Flowserve D30 Instruction manual

USER INSTRUCTIONS
Installation
Operation
Maintenance
D30 Compact
Digital Positioner
FCD PMENIM0030-01-A5 – 05/18

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
2
Contents
1. Introduction 3
2. Storage 6
3. Installation 7
4. Control 17
5. Maintenance/service 34
6. Trouble shooting 39
7. Technical data 40
8. Dimensions 42
9. Spare parts 43

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
3
Contents
1. Introduction 3
2. Storage 6
3. Installation 7
4. Control 17
5. Maintenance/service 34
6. Trouble shooting 39
7. Technical data 40
8. Dimensions 42
9. Spare parts 43
1. Introduction
The D30 is a digital positioner designed
primarily for controlling modulating valves. The
positioner can be used with single or double
acting actuators with either rotary or linear
movement.
The D30 can be equipped with modules for
limit switches and pressure gauges. Pressure
sensors can be installed to offer advanced
diagnostics.
The modules can be factory assembled before
delivery or fitted later.
The modules for limit switches can contain one
of the following:
• Two mechanical contacts
• Two proximity switches
• Two inductive sensors
See page 12 for more options available

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
4
Warning!
Special Conditions for Safe Use
The enclosure of PMV D30 Intrinsically safe version is made of aluminium and any impact
or friction caused by external objects shall be avoided in the application.
The surface area of the plastic parts on the cover exceeds the limits specified in EN
60079-0 for II 1G (EPL Ga) for gas group IIC and intensive rubbing or brush charging
should be avoided when used in an IIC explosive atmosphere.
The cable connection of the Remote Unit with the D30 – unit shall be type A or B in
accordance with EN 60079-25. The cable must be adequately mechanically protected in
all instances and have a temperature rating for the ambient temperature range at the site.
Control Drawing D4-086C contains the parameters for intrinsically safety.
The intrinsic safe circuits D30 is insulated from earth and complies with the dielectric
strength test of 500 VAC.
In a hazardous environment where there is a risk of explosion, electrical connections
must comply with the relevant regulations.
Do not disconnect equipment unless area is known to be non-hazardous. or; read,
understand and adhere to the manufacturer’s live maintenance procedures. To prevent
ignition of flammable or combustible atmospheres, disconnect power before servicing,
Substitutions of components may impair suitability for hazardous (classified) locations.
When installing PMV D30 Intrinsically safe unit always consult drawing D4-086C

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
5
Maintenance Service
Warning!
When upgrading electronically parts inside a PMV positioner approved for installation in
Hazardous locations special procedures apply, permission from PMV/Flowserve is required
prior to the start of work. Please contact a Flowserve office for information regarding proper
procedures www.pmv.nu or infopmv@flowserve.com
-Always turn off the air and electrical supplies before starting any work.
Safety instruction
Read the safety instructions in this manual carefully before using the product. The
installation, operation, and maintenance of the product must be done by staff with the
necessary training and experience. If any questions arise during installation, contact the
supplier/sales office before continuing work.
Warning
The valve can open or close very quickly when in operation and, if handled incorrectly, it may
cause damages. There may also be unintentional effects due to it fully opening or shutting
off the flow in the process pipe. Please note the following:
• If the input signal fails or is switched off, the valve operates quickly to its default position.
• If the compressed air supply fails or is turned off, rapid movements can occur.
• The valve is not controlled by the input signals when in the Out of Service mode. It will
open/close in the event of an internal or external leak.
• If a high value is set for Cut off, fast movements can occur.
• When the valve is controlled in the Manual mode, the valve can operates quickly.
• Incorrect settings can cause self-oscillation, which can lead to damage.
Important
• Always turn off the compressed air supply before removing or disconnecting the air
supply connection or the integral filter. Remove or disconnect with care as air connection
”C-” is still under pressure even after the air supply is turned off.
• Always work in an ESD (Emergency Discharge) protected area when servicing the Printed
circuit boards (PCB´s). Make sure the input signal is switched off.
• The air supply must be free from moisture, water, oil and particles according to DIN/ISO
8573-1-2001 3.2.3.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
6
2. Storage
General
The D30 positioner is a precision instrument.
Therefore it is essential that it is handled and
stored in the correct way. Always follow the
instructions in this IOM!
Note: As soon as the positioner is connected
and started, internal air venting will provide
protection against corrosion and prevent
the ingress of moisture. For this reason, the
air supply pressure should always be kept
on unless repair/maintenance work of the
positioner, actuator or valve equipment is in
progress.
