Flowserve Logix 3200IQ Service manual

Experience In Motion
TECHNICAL BULLETIN
Logix 3200IQ Digital Positioner
FCD LGENTB0058-03 – 01/11

3
Logix 3200IQ Digital Positioner FCD LGENTB0058-03 – 01/11
flowserve.com
The Flowserve®Logix™ 3200IQ high-performance digital HART®
positioners utilize state-of-the-art piezo technology to provide
superior performance and reliability. This is accomplished through
the use of a powerful 32-bit microprocessor and a proprietary two-
stage electronic relay. Among the Logix 3200IQ’s more attractive
features are the on-board QUICK-CAL™ button, DIP switches,
Jog buttons, and variable gain selector. These features allow the
user to complete setup and calibration of either diaphragm- or
piston-operated valves in a couple of minutes, without the need of
additional handheld devices or software.
The Logix 3200IQ offers valve status updates at a glance using
the highly visible LEDs. Users can easily determine if a valve or
actuator is functioning properly, and quickly diagnose any problems
using the 36 smart LED blink codes. This means that maintenance
personnel can provide a visual check of the valve status without
having to remove the cover or connect a HART hand-held device or
maintenance PC/laptop.
Data transfer with SoftTools™ software is substantially faster
than other current HART-compatible systems, resulting in a
dramatic speed increase in configuration and diagnostic signature
acquisition. The Logix 3200IQ communicates using the latest HART
communications protocol, which provides additional capabilities
(including burst mode) over previous versions of HART.
Superior Performance and Reliability
Introducing the Flowserve Logix™ 3200IQ Digital Positioner
All Blink
Codes Listed
Large QUICK-CAL
Button
Jog
Buttons
DIP Switches for
Fast and Easy Setup
Gain Selector
Switch
No Exposed
Electronics
Inside the Logix 3200MD
Figure 1 – Logix 3200MD Controls

Logix 3200IQ Digital Positioner FCD LGENTB0059-03 – 01/11
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Table 1
Features Advantages
Easy commissioning
Commissioning is performed by simply setting a few switches and pressing the QUICK-CAL button. The Direct User
Interface allows local access to positioner control without requiring multi-level menus, a handheld communicator
or laptop computer.
Local status LEDs LEDs, visible from a distance, indicate positioner’s current status without removing the cover.
Internal diagnostic codes LEDs provide instant information relating to internal diagnostic codes. These codes indicate to the user positioner
status and alarms without the need for a handheld communicator or laptop computer.
Fast and simple configura-
tion
With its unique Direct User Interface, the Logix 3200IQ positioner provides fast and easy configuration. Local
configuration switches allow the user to set all basic parameters for positioner operation, such as output charac-
teristic (equal percent, linear or custom), air action, signal direction, gain, tuning, etc.
Jog calibrate The jog calibrate function allows the user to easily and quickly calibrate the positioner on all actuators without
physical stroke stops. These buttons also allow the user to exercise local (manual) control of the valve.
Auto Tune
A simple press of a button starts the self-calibration and auto tune process, speeding up the commissioning
procedure and ensuring consistency between one valve and the next (regardless of who performs the procedure).
Additionally, a gain selector allows the user to modify the calculated Auto Tune result.
HART communication Using industry standard HART protocol, the Logix 3200IQ positioner can use existing handheld communicators
and supply extensive information to maintenance database software packages.
Low air consumption State-of-the-art piezo technology combined with inner-loop feedback produces high-performance control with
minimal air consumption.
21-point characterization With SoftTools software or a handheld communicator, a custom 21-point characterization curve can be generated
that can be used to change the response of the positioner to meet the process requirements.
Two-stage control design Positioner uses two-stage control to provide faster response and tighter control.
High-friction algorithm Improves control of high-friction ball and globe valves by eliminating overshoot and hunting.
Configuration lockout Local configuration lockout switch permits users to perform automatic quick-calibration procedures without
modifying existing configuration and tuning settings.
NAMUR and VDI/VDE
mounting kits
NAMUR and VDI/VDE mounting interfaces provides direct standardized mounting to various linear or rotary actua-
tors. Brackets are available for non-NAMUR actuators.
Compact and lightweight The positioner’s compact design allows it to be installed on smaller actuators.
4-20 mA feedback option Modular design allows reliable position feedback without the need for isolators.
Features and Advantages

