Flowserve Logix 3200md User manual

Digital

P

P

ositio

n

n

er 320

0

0

MD

U

S

S

ER I

N

N

STR

U

M

U

CTI

O

Install

a

Oper

a

M

ainten

a

O

N

S

a

tion

a

tion

a

nce

2

Conte

n

1 Terms Con

2 General In

f

3. Unpacking

3.1 Unpa

c

3.2 Stora

g

3.3 Pre-i

n

4 Logix 3200

4.1 Speci

f

4.2 Positi

o

4.3 Detail

5 Mounting a

5.1 Moun

t

5.2 Moun

t

5.3 Optio

n

5.4 Tubin

g

6 Wiring and

6.1 4-20

m

6.2 Grou

n

6.3 Com

p

6.4 Cabl

e

6.5 Intrin

s

7 Startup

7.1 Logix

7.2 Initial

7.3 Oper

a

7.4 Setu

p

Calib

r

7.5 QUIC

7.6 Local

7.7 Facto

7.8 Com

m

7.9 Versi

o

7.10 Logi

x

7.11 Valv

e

and

H

n

ts

cerning Safet

y

o

rmation

and Storage

c

king

g

e

n

stallation Insp

e

M

D Positioner

f

ications

o

ner Operatio

n

ed Sequence

o

nd Installation

t

ing to Valtek

L

t

ing to Standa

r

n

al Valtek Rot

a

g

Positioner to

Grounding Gu

m

A Command

n

ding Screw

p

liance Voltage

e

Requirement

s

s

ically Safe Ba

r

3200MD Loca

DIP Switch S

e

a

tion of Config

u

p

of the Cal Dip

ation operatin

g

K-CAL Operat

i

control of valv

e

ry Reset

m

and Reset

o

n number che

x

3200MD Sta

t

e

Sight Config

u

H

ART 375 Ha

n

e

ction

Overview

n

o

f Positioner

O

L

inear Mark O

n

r

d Valtek Rota

r

a

ry Mounting

P

Actuator

idelines

Input Wiring

s

r

riers

l Interface

e

ttings Operati

o

u

ration DIP S

w

-Switch for th

e

g

mode

i

on

e

position

cking

t

us Condition

u

ration and Dia

n

dheld Comm

u

Us

e

O

perations

n

e Valves

r

y Valves

P

rocedure

o

n

w

itch Settings

e

Quick

gnostic Softw

a

u

nicator

e

r instructions

–

3

3

3

3

3

3

4

4

6

7

8

8

9

10

11

11

12

12

12

12

13

13

13

13

13

15

15

15

15

15

16

16

a

re

16

8 Mai

n

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

9 Opti

o

9.1

9.2

9.3

10 Re

q

10.

1

10.

2

10.

3

10.

4

10.

5

10.

6

10.

7

10.

8

10.

9

10.

1

10.

1

10.

1

10.

1

10.

1

10.

1

11 Pa

r

12 Lo

g

13 Lo

g

13.

1

13.

2

13.

3

14 Fre

15 Ho

w

16 Tro

–

Digital Positi

o

n

tenance and

R

Driver Modul

e

Regulator

Checking or

S

Spool Valve

Spool Valve

C

Stem Positio

n

Main PCB As

s

Pressure Se

n

Customer Int

e

o

nal Hardware

Vented Desig

HART Mode

m

4-20 mA Anal

q

uirements for

1

Fail Safe St

a

2

Safety Func

t

3

Fail Safe St

a

4

Diagnostic

A

5

Maximum A

c

6

Model Sele

c

3200MD Po

s

7

Installation

8

Firmware U

p

9

Required C

o

1

0 Reliability

D

1

1 Lifetime Li

m

1

2 Proof Testi

1

3 Maintenan

c

1

4 Repair and

1

5 Training R

e

r

ts List

g

ix 3200MD S

p

g

ix 3200MD M

o

1

Valtek Mou

n

2

Logix O.E.

