Econ 3300 Series User manual

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Installation and Operating manual
Econ®Series 3300 Smart Valve Positioner www.eriks.com
Rev. 3 – January 22, 2019 1
Econ®Series 3300
Smart Valve Positioner

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Installation and Operating manual
Econ®Series 3300 Smart Valve Positioner www.eriks.com
Rev. 3 – January 22, 2019 2
Contents
1INTRODUCTION ...................................................................................................................................... 4
1.1 GENERAL INFORMATION FOR THE USERS..........................................................................................................4
1.2 MANUFACTURER WARRANTY.......................................................................................................................4
1.3 EXPLOSION PROOF WARNING (ONLY FOR INTRINSIC SAFETY TYPE POSITIONERS) ........................................................ 4
2PRODUCT DESCRIPTION.......................................................................................................................... 5
2.1 GENERAL ................................................................................................................................................5
2.2 MAIN FEATURES AND FUNCTIONS .................................................................................................................5
2.3 TYPE PLATE DESCRIPTION............................................................................................................................7
2.4 PRODUCT SPECIFICATION.............................................................................................................................8
2.5 CERTIFICATIONS ........................................................................................................................................9
2.6 PARTS AND ASSEMBLY ................................................................................................................................9
2.7 PRODUCT DIMENSIONS............................................................................................................................. 10
3 INSTALLATION........................................................................................................................................ 11
3.1 SAFETY................................................................................................................................................. 11
3.2 FIGURE 3301AND 3302INSTALLATION........................................................................................................ 11
3.2.1 Installation Steps............................................................................................................ 12
3.3 FIGURE 3301DIRECT-MOUNTING INSTALLATION............................................................................................ 14
3.3.1 Installation Steps............................................................................................................ 14
3.4 FIGURE 3303AND 3304INSTALLATION ....................................................................................................... 15
3.4.1 Bracket information........................................................................................................ 15
4CONNECTIONS...................................................................................................................................... 16
4.1 SAFETY................................................................................................................................................. 16
4.2 SUPPLY PRESSURE CONDITION.................................................................................................................... 17
4.3 PIPING CONDITION.................................................................................................................................. 17
4.4 CONNECTION –ACTUATOR........................................................................................................................ 17
4.4.1 Single acting actuator – Figure 3301 & 3303.................................................................. 17
4.4.2 Double acting actuator – Figure 3302 & 3304................................................................. 17
4.5 CONNECTION –POWER ............................................................................................................................ 18
4.5.1 Safety............................................................................................................................ 18
4.5.2 Terminal Overview......................................................................................................... 18
4.5.3 Ground .......................................................................................................................... 19
5ADJUSTMENTS...................................................................................................................................... 19
5.1 AUTO/MANUAL SWITCH (A/MSWITCH)...................................................................................................... 19
5.2 VARIABLE ORIFICE ADJUSTMENT ................................................................................................................. 19
5.3 OPTION PCBADJUSTMENT ....................................................................................................................... 20
6OPERATION........................................................................................................................................... 21
6.1 SAFETY................................................................................................................................................. 21
6.2 BUTTON DESCRIPTION.............................................................................................................................. 21
6.3 RUNMODE(RUN)................................................................................................................................. 21
6.3.1 Auto Calibration (AUTO CAL)......................................................................................... 22
6.3.2 Manual Mode (MANUAL)............................................................................................... 23
6.3.3 Parameter Mode (PARAM)............................................................................................. 23
6.3.4 Hand Calibration Mode (HAND CAL).............................................................................. 25

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Installation and Operating manual
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Rev. 3 – January 22, 2019 3
6.3.5 Valve Mode (VALVE)...................................................................................................... 28
6.3.6 View Mode (VIEW)......................................................................................................... 31
7ERROR AND WARNING CODES.............................................................................................................. 32
7.1 ERROR CODES......................................................................................................................................... 32
7.2 WARNING CODES .................................................................................................................................... 33
8SOFTWARE MAP ................................................................................................................................... 34
9MANUFACTURER CONTACT DETAILS: .................................................................................................... 35

