FLO-DYNAMICS Test-Quick LPLT-100 User manual

40201526
Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com
LPLT-100
EV Battery Pack Leak Tester
Operations Manual

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com
TABLE OF CONTENTS
INTRODUCTION ............................................................................ 2
CUSTOMER SERVICE CONTACT INFO ...................................... 2
SAFETY INFORMATION ............................................................... 3
SPECIFICATIONS & FEATURES ................................................. 9
MACHINE OVERVIEW ................................................................ 10
OPERATING INSTRUCTIONS .................................................... 11
MAINTENANCE ........................................................................... 11
REPLACEMENT PARTS ............................................................. 12
WARRANTY INFORMATION ...................................................... 14

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 2
INTRODUCTION
Congratulations on the purchase of your Test-Quick LPLT-100 by Flo-Dynamics.
This EV Battery Pack Leak Tester is the most affordable and simple to use low-
pressure leak tester on the market. It is the only low-pressure leak tester that is
guaranteed to be 100% free of vapor or smoke leak detection dye.
Leak test EV battery packs’ contamination, using filtered and moisture-free air to
ensure a correct seal after performing service. The LPLT-100 allows for a
technician to connect, test, and provide an accurate leak flow rate on the flow
meter. Simply switch the control knob to Decay/Off to perform pressure decay
testing.
Please take time to read through this manual to familiarize yourself with the
machine before performing your first EV battery pack leak test.
CUSTOMER SERVICE CONTACT INFORMATION
For product information and tech support please call: 800-303-5874
or visit: www.flodynamics.com

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 3
IMPORTANT SAFETY NOTICE
For your safety, read this manual thoroughly before operating this machine. This machine
is intended for use by properly trained, skilled professional automotive technicians. The
safety messages presented below and throughout this user’s manual are reminders to the
operator to exercise care when using this unit. Before using this machine, always refer to
and follow the safety messages and applicable service procedures provided by the
manufacturer of the vehicle being serviced.
• Read All Safety Instructions
Read, understand, and follow all safety messages and instructions in this manual. Safety
messages in this section of the manual contain a signal word with a three-part message
and, in some instances, an icon.
• Signal Words
The signal word indicates the level of the hazard in a situation:
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situation which, if not avoided,
may result in moderate or minor injury to the operator or to bystanders.
Indicates a situation which, if not avoided, may result in damage
to the machine, or the vehicle being serviced.
• Safety Messages
Safety messages in this section contain three different type styles:
• Normal type states the hazard.
• Bold type states how to avoid the hazard.
• Italic type states the possible consequences of not avoiding the hazard.

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 4
• Safety Symbols
A safety symbol, when present, gives a graphical description of the potential hazard,
and how to avoid the hazard:
Risk of Fire Read Instructions Before Use
Risk of Explosion Mandatory Eye Protection
Risk of Entanglement Mandatory Protective Gloves
Dangerous Fumes Mandatory Protective Clothing
Do Not Pull or Move Risk of Burns

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 5
IMPORTANT SAFETY INSTRUCTIONS
Engine exhaust contains toxic gases.
• Vent vehicle’s exhaust away from work area.
• Do not breathe exhaust.
Exhaust gases will cause injury or death.
Improper use and operation.
• Read, understand and follow all safety messages and operational procedures in this
manual before operating this machine.
• This equipment should be operated only by qualified personnel.
• Use this equipment only as described in this manual.
Improper use and operation of this product can result in injury.
Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and
other flying particles.
• Wear safety goggles and protective clothing, user and bystander. Everyday eyeglasses
only have impact resistant lenses; they are NOT safety glasses.
• Do not position head directly over or in front of carburetor or throttle body. Engine
backfire can occur when air cleaner is out of normal position.
• Make sure gauge reads zero before connecting or disconnecting hose connections to
adapters.
• Make sure cooling system pressure has been relieved before connecting or
disconnecting hose connections and adapters.
• Keep a dry chemical (Class B) fire extinguisher rated for gasoline, chemical & electric
fires in the work area.
Fire, explosion, or flying particles may cause serious injury.
Risk of expelling pressurized fluids.
• Wear safety goggles and protective clothing, user, and bystander.