Keep the cover mounted on the positioner and
replace any damaged window.
Storage indoors
Store the positioner in its original packaging.
The storage environment must be clean, dry,
and cool (15 to 26°C, 59 to 79°F).
Storage outdoors or for a longer period
If the positioner must be stored outdoors,
it is important that all the cover screws are
tightened and that all open ports/connections
are properly sealed and/or plugged.
The red shipping plugs are not intended as a
permanent outdoor plug. The unit should be
packed with a desiccant (silica gel) in a plastic
bag or similar, covered with plastic, and not
exposed to sunlight, rain, or snow.
This is also applicable for long-term storage
(more than 1 month) and for long transport by
sea.
Storage in a warm place
When the positioner is stored - without air
supply pressure applied - in a warm place with
a high relative humidity and is subjected to
daily temperature variations, the air inside the
unit will expand and contract.
This means that air from outside the unit may
be drawn into the positioner. Depending on the
temperature variations, relative humidity, and
other factors, condensation and corrosion can
occur inside the unit, which in turn can give rise
to functional disorders or a failure.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
7
3. Installation
Removal of cover
General purpose / Intrinsically safe
Remove cover by first loosening the screw 1
and then the two screws 2.
To install cover, first tighten the screw 1, then
the two screws 2.
Tighten to 1.5 Nm ± 15%.
Supply air should meet requirements specified
on page 5. A coalescing filter/regulator
should be installed in front of the supply air
connection. Now connect the air supply to the
filter, which is connected to the D30 positioner.
Tubing
It is recommended to use tubes with a
minimum inner diameter of Ø 6 mm (¼”).
Air supply requirements
Poor quality air supply is the main cause of
problems in pneumatic systems.
The air supply must be free from moisture,
water, oil and particles and delivered @ 1.4-8
barg (20-115 psi)
Standard: DIN/ISO 8573-1-2001 3.2.3
Filtered to 5 Micron, dew point -40°C/F
Oil 1mg/m³ (0,83 ppm by weight)
The air must come from a refrigeration dried
supply or be treated in such a way that its dew
point is at least 10°C (18°F) below the lowest
expected ambient temperature.
To ensure a stable and problem-free air supply,
we recommend the installation of a
coalescing filter/regulator <5µ as close to the
positioner as possible.
Before the air supply is connected to the
positioner, we recommend the hose is
opened freely for 2 to 3 minutes to allow any
contamination to be blown out. Direct the air
jet into a large paper bag to trap any water, oil,
or other foreign materials. If this indicates that
the air system is contaminated, it should be
properly cleaned before continuing.
2
1
WARNING! Do not direct the open air jet
towards people or objects because it may
cause personal injury or damage.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
8
Mounting
Note: If the positioner is installed in a
hazardous environment, it must be of a type
approved for this purpose.
All versions of the D30 positioner have an ISO
F05 footprint. The holes are used to attach the
D30 to the mounting bracket B. Please contact
PMV or your local distributor representative
with actuator specifics for the proper mounting
bracket and hardware.
The spindle shaft S09 can be changed to suit
various actuators in question by the use of
adaptors.
It is important that the positioner’s spindle
shaft and the lever arms, that transfer the
actuator movements, are correctly mounted.
Any tension between these parts can cause
incorrect operation and abnormal wear.
Spindle shafts
S39 S09
AAssembly examples
Rotary movement Linear movement
C
B
S23
S9
0,354
9
0,079
2
S39
23,2
0,913
0,394
10
S23
5
0,197
4
0,157
0,957
24,3
M3 8
0,236
6
0,394
10
0,354
9
0,189
4,80
M8x1
0,091
2,30
Note: There are many spindle options available de-
pending on the actuator. Please contact your local PMV
supplier for all options available.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
9
Connections
Air:
Port S Supply air, 1.4-8 barg (20-115 psi)
Port C+ Connection to actuator, opening
Port C- Connection to actuator, closing
(only for double action)
Plug for single action, see below
Electrical connection
See page 12.
Dimensions
Air connections: ¼” NPT alt. G ¼”
Electrical connection: M20 x 1.5 alt. NPT ½”
Loctite 577 or equivalent is recommended as a
sealant.
S
Must be plugged when converting
to single action function.
External air
Connection
C+ C-
Rotary actuators VDI/VDE 3485
(Namur)
Fit bracket on actuator and secure
with 4 x screws.
Mount positioner to bracket. Secure with 4 x M6
screws using 2.5 Nm (1.8 lb ft) torque.