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Installation and Operating manual
Econ®Series 3300 Smart Valve Positioner www.eriks.com
Rev. 3 – January 22, 2019 4
1 Introduction
1.1 General Information for the users
Thank you for purchasing the Econ®series 3300 Smart Valve Positioner. Each product has been fully
inspected after its production to offer you the highest quality and reliable performance. Please read
the product manual carefully prior to installing and commission the product.
ØFor safety, it is important to follow the instructions in the manual. Econosto will not be held
responsible for any damages caused by user’s negligence.
ØThe manual should be provided to the end-user.
ØAny modifications or repairs to the product may only be performed if expressed in this manual.
ØThe manual can be altered or revised without any prior notice. Any changes in product’s
specification, design, and/or any components may not be printed immediately but until the
following revision of the manual.
ØThe manual should not be duplicated or reproduced for any purpose without prior approval.
1.2 Manufacturer Warranty
ØFor the safety, it is important to follow the instructions in the manual. Manufacturer will not be
responsible for any damages caused by user’s negligence.
ØManufacturer will not be responsible for any damages or accidents as a result of any alteration or
modification of the product and its parts. If any alteration or modifications are necessary, please
contact Econosto directly.
ØManufacturer warrants the product from the date of original purchase of the product for one (1)
year, except as otherwise stated.
ØManufacturer warranty will not cover products that have been subjected to abuse, accidents,
alterations, modifications, tampering, negligence, misuse, faulty installation, lack of reasonable
care, repair or service in any way that is not contemplated in the documentation for the product,
or if the model or serial number has been altered, tampered with, defaced or removed; damages
that occurs in shipment, due to act of God, failure due to power surge, or cosmetic damage.
Improper or incorrectly performed maintenance will void this limited warranty.
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners)
Please ensure the unit is being used and installed in conformity with local, regional, and national
explosion proof within the proper safety barrier environment.
ØRefer to paragraph 2.5 “Certifications”
ØExplosion proof type of cables and gaskets should be used, when explosion gases are present
at the installation site.
ØPositioner has 2 ports for power connection. Explosion proof type wires and packing should be
used. Blind plug is required when any port is not being used.

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Rev. 3 – January 22, 2019 5
ØRing terminal with surface area of more than 0.195mm2with M4 spring washer should be used
to connect the power.
ØFor external ground terminal, ring terminal with surface area of more than 5.5mm2should be
used.
ØWiring in these applications shall utilize appropriate methods
ØSubstitution of components may impair intrinsic safety.
ØEXPLOSION HAZARD. Do not connect or disconnect wiring unless all sources of power have
been removed or the area is known to be non-hazardous.
(French) RISQUE D'EXPLOSION. Ne pas raccorder ou débrancher le câblage à moins Toutes
les sources d'énergie ont été enlevées ou la zone est connue pour être non dangereux.
ØThe enclosure of Econ®series 3300 contains aluminum, which is considered to constitute a
potential risk of ignition when subjected to impact or friction.
ØCare must be used during installation in locating this equipment to prevent impact or friction
ØSome of the enclosure parts are made of non-metallic materials. To prevent the risk of
ØElectrostatic sparking, clean the enclosure only with a damp cloth.
ØThe product must be installed in such a manner as to minimize the risk of impact or friction with
other metal surfaces.
ØFor Intrinsically Safe installations, the product must be connected to suitably rated intrinsically
safe equipment, and must be installed in accordance with applicable intrinsically safe installation
standards.
2 Product Description
2.1 General
Econ®series 3300 Smart Valve Positioner accurately controls valve stroke in response to an input
signal of 4-20mA from a process controller. An built-in micro-processor optimizes the positioner’s
performance and provides unique functions such as Auto-Calibration, PID Controlled , Alarms,
and HART®Protocol Communications.
2.2 Main Features and Functions
ØLCD display enables users to monitor the positioner status.
ØPositioner operates normally during sudden changes in supply pressure and / or high vibration
environment.
ØLow air consumption level and low voltage use (8.5 V) yield to lower plant operating costs. The
series 3300 is compatible with most of controllers.
ØVariable orifices can be used to minimize the hunting occurrence and optimize operating
conditions.
ØValve system feedback is greatly improved by the accuracy and fast response of the series 3300.
ØDifferent valve characteristics can be adjusted – Linear, Quick Open, Equal Percentage, and

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Rev. 3 – January 22, 2019 6
Custom which user can make 16 points characterizations.
ØTight Shut – Close and Shut - Open can be set.
ØPID parameters can be adjusted in the field without any additional communicator.
ØA/M switch can be used to direct supply air to the actuator or to manually operate the positioner
or valve.
ØSplit range 4-12mA or 12-20mA can be set.
ØOperating temperature is -30 ~ 85’C.
ØManual Operation allows the user to operate the valve manually.
ØIt has IP66 ingress protection grade
ØEpoxy polyester powder coating resists the corrosion process.
ØMaintenance of the positioner is easy because of modularized inner structure.
ØSIL2 certified.