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Logix 3200IQ Digital Positioner FCD LGENTB0058-03 – 01/11
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Table 2
Electrical Specifications
Power supply Two-wire, 4-20 mA input
Compliance voltage 10 VDC @ 20 mA
Effective resistance 500 Ω @ 20 mA
Communications HART Protocol
Minimum required
start-up current 3.6 mA
Minimum operating current 3.6 mA
Table 3
SoftTools Requirements
Computer
A computer using a Pentium, higher,
or compatible processor and running
Windows 95, 98, NT, 2000, or XP
Drive CD-ROM drive
Memory 32MB RAM minimum
(64MB RAM recommended)
Hard Drive Approximately 30MB disk space for
installation
Ports
1 minimum available with 8 maximum
possible. (Can also communicate via
PCMCIA and USB connections)
Modem HART Compatible RS-232 / PCMCIA /
USB Modem
Table 4
Physical Specifications
Operating
temperature range
Standard: -4°F to 176°F (-20°C to
80°C)
Low: -40°F to 176°F (-40°C to 80°C)
Housing Cast, powder-painted aluminum
or stainless steel
Weight Aluminum: 8.5 lb. (3.9 kg)
Stainless steel: 20.5 lb. (9.3 kg)
Table 5
Performance Specifications
Response level ≤0.1% full scale
Deadband ≤0.1% full scale
Resolution ≤0.1% full scale
Linearity ±0.5% full scale
Repeatability ≤0.25% full scale
Hysteresis ≤0.5% full scale
Air consumption at 60 psig
(4 barg)
≤0.35 SCFM
(0.5 Nm3/hr)
Max./min. air supply 150 psig/30 psig (10.3 barg/2 barg)
Table 6
Hazardous Area Certifications
FM/CSA
Intrinsically Safe Explosion Proof
Class I, Div 1, Groups A, B, C, D
Class II, Div 1, Groups E, F, G
(See Figure 1 for installation requirements.)
Class I, Div 1,
Groups B, C, D
Class II, Div 1,
Groups E, F, G
NEMA /Type 4x
ATEX (CENELEC)
Intrinsically Safe
II 1G EEx ia IIC T4, T5
T4 Ta = -40°C to 80°C
T5 Ta = -40°C to 35°C
IP-65
Flameproof
II 2 GD EEx d IIB + H2
T5, Ta = -40°C to 80°C
IP-65
Compliant
IECEx
Flameproof
Ex d IIB + H2
T5 Ta = -20°C to 55°C
IP-65
Specifications