Install tubing between actuator and positioner.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
10
Single acting positioner, Direct function
Actuator with closing spring
When the control signal increases, the pressure C+
to the actuator is increased. The valve stem moves
upward and rotates the positioner spindle counter-
clockwise. When the control signal drops to zero,
C+ is vented and the valve closes.
Reverse function
C+
C-
S
C+
C-
S
C+
C-
S
Actuator with opening spring
When the control signal increases the pressure
C+ to the actuator is increased. The valve stem
moves downward and the positioner spindle rotates
clockwise. When the control signal drops to zero,
C+ is vented and the valve opens.
Double acting positioner, Direct function
Double acting actuator
When the control signal increases, the pressure
C+ to the actuator is increased. The valve stem is
pressed upward and rotates the positioner
spindle counter-clockwise. When the control signal
is reduced, the pressure C- to the
actuator increases and the valve spindle is pressed
downward. If the control signal
disappears, the pressure goes to C-, C+ vents, and
the valve closes.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
11
Gauge block
Gauge blocks are available for D30s with ¼” G
or ¼” NPT air connections. To install, ensure
seals are aligned, then use 3 Nm (2.2 lb ft) of
torque when fastening the gauge block to the
positioner using the two screws supplied with
the kit.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
12
Electrical connections
Terminal block diagram for the D30.
The terminal block for the positioner is
accessible when the aluminum cover is
removed.
The D30 digital positioner has been designed to
operate correctly in electromagnetic (EM) fields
found in typical industrial environments. Care
should be taken to prevent the positioner from
being used in environments with
excessively high EM field strengths (greater
than 10 V/m). Portable EM devices such as
hand-held two-way radios should not be used
within 30 cm of the device.
Ensure proper wiring and shielding techniques
of the control lines, and route control lines
away from electro-magnetic sources that may
cause unwanted noise.
An electromagnetic line filter can be used to
further eliminate noise.
In the event of a severe electrostatic discharge
near the positioner, the device should be
inspected to ensure correct operability. It may
be necessary to recalibrate the D30 positioner
to restore operation.
1 2 3 4
+ -
4-20mA
in
+ -
4-20mA
out
1. Input signal + 4-20mA DC
2. Input signal - 4-20mA DC
3. 4-20mA + Feedback 13-28 VDC
4. 4-20mA - Feedback 13-28 VDC
Lower
Switch
Upper
Switch
6 7 8 9 10 5
switche s o r re mote
Optional board
5 6 7 8 9 10
POSITIONER Potentiometer
or F5 unit
HAZARDEOUS AREA
8
9
10
Po:0.38W
According
Safety
Barrier
5 or 8
6 or 9
7 or10
Switch
Ui,li,Pi and Li
to table
Scheduled drawing
No modification permited without
reference to Notified Body
OUT
1 2 3 4
+ -
INPUT
SIGNAL
+ -
4-20mA
Option
D30 Model code
Position B designates certification
3+
Remote Unit
Safety
1+
2-
Ci ≤ 11.3 nF
Substitutions of components may impair suitability for hazardous (classified) locations.
less than 10m or 30 feet
switches
(Position B; B=A or B=E) AND
Reqires shielded cable
F5ISxx-xxx-P27-xxPVxxx-x
4-20mA input signal
HAZARDEOUS AREA UNCLASISIFIED AREA
D30 series terminal configuration
4-20mA Output signal
(Position J; J=4 or J=5)
Terminal 8-9 upper switch
(Unit has no switches)
Pin 3 and 4
Pin 1 and 2
HAZARDEOUS AREA UNCLASISIFIED AREA
Position H 13 designates Indicator type
Position K designates switch type
(Wher x any character)
Terminal 5-7 lower switch
Position GG; GG=Rx
Position J designates comunication protokoll
HAZARDEOUS AREA UNCLASISIFIED AREA
or; read, understand and adhere to the manufacturer's live maintenance procedures.
terminal 7 and 10 not used for Namur Switches
(Position B; B=A or B=E) AND
4-
F5ISxx-xxx-POT-xxPVxxx-x
Allowed F5 units are:
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing,
Do not disconnect equipment unless area is known to be non-hazardous.
