NAF ProCap Capping Valve User Instruction –FCD NFENIM4155-00-A4 11/18
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CONTENTS
1General Information.................................................................................................................................. 3
1.1 Scope of manual......................................................................................................................................... 3
1.2 Valve design................................................................................................................................................. 4
2Safety Information ..................................................................................................................................... 5
2.1 Intended use ................................................................................................................................................ 5
3Receiving inspection ................................................................................................................................ 6
4Lifting and handling................................................................................................................................... 6
5Installation .................................................................................................................................................. 9
5.1 Mounting of the ProCap on the digester ............................................................................................... 9
5.2 Option: Pressure Safety Switch Unit........................................................................................................ 10
5.2.1 Pressure Safety Switch Unit design and specifications....................................................................... 10
5.2.2 Mounting of the Pressure Safety Switch Unit to the valve ................................................................. 11
5.2.3 Connecting the pressure switches to the Pressure Safety Switch Unit ............................................ 11
5.2.4 Connecting the pressure switches to the Local Control Box ............................................................ 12
5.2.5 Flushing of the Pressure Safety Switch Unit ........................................................................................... 13
5.3 Option: Local Control Box........................................................................................................................ 14
5.3.1 Local Control Box design and specifications....................................................................................... 15
5.3.2 Function modes ......................................................................................................................................... 16
5.3.3 Electric wiring.............................................................................................................................................. 17
5.4 Option: Pneumatic cabinet .................................................................................................................... 23
5.4.1 Pneumatic Cabinet design and specifications................................................................................... 23
5.4.2 Installation of the Pneumatic Cabinet ................................................................................................. 24
5.5 Option: Water Mirror ................................................................................................................................. 25
5.6 Option: Flushing system ............................................................................................................................ 26
5.6.1 Flushing System design and specifications........................................................................................... 26
5.6.2 Extra flushinh sequence............................................................................................................................ 27
6Operation ................................................................................................................................................. 29
6.1 Operating sequence ................................................................................................................................ 29
7Bill of Material and recommended spare part kits ............................................................................. 31
8Ordering of spare parts........................................................................................................................... 34
9Maintenance............................................................................................................................................ 34
9.1 Disassembling the valve for replacement of the clamp ring seals and the seat seal ................ 35
9.2 Disassembling the valve for inspection and replacement of the ball sector, seat and stem
packing ................................................................................................................................................................. 36
9.3 Re-assembly of the NAF ProCap ............................................................................................................ 52
10 Returns and Disposal ............................................................................................................................... 71
10.1 Returns ......................................................................................................................................................... 71
10.1 Disposal and Recycling ............................................................................................................................ 71