Logix 3200IQ Digital Positioner FCD LGENTB0059-03 – 01/11
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NOTE: SoftTools can be downloaded from www.flowserve.com
Flowserve’s SoftTools™Suite software helps manage field devices
by combining the features of field network hardware and the
HART communications protocol, with the performance of Logix
3200IQ digital positioners. SoftTools Suite is a complete software
package, featuring device status, configuration and calibration
screens. Additionally, the user can access customized reports for
all configuration, calibration and event data. SoftTools software
opens the ‘window’ to the device and allows immediate views with
live feedback on all active device sensors including valve stem
position, control signal, and other important process metrics.
Multiple instances of the software can be run simultaneously,
addressing unique positioners. Up to 33 field devices can be viewed
simultaneously, allowing the control professional to study cause and
effect scenarios.
SoftTools software enables communication between the software
suite of tools and field device networks using the HART protocol and
provides access to the diagnostic information from field devices.
Using the MTL or ELCON brand HART multiplexer, users can access
more than 63,000 Logix HART positioners from a single workstation.
Additionally, the software includes an active database to capture
configuration, calibration history and event logging for each digital
positioner addressed through the software.
Users can now obtain a new level of detailed diagnostic information
with SoftTools software. Diagnostic tests and functions (formally
available only in strap-on diagnostic testers) are now part of the
functionality. The software retains the traditional signature and
logging features made popular in previous Flowserve software and
adds scheduled polling for device alarms, critical diagnostic tests for
friction, and performance analysis of positioners.
Configurator
Logix 3200IQ configurations can be saved securely in a database
file. By uploading a positioner configuration, the information is
automatically saved and written to disk on the workstation. SoftTools
software allows the user to selectively query the database to isolate
or identify specific configurations. The user can sort by any number
of parameters including tag number, valve size or type, trim type,
flow direction, and liquid or gas application. SoftTools software also
allows the user to easily upload a configuration from the positioner.
This means that a new replacement positioner can be identically
configured with the simple click of a mouse once the correct
configuration has been identified.
The configurator enables users to edit individual configurations,
export to word processors and spreadsheets and import from
other files. It also allows the user to format and print a positioner
configuration report.
21-point Characterization Curve
With SoftTools software, the user can adjust a 21-point
characterization curve to change the response of the positioner in
order to meet the process requirements. The output of each control
point is independent, allowing the user to create a custom curve
with very high resolution. This customized curve can be saved in the
memory of the Logix 3200IQ, and either activated or overridden with
a simple on-board selector switch.
Tuning
Unlike other positioners that offer only one gain setting, the Logix
3200IQ positioner provides dual-gain tuning. This allows the
positioner to make large step changes with minimal overshoot, while
achieving the resolution to respond to very small step changes.
The Logix 3200IQ positioner not only provides several preset
gain settings, it also allows the user to develop custom settings
for a wide range of actuator sizes and types. Tuning sets can be
configured, or selected with the HART 275/375 handheld, SoftTools,
or directly from the user interface on the positioner.
By setting the Auto Tune on/off DIP switch, the tuning mode can be
changed from manual to auto. The Auto Tune procedure cycles the
actuator to produce a measured response and selects those gain
values that provide appropriate actuator performance. The Auto
Tune function includes a gain modifier selector that can be used to
increase or decrease the calculated gain in order to achieve optimal
performance.
SoftTools Interface
Introduction to SoftTools Software

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Logix 3200IQ Digital Positioner FCD LGENTB0058-03 – 01/11
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Signatures
The Logix 3200IQ positioner is designed to assure that data is easily
gathered, stored and compared to historical valve data so the user
can determine the performance of critical valves.
With SoftTools software a user-defined signature ramp (Figure 2) or
step response test can be generated with a Logix 3200IQ positioner.
Signatures can be saved and cataloged (and later retrieved) for
comparison (Figure 3) with a more recent signature.
SoftTools software allows a user to easily overlay valve signatures
and compare current performance with past performance over
a particular time period. This allows the user to determine if
degradation has occurred over time on critical valves. It also allows
the user to compare historical data and determine if a valve needs
to be pulled for maintenance. User-defined steps (large or small)
can be tested and stored—large steps for speed and small steps for
resolution and precision. Internal sensors allow the user to test the
response and health of the valve at any time.
Positioner Performance
Static performance and accuracy measures such as hysteresis,
deadband, linearity, and repeatability can be obtained with the Logix
3200IQ positioner. These values can be graphically depicted, stored
and later retrieved for comparative analysis (Figure 4).
Third Party Configuration Devices
While no handheld device or software is required to commission
and calibrate the Logix IQ, a Fisher-Rosemount®HART 275/375
can also be used to perform configurations and calibration. The
Logix IQ is “AMS™Aware”, and has complete configuration, alarm
and calibration functionality with this software platform. Unique in
the AMS™Suite of HART instrumentation is the ease of calibration
of the Logix IQ. Since the Logix IQ self-calibrates, there is no need
for a calibration “wizard” or a script to guide the user through
this operation. AMS simply initiates the QUICK-CAL on the Logix
IQ, then awaits confirmation from the Logix IQ that calibration is
complete. Most positioners on the market today require a script or
“wizard” that resides on a handheld device or PC-based software
to perform a calibration because their on-board microprocessors
require it.
SoftTools, Signatures and Performance Testing
Figure 2 – Ramp Open Test
Figure 3 – Signature Comparison
Figure 4 – Performance Test