(Position K; K≠X)
(Position J; J=4 or J=5) AND
F5ISxx-xxx-P18-xxPVxxx-x
Safety
Barrier
is not suitable for Da,Db or Dc enviroments
Warnings:
Barrier
Li ≤ 11.3 µH
If Pos H 13 =D (dome indicator) then product
POSITIONER
Ui ≤ 28 V
Ii ≤ 93 mA
Pi ≤ 653 mW
Potentiometer unit needs an apropriate and compatible
Certification for the Hazaredus area
POSITIONER
Ui ≤ 28 V
Ii ≤ 93 mA
Pi ≤ 653 mW
Ci ≤ 22 nF
Li ≤ 11.3 µH
-
PMV Positioners
-
2017-12-11
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
DRAWING NO.
DRW BY Rev. SCALE DATE
ANNOTATIONDIMENSIONMATERIALDESCRIPTION
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
-
PROJECTION EUROPA
-
PMV Automation AB
Control Drawing
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone]-Fax:[phone] - www.pmv.nu
-
D4-086C
LRW
-
D30
This document must not be copied without our written permission and the contents there of must not be
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A A A B C D E - F G G H H H - I J K L M N
model code position Kmodel code position B
A E
Note SWITCH Type Ci nF Li uH Ui V Ii mA Pi mW M in.
temp T4 (* ) T5 (*) T6 (*)
T
(IIIC Da)
ATE X
ia
IECEx
ia
52SJ2-SN NAMUR 30 100 16 25 34 -40 96 68 56 100 Ga ,Da Ga ,Da
61SJ2-N NAMUR 30 100 16 25 34 -25 96 68 56 100 Ga ,Da Ga ,Da
71SC2-N0-GN NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da
81SC2-N0-YE NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da
GMechanical switch gold Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da
N3NJ2-V3-N NAMUR 40 50 16 25 34 -25 96 68 56 100 Ga Ga
PHamlin Proximity Reed 1 1 28 45 315 -40 80 - - Ga ,Da Ga ,Da
SMechanical switch Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da
U3NCN4-V3-N0 NAMUR 100 100 16 25 34 -25 73 88 100 100 Ga Ga
note 1 Higher Ui,Li and Pi with lower ambient temeratures are alowed see Certificate PTB 99 ATEX 2219 X or IECEx PTB 11.0091X
note 2 Higher Ui,Li and Pi with lower ambient temeratures are alowed see Certificate PTB 00 ATEX 2049 X or IECEx PTB 11.0092X
note 3 Higher Ui,Li and Pi with lower ambient temeratures are alowed see Certificate PTB 00 ATEX 2032 X or IECEx PTB 11.0021X
Remote Unit
Order code Switch 5 6 7 8 9 10
SLimit switches Mechanical SPDT NO NC Com NO NC Com
N Namur V3 type sensor, P&F NJ2-V3-N - + Not Used - + Not Used
P Limit switches Proximity SPDT NO NC Com NO NC Com
5 Slot type Namur sensor, P&F SJ2-SN - + Not Used - + Not Used
6 Slot type Namur sensor, P&F SJ2-N - + Not Used - + Not Used
RM Remote Board Not Used Not Used Not Used CCW RA CW
Warning! In a hazardous environment where there is a risk of explosion, electrical
connections must comply with the relevant regulations.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
13
Limit switch calibration
• Losen screws (1) and adjust cams.
• Adjust lower cam first and then upper cam
• Tighten screws (1)
Aproximat switching plase for reed switches
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nuKORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
-
---
PROJECTION EUROPA
PROJECTION EUROPAPROJECTION EUROPA
PROJECTION EUROPA
-
---
-
---- ---
-
---
-
---
-
---
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
DRAWING NO.
DRAWING NO.DRAWING NO.
DRAWING NO.
DRW BY
DRW BYDRW BY
DRW BY Rev.
Rev.Rev.
Rev. SCALE
SCALESCALE
SCALE DATE
DATEDATE
DATE
ANNOTATION
ANNOTATIONANNOTATION
ANNOTATIONDIMENSION
DIMENSIONDIMENSION
DIMENSIONMATERIAL
MATERIALMATERIAL
MATERIAL
-
---
DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
HOLE TOL.
HOLE TOL.HOLE TOL.
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO:
UNSPECIFIED TOLERANCES ACCORDING TO:UNSPECIFIED TOLERANCES ACCORDING TO:
UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
SURFACESURFACE
SURFACE
-
---
-
---
PMV Automation AB
-
---
-
---
This document must not be copied without our written permission and the contents there of must not be
This document must not be copied without our written permission and the contents there of must not be This document must not be copied without our written permission and the contents there of must not be
This document must not be copied without our written permission and the contents there of must not be
0
000
1

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
14
Feedback option (cont.)