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 6
• Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust
gases and other debris.
• Always unplug the machine from its power source when not in use.
• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst
causing fluid to be expelled.
• Avoid contact with engine coolant.
• Treatment methods are as follows:
Eyes: Flush eyes with plenty of water.
Skin: Wash with soap and water.
Inhalation: Move to uncontaminated area.
Ingestion: If large amount, get medical attention.
If any irritation persists, get medical attention.
• Dispose of used fluid according to environmental laws and regulations.
Fuel, oil vapors, hot steam, hot toxic exhaust gases, pressurized fluid, and other debris can cause
serious injury.
Risk of unexpected vehicle movement.
• Block drive wheels before starting vehicle’s engine to begin an exchange.
• Unless instructed otherwise, set parking brake and put gear selector in park.
• Do not leave a running vehicle unattended.
• If vehicle has an automatic parking brake release, disconnect release mechanism for
testing and reconnect when testing is completed.
A moving vehicle can cause injury.
Risk of entanglement. Engine has moving parts.
• Do not place tools on fenders or other places in engine compartment.
• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as
fan blades, belts, pulleys, hood and doors.
• Barriers are recommended to help identify danger zones in test area.
• Prevent personnel from walking through immediate test area.
Contact with moving parts can cause injury.
Risk of fire or explosion.
• Do not operate in the vicinity of open containers of flammable liquids such as gasoline.
• Keep hoses and jumper cables away from heat sources and sharp edges.
• Do not operate equipment with damaged cords or hoses until they have been examined
by a qualified serviceman.
Fire or explosion can cause injury.

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 7
Risk of fire or explosion. Gases produced by a battery are highly explosive.
• Wear safety goggles and protective clothing, user and bystander.
• Do not smoke, place metal tools on battery or allow a spark or flame in vicinity of battery.
Battery explosion can cause injury.
Risk of burns.
• Wear gloves when handling hot engine components.
• Do not remove radiator cap unless engine is cold.
• Pressurized engine coolant may be hot.
• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
Hot fluid and engine parts may cause injury.
Battery acid is a highly corrosive sulfuric acid.
• Wear safety goggles and protective gloves, user and bystander.
• Have plenty of fresh water and soap nearby. If battery acid contacts skin, clothing, or
eyes, flush exposed area with soap and water for 10 minutes.
• Do not touch eyes while working near battery.
Battery acid can burn eyes and skin.
Risk of burns.
• Wear gloves when working near hot engine components.
• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
• The fluid coming from the vehicle along with some of the machine’s components that the
fluid comes into direct contact with (i.e. hoses and fittings) may reach temperatures
uncomfortable to the touch. Exercise caution in avoiding contact with these items.
Hot components can cause injury or discomfort.

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 8
Risk of injury.
• This equipment should be operated by qualified personnel only.
• Use this equipment only as described in this manual.
• Always disconnect the machine from air source when not in use.
• Loop the pressure hose loosely in its proper location when machine is not in use.
• Do not operate equipment with a damaged hose, or if the equipment has been dropped or
damaged, until it has been examined by a qualified service representative.
• Care should be taken to arrange the service hoses so that they will not be tripped over or
pulled.
• Never pull on the service hoses to transport the machine. Damage may occur to these
components, or machine may tip over.
• Keep area of operation clear of unnecessary tools and equipment. Utilize recessed tool
storage areas on the top of the machine.
• Never leave the machine running unattended.
• This machine is not designed for any other purpose than the servicing of automotive
cooling systems.
Operation of this machine by anyone other than qualified personnel may result in injury.
Misdiagnosis may lead to incorrect or improper repair and/or adjustment.
• Do not rely on erratic, questionable, or obviously erroneous test information or results. If
test information or results are erratic, questionable, or obviously erroneous, make sure
that all connections and data entry information are correct and that the test procedure was
performed correctly. If test information or results are still suspicious, do not use them for
diagnosis.
Improper repair and/or adjustment may cause vehicle or equipment damage or unsafe operation.
Risk of equipment damage.
• Servicing, transporting, or storing this machine in an attitude other than the normal
operating position can result in fluid spillage and/or component damage.
• Never pull on the service hoses to transport the unit. Damage may occur to these
components, or machine may tip over. Always use the handle to move.
• Periodically clean the machine by wiping down with a clean, soft, dry cloth.
Improper operation of equipment may result in damage to machine or components.
SAVE AND FOLLOW THESE INSTRUCTIONS!

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 9
SPECIFICATIONS
Dimensions: 10.75” H x 7” W x 10” D
Weight: 9.5 lbs.
Power: 75-175 psi shop air
FEATURES
✔Uses shop air only (75 -175 psi)
✔Supply pressure 14” WC +/- 1”
✔Tests with only 100% filtered and moisture free air
✔Engineered with Ford Engineering to comply with EV Battery Pack testing procedures
✔Flow meter and Gauge provides two testing modes – leak flow rate or pressure decay
✔Test supply line 120”, 3,048 mm
✔Hand-held and lightweight
✔Limited one year warranty
✔Ford Approved

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 10
MACHINE OVERVIEW

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 11
OPERATING INSTRUCTIONS
1. Connect Tester to shop air (between 75-175 psi).
2. Turn control knob to TEST.
3. Connect pressure supply hose to system being tested.
4. Once flow meter ball stops descending, leak size will be indicated.
5. For pressure decay, turn control knob to DECAY/OFF and view gauge.
Note, moisture will occasionally be present from the moisture separator’s drain
located on the bottom of the tester. This is a normal function.
MAINTENANCE
To keep your machine working properly:
• Ensure only non-contaminated clean dry compressed air is used.
• Avoid spilling fluid on the unit.