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Rev. 3 – January 22, 2019 7
2.3 Type Plate Description
A. Article number: Indicates the short item ordering code.
B. EC-code: Indicates the Econosto item number.
C. Input Signal: Indicates input signal range.
D. Operating Temp.: Indicates the allowable operating temperature.
E. Supply Pressure: Indicates the supply pressure range.
Precautions
Be careful not to apply volatile solvent (hardener of instant adhesive, acetone, WD-40, etc.) to the sticker
nameplate. Printed contents may be erased.
Intrinsic safe types
Standard
types

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Rev. 3 – January 22, 2019 8
2.4 Product Specification
Figure
3301
3302
3303
3304
Motion type
Linea
r
Rotary
Acting Type
Single
Double
Single
Double
Input Signal
4~20mA DC
Min. Current Signal
3.2mA(Standard), 3.8mA(
HART
®
Included)
Supply Pressure
0.14~0.7 MPa (1.4~7 bar)
Stroke
10~150 mm
0~90°
Impedance
Max.45
0
Ω@ 20mA DC
Air Connection
1/4” NPT
Gauge Connection
1/8” NPT
Conduit Entry
½” NPT with gland
for 8 mm cable
Protection Grade
IP66
Explosion Proof
ATEX,
Ex ia IIC T5/T6 Gb, Ex iaD IIIC T100
℃
/T85
℃
Db, IP66
Ambient Temp.
Operating Temp. :-30~85
℃
Line
arity
±0.5% F.S.
Hysteresis
0.5% F.S.
Sensitivity
±0.2% F.S
Repeatability
±0.3% F.S
Flow Capacity
70 LPM (Sup.=0.14 MPa)
Air Consumption
Below 2 LPM (sup = 0.14 MPa), Below 3 LPM (sup = 0.7MPa)
Output Characteristic
Linear, QuickOpen, EQ%, User Set
(16 point)
Vibration
No Resonance up to 100Hz @ 6G
Humidity
5-95% RH @ 40
℃
Communication
HART
®
Communication
Feedback Signal
4~20mA (DC 10~30V)
Material
Aluminum Die
-
casting
Weight
2.0kg
Painting
Epoxy Powder Coating
Tested under ambient temperature of 20’C, absolute pressure of 760mmHg, and humidity of 65%.

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Rev. 3 – January 22, 2019 9
2.5 Certifications
ATEX
Type : Intrinsic safety
Rating : II 2G Ex ia IIC T5/T6 Gb, II 2D Ex iaD IIIC T100℃/T85℃Db, IP6X
Certification No. : EPS 12 ATEX 1 456 X
Ambient temperature : -40 ~ +60℃(T5), -40 ~ +40℃(T6)
Electromagnetic Compatibility (EMC)
- EMC directive 2014/30/EC from April 2016
- EC Directive for CE conformity marking
SIL2 (in a redundant structure up to SIL 3)
Intended application : Safety function is defined as to move into fail-safe-position, when signal to
positioner is interrupted.
Certification No. : V 460.02/15
2.6 Parts and Assembly
Figure 3301/3302 exploded view Figure 3303/3304 exploded view

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Rev. 3 – January 22, 2019 10
2.7 Product Dimensions
Figure 3301 and 3302
Figure 3303 and 3304

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3 Installation
3.1 Safety
When installing a positioner, please ensure to read and follow safety instructions.
ØAny input or supply pressures to valve, actuator, and / or to other related devices must be turned
off.
ØUse bypass valve or other supportive equipment to avoid entire system “shut down”.
ØEnsure there is no remaining pressure in the actuator.
ØThe positioner has a vent cover to exhaust internal air and drain internal condensation water.
When installing the positioner, make sure the vent cover must be facing downward. Otherwise,
the condensation water could cause damages to PCB
3.2 Figure 3301 and 3302 Installation
Figure 3301 and 3302 should be installed on linear motion valves such as globe or gate type which
uses spring return type diaphragm or piston actuators. The following components are supplied in the
linear positioner kit:
ØPositioner unit
ØFeedback lever and lever spring
ØBar slide assembly
ØStandard linear bracket
Ø2 pcs x U-bolt M8
Ø2 pcs x M8 hexagonal headed bolts
Ø4 pcs x M8 spring washer
Ø6 pcs x M8 plate washer
Ø4 pcs x M8 nuts
ؽ” NPT gland for 6-8 mm cable diameter
(air connections and air hose to be supplied by customer)