Calibration of the 4-20 mA transmitter
Connecting the switches/sensors
swi tches o r re mo te
Optional board
5 6 7 8 9 10
POSITIONER Potentiometer
or F5 unit
HAZARDEOUS AREA
8
9
10
Po:0.38W
According
Safety
Barrier
5 or 8
6 or 9
7 or10
Switch
Ui,li,Pi and Li
to table
Scheduled drawing
No modification permited without
reference to Notified Body
OUT
1 2 3 4
+ -
INPUT
SIGNAL
+ -
4-20mA
Option
D30 Model code
Position B designates certification
3+
Remote Unit
Safety
1+
2-
Ci ≤ 11.3 nF
Substitutions of components may impair suitability for hazardous (classified) locations.
less than 10m or 30 feet
switches
(Position B; B=A or B=E) AND
Reqires shielded cable
F5ISxx-xxx-P27-xxPVxxx-x
4-20mA input signal
HAZARDEOUS AREA UNCLASISIFIED AREA
D30 series terminal configuration
4-20mA Output signal
(Position J; J=4 or J=5)
Terminal 8-9 upper switch
(Unit has no switches)
Pin 3 and 4
Pin 1 and 2
HAZARDEOUS AREA UNCLASISIFIED AREA
Position H 13 designates Indicator type
Position K designates switch type
(Wher x any character)
Terminal 5-7 lower switch
Position GG; GG=Rx
Position J designates comunication protokoll
HAZARDEOUS AREA UNCLASISIFIED AREA
or; read, understand and adhere to the manufacturer's live maintenance procedures.
terminal 7 and 10 not used for Namur Switches
(Position B; B=A or B=E) AND
4-
F5ISxx-xxx-POT-xxPVxxx-x
Allowed F5 units are:
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing,
Do not disconnect equipment unless area is known to be non-hazardous.
(Position K; K≠X)
(Position J; J=4 or J=5) AND
F5ISxx-xxx-P18-xxPVxxx-x
Safety
Barrier
is not suitable for Da,Db or Dc enviroments
Warnings:
Barrier
Li ≤ 11.3 µH
If Pos H 13 =D (dome indicator) then product
POSITIONER
Ui ≤ 28 V
Ii ≤ 93 mA
Pi ≤ 653 mW
Potentiometer unit needs an apropriate and compatible
Certification for the Hazaredus area
POSITIONER
Ui ≤ 28 V
Ii ≤ 93 mA
Pi ≤ 653 mW
Ci ≤ 22 nF
Li ≤ 11.3 µH
-
PMV Positioners
-
2017-12-11
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
DRAWING NO.
DRW BY Rev. SCALE DATE
ANNOTATIONDIMENSIONMATERIALDESCRIPTION
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
-
PROJECTION EUROPA
-
PMV Automation AB
Control Drawing
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone]-Fax:[phone] - www.pmv.nu
-
D4-086C
LRW
-
D30
This document must not be copied without our written permission and the contents there of must not be
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A A A B C D E - F G G H H H - I J K L M N
model code position Kmodel code position B
A E
Note SWITCH Type Ci nF Li uH U i V I i mA Pi mW Min.
temp T4 (*) T5 (* ) T6 (*)
T
(IIIC Da)
ATE X
ia
IECEx
ia
52SJ2-SN NAMUR 30 100 16 25 34 -40 96 68 56 100 Ga ,Da Ga ,Da
61SJ2-N NAMUR 30 100 16 25 34 -25 96 68 56 100 Ga ,Da Ga ,Da
71SC2-N0-GN NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da
81SC2-N0-YE NAMUR 150 150 16 25 34 -25 95 67 55 100 Ga ,Da Ga ,Da
GMechanical switch gold Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da
N3NJ2-V3-N NAMUR 40 50 16 25 34 -25 96 68 56 100 Ga Ga
PHamlin Proximity Reed 1 1 28 45 315 -40 80 - - Ga ,Da Ga ,Da
SMechanical switch Mec. 1 1 28 45 315 -40 78 60 45 Ga ,Da Ga ,Da
U3NCN4-V3-N0 NAMUR 100 100 16 25 34 -25 73 88 100 100 Ga Ga
note 1 Higher Ui,Li and Pi with low er ambient temeratures are alow ed see Certificate PTB 99 ATEX 2219 X or IECEx PTB 11.0091X
note 2 Higher Ui,Li and Pi with low er ambient temeratures are alow ed see Certificate PTB 00 ATEX 2049 X or IECEx PTB 11.0092X
note 3 Higher Ui,Li and Pi with low er ambient temeratures are alow ed see Certificate PTB 00 ATEX 2032 X or IECEx PTB 11.0021X

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
15
Type sign example
FFH PA
REVISIONS
REV. DESCRIPTION DATE APPROVED
Rev.