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 12
REPLACEMENT PARTS

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 13
ITEM NO.
PART NO.
DESCRIPTION
QTY.
100
40201527
CABLE TIE LPLT-100
1
101
941335
AIR NIPPLE 1/4NPT H2C
1
102
941512
HOSE-TYGON YELLOW PER FOOT
0.25
103
941532
TYGON-1,4ID YELLOW PER FOOT
1.25
104
10500036
SCREW, #8-32 x 5/8 20IP TAPTOTE BLK PHOS
25
105
40200338
5/16 TUBE X 1/4 NPT ELBOW W169PLPE-5-4
4
106
40200339
1/4 BRASS BULKHEAD FTTG
2
107
40200541
SCREW -10-32 X 3/8 FLAT HD PHIL MACH
2
108
40200594
1/4 X 7/8 NIPPLE - G TEC
1
109
40201467
2 WAY BRASS VALVE - LPLT-100
1
110
40201468
FLOWMETER - LPLT-100
1
111
40201469
PRESSURE GAUGE - LPLT-100
1
112
40201470
REGULATOR - LPLT-100
1
113
40201471
FILTER - LPLT-100
1
114
40201483
SUPPLY NOZZLE - LPLT100
1
115
40201486
RUBBER FOOT - LPLT100
4
116
40201500
HOSE-LEAK TEST SERVICE
6
117
40201508
FITTING - 5/32" TUBE ID BARB x 1/4 NPSM MALE - PLASTIC
1
118
40201509
WASHER - 9/16" SCREW SIZE, NAS1515-H9H - NYLON
1
119
40201513
FITTING - ELBOW 1/4" HOSE BARB X 1/4 NPT MALE
1
120
40201514
FITTING - TEE 1/4" X 1/4" X 1/4" HOSE BARB PLASTIC
1
121
40201515
FITTING - 1/4" ID BARB X 1/4" NPT MALE
2
122
40201516
HEX NUT - M5-0.8 GR 8
2
123
40201517
WASHER - FLAT M5 X 10MM OD
2
124
40201518
HANDLE - LPLT100
1
125
40201519
OVERLAY - CONTROL PANEL LPLT100
1
126
40201520
OVERLAY - INSTRUCTION LABEL LPLT100
1
127
40300467
GAGE FACE FOR LPLT-100
1
128
40300468
OUTER CABINET FOR LPLT-100
1
129
40300469
FLOW METER BRACKET FOR LPLT-100
1
130
40300470
AIR PRESSURE GAUGE BRACKET FOR LPLT-100
1
131
40300471
DRYER BRACKER FOR LPLT-100
1
132
40300472
DRYER BRACKET CLAMP FOR LPLT-100
1
133
R940557
TUBE 5/16 POLY PER FOOT
0.67
134
R940528
WASHER - NO 10 FLAT STEEL
1

Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com 14
LIMITED ONE (1) YEAR WARRANTY
Test-Quick LPLT-100 by Flo-Dynamics
Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service,
the Equipment (except as otherwise provided herein) shall be free from defects in material and
workmanship for one year from the date of original invoice. External hoses, remote control
modules, adapters, and all other attachments, supplies and consumables (except as otherwise
provided herein) are warranted for 90 calendar days from the date of original invoice. Filter
elements are not warranted. Printed circuit boards purchased from, but not installed by Seller are
not warranted.
SELLER’S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE
REPAIR OR, AT SELLER’S OPTION, REPLACEMENT OF EQUIPMENT OR PARTS WHICH
TO SELLER’S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE
NECESSARY, IN SELLER’S JUDGEMENT, TO RETURN THE EQUIPMENT TO GOOD
OPERATING CONDITION. NO OTHER WARRANTIES EXPRESS OR IMPLIED OR
STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY AND
ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED.
This warranty does not cover (and separate charges for parts, labor and related expenses shall
apply to) any damage to, malfunctioning, inoperability or improper operation of the Equipment
caused by, resulting from or attributable to (A) abuse, misuse or tampering; (B) alteration,
modification or adjustment of the Equipment by anyone other than Seller’s authorized
representatives; (D) improper or negligent use, application, operation, care, cleaning, storage or
handling; (E) fire, water, wind, lightning or other natural causes; (F) adverse environmental
conditions, including, without limitation, excessive heat, moisture, corrosive elements, or dust or
other air contaminants, radio frequency interference, electric power failure, power line voltages
beyond those specified for the equipment, unusual physical, electrical or electromagnetic stress,
and/or any other condition outside of Seller’s environmental specifications; (G) use of the
Equipment in combination or connection with other equipment, attachments, supplies or
consumables not manufactured or supplied by Seller; or (H) failure to comply with any applicable
federal, state or local regulation.
Repairs or replacements qualifying under this Warranty will be performed on regular business
days during Seller’s normal working hours within a reasonable time following Purchaser’s
request. All requests for Warranty service must be made during the stated Warranty period.
This warranty is non-transferable.