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3.2.1 Installation Steps
1. A correct bracket must be used in order to mount the positioner on the actuator yoke. Please
consider following important points when a custom bracket is being designed.
ØPositioner’s feedback lever must be parallel to the ground at 50% of the valve stroke.
2. Feedback lever connection with the coupling of the actuator should be installed in such a way
that the valve stroke length coincides with the corresponding figure in “mm” marked on the
feedback lever. Improper setting may cause poor linearity and may create unnecessary hunting
during operation.
Assemble the positioner with the bracket supplied by fastening the bolts. Please refer to the
back of the positioner for size of the bolts. The standard bolt size is M8.
Figure 3301/3302
3. Check the valve stroke. The stroke marks are indicated on the feedback lever of the positioner.
Position the connection pin at the number on the feedback lever which corresponds to the
desired valve stroke. To adjust, move the bracket, the connection pin or both.
Correct way of Pin Insertion
4. Attach the bar slide assembly with the supplied mounting bolts onto the actuator coupling.
5. Mount the positioner with the bracket and the U-bolts onto the actuator yoke – DO NOT

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TIGHTEN POSITIONER COMPLETELY.
6. Connect supply pressure to the actuator temporarily. Supply enough supply pressure to the
actuator in order to position the actuator clamp at 50% of the total valve stroke.
7. Insert the connection pin of the feedback lever in to the bar slide assembly. The pin should be
inserted when the actuator clamp is at 50% of the total valve stroke.
Correct way to connect feedback lever, connection pin, and lever spring
8. Check if feedback lever is parallel to the ground at 50% of the valve stroke. If it is not parallel,
adjust the bracket or feedback link bar to make parallel. Improper installation may cause poor
linearity and may create unnecessary hunting during the operation.
9. After installing the positioner, operate the valve from 0% to 100% stroke by using direct air to the
actuator (manual position). On both 0% and 100%, the feedback lever should not touch the
lever stopper, which is located on the back of the positioner. If the feedback lever touches the
stopper, the positioner should be installed further away from the yoke.

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Feedback lever should not touch lever stopper 0% ~ 100% valve stroke.
10. After the installation, tighten all of the bolts on the bracket, the feedback lever, and the connection
pin.
3.3 Figure 3301 Direct-Mounting Installation
Figure 3301 can be installed on direct-mounting / tube-less type actuators.
3.3.1 Installation Steps
1. Please remove the plug which blocks OUT port on the back of the figure 3301 unit. OUT ports on
the side of the positioner should be blocked by plugs.

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2. Mount figure 3301 onto actuator’s yoke by using 2 bolts. As you mount the positioner, please be
careful not to lose O-rings from the air channel. Please ensure that the lever adapter connection
has been properly installed onto actuator’s stem before tightly fastened.
3.4 Figure 3303 and 3304 Installation
Figure 3303 and 3304 should be installed on rotary motion valve such as ball or butterfly type which
uses rack and pinion, scotch yoke or other type of actuators which stem rotates 90 degrees. The
following components are supplied in the quarter turn positioner kit:
ØPositioner unit
ØStandard rotary bracket
Ø8 pcs x M6 hexagonal headed bolts
Ø4 pcs x M6 spring washer
ؽ” NPT gland for 6-8 mm cable diameter
(Mounting bolts and washers to actuator, air connections and air hose to be supplied by
customer)
3.4.1 Bracket information
The bracket supplied standard with figure 3303 and 3304 is made out of two components. The brac
ket is designed to fit onto the actuator with 20 mm stem height (H). If actuator stem height (H
) is 30 mm or 50 mm, the bracket must be adjusted. Please refer to below table how to adjust
the bracket.

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Actuator stem
Height (H)
Markings of bolt holes
A-L & A-R B-L & B-R
20 mm H : 20 H : 20, 30
30 mm H : 30 H : 20, 30
50 mm H : 50 H : 50
Using hexagonal bolts and washer, fasten figure 3303/3304 with the supplied bracket. Do not tighten
bolts completely before correct mounting of figure 3303/3304 has been confirmed. Insert figure
3303/3304 main shaft into actuator’s stem, and place the bracket align to the actuator’s bolt holes.
After the alignment, please fasten all of the bolts.
4 Connections
4.1 Safety
ØSupply pressure should be clean and dry air – avoiding moisture, oil or dust.
ØIt is always recommended to use an air filter regulator.
ØThe operation of this positioner has only been tested with clean air. For gases other than
clean air please contact Econosto for suitability.