Rev.Rev.
Rev.
D4-090 Manual
D4-090 ManualD4-090 Manual
D4-090 Manual
PROJECTION EUROPA
PROJECTION EUROPAPROJECTION EUROPA
PROJECTION EUROPA
D30
D30D30
D30
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
Nepsi + ATEX
Nepsi + ATEXNepsi + ATEX
Nepsi + ATEX
SCALE
SCALESCALE
SCALE
DRAWING NO.
DRAWING NO.DRAWING NO.
DRAWING NO.
DRW BY
DRW BYDRW BY
DRW BY DATE
DATEDATE
DATE
LRW
LRWLRW
LRW
ANNOTATION
ANNOTATIONANNOTATION
ANNOTATIONDIMENSION
DIMENSIONDIMENSION
DIMENSIONMATERIAL
MATERIALMATERIAL
MATERIALDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
HOLE TOL.
HOLE TOL.HOLE TOL.
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO:
UNSPECIFIED TOLERANCES ACCORDING TO:UNSPECIFIED TOLERANCES ACCORDING TO:
UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
SURFACESURFACE
SURFACE
Zebra Z-Xtreme 4000
Zebra Z-Xtreme 4000Zebra Z-Xtreme 4000
Zebra Z-Xtreme 4000
2018-05-16
2018-05-162018-05-16
2018-05-16
PMV Automation AB
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nuKORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
PMV Positioner
PMV PositionerPMV Positioner
PMV Positioner 2:1
2:12:1
2:1
This document must not be copied without our written permission and the contents there of must not be
This document must not be copied without our written permission and the contents there of must not be This document must not be copied without our written permission and the contents there of must not be
This document must not be copied without our written permission and the contents there of must not be
0
000
S/N:
PMV Automation AB
FLOWSERVE, SWEDEN
Temp Range:
Software:
Solna, Sweden
www.flowserve.com
Input Pressure:
Input Signal:
Prod.year:
Ingress protection rating
Logo type
Serial.no
Area for switch type
and terminals
Bar Code
Special note
Applicable Certificat
Area for markings, Ex ratings
and associated warnings if applicable
Type and model
H FFPA
No modification permitted without re ference
to the Notified Body.
Schedule drawing
Zebra Z-Xtreme 4000
02017-11-06
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
2:1
D4-090C-A
LRW
D30
PMV Positioner
This document must not be copied without our written permission and the contents there of must not be
Sceduled Drawing
PROJECTION EUROPA
PMV Automation AB
DRAWING NO.
DRW BY Rev. SCALE DATE
ANNOTATIONDIMENSIONMATERIALDESCRIPTION
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
D4-090C-2
REVISIONS
REV. DESCRIPTION DATE APPROVED
0470
INTRINSICALLY SAFE
Exia: When installed in accordance with installation
drawing: D4-086C.
WARNING! Avoid intensive rubbing or brush charging of
plastic parts in IIC explosive atmosphere.
Model code Certification declaration
DxxAxxxx-xxxxxz-xxyxxx
where z ≠ D and ( y≠N or y≠U) II 1G Ex ia IIC T4 Ta -40 C to 85 C Ga
II 1D Ex ia IIIC T80 C Da
DxxAxxxx-xxxxxD-xxxxxx or
DxxAxxxx-xxxxxx-xxyxxx
where y=N or y=U II 1 G Ex ia IIC T4 Ta -40 C to 85 C Ga
D30 Model code
Certification declaration
Serienummer
S/N:
www.flowserve.com
Input Signal:
and terminals
Area for switch type
Prod.year:
Bar Code
FLOWSERVE, SWEDEN
PMV Automation AB
IP 66
Area for logotype
Område för logotype
Software:
Type and model
Typbeteckning och modellkod
Streckkod
Solna, Sweden
Presafe 17 ATEX 11142X
Temp Range:
Special note
Serial.no:
Input Pressure:
NEMA Type
ingressprotection
60
40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A A A B C D E - F G G H H H - I J K L M N
H FFPA
No modification permitted without re ference
to the Notified Body.