Logix 3200IQ Digital Positioner FCD LGENTB0059-03 – 01/11
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Dimensions
5.92
(150.24)
10.63
(269.92)
3.38
(85.83)
7.18
(182.45)
4.05
(102.74)
1.24
(31.59)
0.86
(21.76)
0.97
(24.69)
4.00
(101.60)
Customer conduit ports
½-14 NPT thread
(M20 optional)
Supply, Output 1 and
Output 2 ports
¼-18 NPT thread
LED Indicators
Main Cover
Customer
Interface
Cover
Spool Valve Cover and Vent
Driver Cover
0.15 (3.81)
2.70
(68.68)
2.25
(57.15)
Square
5.24
(133.15)
1.13
(28.58)
2.00
(50.80)
0.25
(6.35)
1.00
(25.40)
0.75
(19.05)
Follower arm limit
is ±45° from position
shown, maximum
NOTE: Dimensions in inches (mm)

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Logix 3200IQ Digital Positioner FCD LGENTB0058-03 – 01/11
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How to Order
Selection Code
Example
3
3
Protocol HART 2
2
Diagnostics Standard 0
1
Advanced 1
Material
Aluminum, White Paint (Valtek) 0
0
Stainless Steel, No Paint (Valtek) 1
Aluminum, Black Paint (Automax) 2
Aluminum, Food-Grade White Paint (Automax) 3
Aluminum, Black Paint (Accord) 4
Aluminum, Food-Grade White Paint (Accord) 5
Design Version IQ
IQ
Certifications
Explosionproof EEx d IIB + H2, ATEX II 2 G (CENELEC) 07
10
Explosionproof Class I, Div 1, Groups B, C, D Intrinsically Safe Class I,
Div 1, Groups A through G (FM, CSA) FM Nonincendive. CSA Class I,
Div 2, Class I, Zone 1, Group IIB + H2and Exia Class 1, Zone 0,
Group IIC (CSA Only)
10
General Purpose 14
Intrinsically Safe EEx ia IIC T4, Standard Temp: -40°F (-40°C) ≤ Ta ≤ 176°F (80°C)/131°F (55°C), ATEX
II 1 G (CENELEC) 15
IECEx Ex d IIB + H216
Shaft DD 316 Stainless Steel Shaft (Valtek Standard) D6
D6
NAMUR 316 Stainless Steel (VDI/VDE 3845) N6
Conduit
Connections
½" NPT E
E
M20 M
Action
Four-way (Double-Acting) 04
04
Three-way (Single-Acting) 03
Four-way Vented (Double-Acting) 4V
Three-way Vented (Single-Acting) 3V
Temperature Operating Temperature (-40°F to 176°F; -40°C to 80°C) 40
40
Gauges
Gauges (Valtek standard) OG
OG
Stainless Steel Gauges OS
Stainless Steel with Brass Internals (kg/cm2)KG
Stainless Steel with Stainless Steel Internals (kg/cm2)KS
No Gauges OU
Special Options 4-20 mA Position Feedback OF
OF
No Specials OO

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For more information about Flowserve Corporation, visit
www.flowserve.com or call USA 1 800 225 6989
FCD LGENTB0058-03 Printed in USA.
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data
and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and
maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and
train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered
certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any
matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained
herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its
worldwide operations or offices.
© 2005 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
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