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4.2 Supply Pressure Condition
ØDry air with at least 10℃lower than ambient temperature.
ØAvoid dusty air. Positioner’s inner filter can only filter 5 micron or larger.
ØAvoid oil.
ØComply with ISO 8573-1, Class 2 (solid particle size and density and oil content).
ØSupply pressure range is 0.14~0.7 MPa (1.4~7 bar)
ØSet air filter regulator’s pressure level 10% higher than actuator’s spring range pressure.
4.3 Piping Condition
ØEnsure inside of pipe is clean of obstructions.
ØDo not use pipeline that is squeezed or shows any type of damages.
ØPipeline should have more than 6mm of inner diameter (10mm outer diameter) to maintain flow
rate.
ØThe length of pipeline system should not be extremely long. Longer pipeline system may affect
flow rate due to the friction inside of the pipeline.
4.4 Connection – Actuator
4.4.1 Single acting actuator – Figure 3301 & 3303
Singe acting type positioner is set to use OUT1
port. OUT1 port should be connected with the
supply pressure port of the actuator when using
single acting type of spring return actuator.
4.4.2 Double acting actuator – Figure 3302 & 3304
Double acting type positioner is set to use OUT1 and
OUT2 port. As input signal increases, the supply
pressure will be supplied through OUT1 port.

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4.5 Connection – Power
4.5.1 Safety
ØConduit entry connection tap is 1/2” NPT with a conduit for 8 mm cable.
ØBefore connecting terminal, ensure that the power is off completely. Do not open the cover
when the power is still alive.
ØPlease use insulated electrical connection ring-type lug to protect against vibration or any other
external impact.
ØPositioner with PTM options must be supplied 10~28V DC separately. It should not exceed
30V DC.
ØPositioner should be grounded.
ØPlease use twisted cable with conductor section min. 1.25mm2and suitable for 600V (complying
to the conductor table of NEC Article 310.) The outer diameter of the cable should be between
6.35 ~ 8 mm. Use shield wire to protect against electro-magnetic field and noise.
ØPlease do not install the cable near high noise equipments, such as an high-capacity transformer
or motor.
4.5.2 Terminal Overview
Positioner Terminal
IN +: Input Signal (+)
IN -: Input Signal (-)
FG: Ground
OUT+: Feedback Signal (+) (if mounted)
OUT-: Feedback Signal (-) (if mounted)

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4.5.3 Ground
1. Ground connection must be done before operating the positioner.
2. Open terminal cover and locate ground terminal plate on the right hand bottom side of the
terminal plate. The outer cable entry is located at outside of the terminal. Please make sure that
the resistance is less than 100 Ohm.
3. When using external ground, use (+) screw driver to unscrew the ground bolts. Insert outside
ground bolts and spring washer into ring type terminal of the ground cables and tighten them with
bolts.
4. When using internal ground, use 3mm wrench to loosen locking bolts of the terminal box cover.
5 Adjustments
5.1 Auto/Manual Switch (A/M Switch)
Auto/Manual Switch allows the positioner to be functioned as by-pass. If switch is set as Auto, the
positioner will operate per input signal. If switch is set as Manual, the positioner will send supply
pressure directly to the actuator.
5.2 Variable Orifice Adjustment
Extremely small size of the actuator can
cause hunting of the positioner. To adjust
flow rate to the actuator, variable orifice can
be inserted. The size of orifice is Ø 1 mm.
Please note that these orifices can only be
used in conjunction with a gauge block. The
orifices are supplied standard with the
optional gauge block.

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5.3 Option PCB Adjustment
By adding option sub-PCB, the positioner can be equipped with extra functions.
There are 3 types of sub-PCB’s:
- HART®Protocol (HART) only
- Position Transmitter (PTM) only
- Position Transmitter (PTM) and HART®Protocol (HART)
HART only PTMonly PTM+HART
Installation Steps
1. Open the cover and remove the main PCB from the positioner.
2. Mount support PCB and plug sub-PCB into main PCB connector.
.
** Option Jumper must be removed, when HART®option included sub-PCB is being mounted.