Scheduled drawing
and terminals
Prod.year:
Area for switch type
Bar Code
Special note
www.flowserve.com
S/N:
Serial.no:
FLOWSERVE, SWEDEN
PMV Automation AB
IP 66
Input Signal:
Temp Range:
Type and model
Typbeteckning och modellkod
Area for logotype
Område för logotype
Software:
Streckkod
Solna, Sweden
Serienummer
IECEx PRE 17.0046X
Certification declaration Input Pressure:
NEMA Type
ingressprotection
60
40
D4-090C-6
REVISIONS
REV. DESCRIPTION DATE APPROVED
0470
INTRINSICALLY SAFE
Exia: When installed in accordance with installation
drawing: D4-086C.
WARNING! Avoid intensive rubbing or brush charging of
plastic parts in IIC explosive atmosphere.
Model code Certification declaration
DxxExxxx-xxxxxz-xxyxxx
where z ≠ D and ( y≠N or y≠U) II 1G Ex ia IIC T4 Ta -40 C to 85 C Ga
II 1D Ex ia IIIC T80 C Da
DxxExxxx-xxxxxD-xxxxxx or
DxxExxxx-xxxxxx-xxyxxx
where y=N or y=U II 1 G Ex ia IIC T4 Ta -40 C to 85 C Ga
D30 Model code
Zebra Z-Xtreme 4000
LRW 0
imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted
2:1
D4-090C-E
2017-11-06
D30
PMV Positioner
This document must not be copied without our written permission and the contents there of must not be
Sceduled Drawing
PROJECTION EUROPA
PMV Automation AB
DRAWING NO.
DRW BY Rev. SCALE DATE
ANNOTATIONDIMENSIONMATERIALDESCRIPTION
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO: SURFACE
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
A A A B C D E - F G G H H H - I J K L M N

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
16
D30 Digital Positioner model code
A Model no
D 3 0 Full LCD menu, LED status
BApproval, Certificate
DGeneral purpose version
EIEC
AATEX
CFunction
H High Flow - Single/double acting - Spool valve
DConnections Air, Electrical
G 1/4” G air, M20 x 1,5 electrical
M 1/4” NPT air, M20x1,5 electrical
N 1/4” NPT air, 1/2”NPT electrical
EConnection feature
2 2 Electrical conduits
T2 Electrical conduits, threaded Aux. ventilation
F Housing material/ Surface treatment
UAluminium/Powder epoxy, black
G Mounting options / Shaft
R M Remote mounting (position sensing unit sold separately)
0 9 Double D type, adaptor spindle
2 1 NAF shaft, including Mounting bracket D4-As920
2 3 VDI/VDE 3845 rotary, Mounting kit not included
3 0 Adaptor shaft, select between 01/06/26/30/36
3 9 IEC 534-6, Flat D type, nut incl. Mounting kit not included
H Cover and Indicator
P V A PMV,Black cover, Arrow indicator
P V B PMV, Black cover, No indicator
F W A Flowserve, White, Arrow indicator
F W B Flowserve, White, No indicator
ITemperature/seals
U -40°C to 80°C
JInput signal/Protocoll
4 4-20 mA / none
5 4-20 mA, / HART
P Profibus PA (Only when B = D)
KFeedback option, switches
XNo feedback option
T 4-20 mA transmitter only
SLimit switches Mechanical SPDT
N Namur V3 type sensor, P+F NJ2-V3-N
P Limit switches Proximity SPDT
5 Slot type Namur sensor, P+F SJ2-SN
6 Slot type Namur sensor, P+F SJ2-N
L Options, Add in electronics
0No pressure sensors
33 pressure sensors
MAccessories
XNo accessories
M Gauge block 1/4” G (DA, 3 gauges included)
N Gauge block 1/4” NPT (DA, 3 gauges included)
NSpecial Options
NNo special options
SExhaust silencers
A A A B C D E - F G G H H H - I J K L M N

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
17
4. Control
ESC
OK
BASIC MENU
MAN/AUTO
OUT OF SERVICE
MANUAL
UNPROTECTED
FUNC
Menus and pushbuttons
The positioner is controlled using the five
pushbuttons and the display, which are
accessible when the aluminum cover is
removed.
For normal functioning, the display shows the
current value. Press the ESC button for two
seconds to display the main menu.
Use the pushbuttons to browse through
the main menu and the sub-menus.
The main menu is divided up into a basic menu
and a full menu, see page 19.
Other functions
ESC
Exit the menu without making any changes (as
long as any changes have not been confirmed
with OK).
FUNC
To select function and change parameters.
OK
To confirm selection or change of parameters.
MENU INDICATOR
Displays the position of the current menu row
in the menu.
IN SERVICE
The positioner is following the input signal.
This is the normal status when the positioner is
working.
