other than Seller’s authorized
representatives; (D) improper or negligent use, application, operation, care, cleaning, storage or
handling; (E) fire, water, wind, lightning or other natural causes; (F) adverse environmental
conditions, including, without limitation, excessive heat, moisture, corrosive elements, or dust or
other air contaminants, radio frequency interference, electric power failure, power line voltages
beyond those specified for the equipment, unusual physical, electrical or electromagnetic stress,
and/or any other condition outside of Seller’s environmental specifications; (G) use of the
Equipment in combination or connection with other equipment, attachments, supplies or
consumables not manufactured or supplied by Seller; or (H) failure to comply with any applicable
federal, state or local regulation.
Repairs or replacements qualifying under this Warranty will be performed on regular business
days during Seller’s normal working hours within a reasonable time following Purchaser’s
request. All requests for Warranty service must be made during the stated Warranty period.
This warranty is non-transferable.