OUT OF SERVICE
The positioner is not following the input signal.
Critical parameters can be changed.
MANUAL
The positioner can be stroked manually using the
pushbuttons. See section “Man/Auto”, page 25.
UNPROTECTED
Most of the parameters can be changed when
the positioner is in the “Unprotected” position.
However, critical parameters are locked when
the positioner is in the “In service” position.
LED color (R=Red, Y=Yellow, G=Green)
Codes during In Service
RActual valve position deviates from requested/set
position
Y Fully opened/closed valve using Cut Off (= OK)
G Controlling valve position (= OK)
Codes during Out of service
R Y Input signal not calibrated
Y G Feedback signal not calibrated
Y Y Out of Service (= OK)
Calibration alarm
R G No feedback movement. Check linkage from actuator
to positioner
R Y No air available. *(alarm available only when
pressure sensors installed)
R G G No pot connection. Check pot cable inside
positioner.
R Y Y No air relay. Check cable inside positioner.
R Y G Pot not calibrated. Go to Calibrate->Expert->Pot
on LCD menu.

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
18
Menu indicator
There are indicators at both sides of the display
window and they indicate as follows:
Flashing in position Out of service
Flashing in position Manual
Displayed in position Unprotected
The indicators on the right-hand side show the
position in the current menu.
Menus
To display the menus you can select:
- Basic menu, which means you can browse
through four different menu items
- Full menu, which comprises ten steps. Use
the Shift Menu to browse through the menu
items
Full Menu can be locked out using a passcode.
The main menus are shown on the next page
and the sub-menus on the subsequent pages.
Changing parameter values
Change by pressing until the desired figure
is flashing.
Press to step to the desired figure.
Confirm by pressing OK.
A change can be undone by pressing the ESC
button, which returns you to the previous
menu.
FULL MENU
CALIBRATE
FULL MENU
MAN/AUTO
FULL MENU
SHIFT MENU

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
19
Menu system
The menus are described on
the following pages.
BASIC MENU
READ
BASIC MENU
MAN/AUTO
BASIC MENU
CALIBRATE
BASIC MENU
SHIFT MENU
FULL MENU
READ
FULL MENU
MAN/AUTO
FULL MENU
CALIBRATE
FULL MENU
SHIFT MENU
FULL MENU
STATUS
FULL MENU
SETUP
FULL MENU
TUNING
FULL MENU
ALARMS
FULL MENU
FACT SET

D30 Digital Positioner FCD PMENIM0030-01-A5 – 05/18
20
First start
“Calibrate” is displayed in the basic menu
automatically, the first time power is applied. It
can be selected from the basic or full menu at
any time.
A complete auto-calibration will take a few
minutes depending on size of actuator and
includes end limit calibration (zero and
span), auto-tuning (dynamically sets the
control parameters for the actuated package
the positioner is controlling) and a check of
the movement speed. Start the automatic
calibration by selecting Auto-Cal and then
answer the questions in the display by pressing
OK or the respective arrow. More detail about
these questions can be found on page 23.
Calibration error messages
If a fault occurs during calibration, one of the
following error messages can be displayed:
No movement/press ESC to abort
Typically the result of an air delivery issue to the
actuator, a stuck valve or actuator, or incorrect
mounting and/or linkage arrangement. Check
for proper supply air to the positioner, pinched
tubing, proper actuator sizing, proper linkage
and mounting arrangement.
Pot uncalibrated/press ESC to abort
The potentiometer is out of range. The
potentiomenter is aligned using the Calibrate -
Expert cal - pot Menu. The calibration sequence
must be restarted after the fault is corrected.
Tip! Instant quick calibration
The D30 can be instantly calibrated by pressing
the top + bottom buttons for 5 seconds (see
picture). This function is available from any
menu position.
First start, Profibus PA
For Profibus PA, connect the input signal at pos
1 and 2 on the terminal block. See Electrical
connections in the manual.
In the SETUP/Devicedata/Profibus: change
the address from 126 to any number between
1-125. Never use the same number with more
than one unit. Install values in failsafe mode, for
communication when loss of signal.
Calibrate the unit.
GSD files are available at our web-page
www.pmv.nu
To install the D30_PROFIBUS.DDL file to
Siemens SIMATIC PDM.
1. Move the files to the directory where the
DeviceInstall.exe is located.
2. Run DeviceInstall.exe
BASIC MENU
CALIBRATE
For Expert Calibration
parameters - see page 29!
For further information on
calibrating the pot - see page 38
Instant quick calibration