M

3

NAMUR Ac

c

quently Asked

w

to Order

ubleshooting

o

ner 3200MD

R

epair

e

Assembly

S

etting Internal

C

over

n

Sensor

sembly

n

sor Board

e

rface Board

n

m

l

og Output Bo

a

Safety Integrit

y

a

te

t

ion

a

te Response

T

A

nnunciation a

n

c

hievable SIL

c

tion and Spec

i

s

itioner

p

date

o

nfiguration Se

D

ata

m

its

ng

c

e

Replacement

e

quirements

p

are Parts Kits

o

unting Kits

n

ting Kits

M

. Mounting Kit

s

c

essory Mounti

n

Questions

LGENIM0059

-

flows

e

Regulator Pre

s

a

rd

y

T

ime

n

d Response

T

i

fication of Flo

w

e

ttings

s

n

g Kit Part Num

-

04 09/11

e

rve.com

20

20

22

s

sure 22

23

23

24

25

25

26

27

27

27

28

29

29

29

29

T

ime 29

30

w

serve

30

30

30

30

31

31

31

31

31

31

33

34

35

35

36

bers 36

37

38

39

flowserve.com

1 Ter

m

The safety

NOTE are

dangers a

n

aspects th

a

DANGER

:

and/or su

b

precautio

n

WARNIN

G

and/or su

b

precautio

n

WARNIN

G

intrinsic s

a

CAUTION:

property dama

g

NOTE: Indica

t

information,

w

qualified pers

o

emphasized

n

operation and

documentatio

n

documentatio

n

to avoid fault

s

indirectly cau

s

2 Gen

The following i

installing and

p

Logix® 3200

M

used for all th

e

indicate featur

e

that the positi

o

Model Numbe

r

model numbe

r

should thorou

g

operating, or

p

Separate Valt

e

Maintenance i

n

IOM 27) and

a

the system an

d

instructions w

h

To avoid poss

i

WARNING an

Modifying this

maintenance

p

affect perform

a

equipment, an

WARNIN

G

adhered t

o

product.

S

devices m

m

s Conce

terms DANGE

used in these i

n

n

d/or to provide

a

t may not be r

e

:

Indicates tha

t

b

stantial prope

r

n

s are not take

n

G

:Indicates th

a

b

stantial prope

r

n

s are not take

n

G

:Substitution

a

fety.

Indicates that

m

g

e can occur if

p

t

es and provid

e

w

hich may not

b

o

nnel. Compli

a

n

otes, with reg

a

maintenance

a

n

(e.g., in the

o

n

or on the pr

o

s

, which in the

m

s

e severe pers

o

eral Infor

m

nstructions are

p

erforming mai

n

M

D digital positi

o

e

positioners he

e

s specific

t

o

m

o

ner has HART

®

r

table in this m

a

r

s. Product us

e

g

hly review this

p

erforming any

m

ek

Flow Control

n

structions cov

e

ctuator (such a

s

d

other access

o

h

en this inform

a

i

ble injury to pe

r

d CAUTION n

o

product, substi

t

p

rocedures oth

e

a

nce and be ha

d may void exi

s

G

:Standard in

d

o

when workin

g

S

pecifically, pe

ust be used a

s

rning Saf

e

R, WARNING,

n

structions to h

i

additional info

r

e

adily apparent

death, severe

r

ty damage wil

n

.

a

t death, sever

r

ty damage ca

n

n

.

of component

s

m

inor personal i

n

p

roper precauti

o

e

s additional t

e

b

e very obviou

s

a

nce with othe

a

rd to transpor

t

a

nd with regar

d

o

perating instr

u

o

duct itself) is

e

m

selves might

d

o

nal injury or

p

m

ation

designed to as

s

n

tenance as re

q

o

ners. Series 3

0

r

ein; however,

s

odel (i.e., Logi

x

®

protocol). S

e

a

nual for a bre

a

rs and mainten

a

bulletin prior to

m

aintenance o

n

Products Insta

l

e

r the valve (su

c

s

IOM 2 or IO

M

o

ries. Refer to

t

a

tion is needed.

r

sonnel or dam

a

o

tes must be st

r

t

uting non-facto

e

r than outlined

zardous to per

s

s

ting warranties

d

ustry safety p

r

g

on this or an

y

rsonal protecti

v

s

warranted.

Us

e

e

ty

CAUTION and

i

ghlight particul

a

r

mation on

.

personal injur

y

l

occur if prop

e

e personal inj

u

n

occur if prop

e

s

may impair

n

jury and/or

o

ns are not take

e

chnical

s

even to

r, not particula

t

, assembly,

d

to technical

u

ction, product

e

ssential, in or

d

d

irectly or

p

roperty dama

g

s

ist in unpacki

n

q

uired on Valte

k

0

00 is the term

s

pecific numbe

r

x

3200 indicate

s

e Logix 3200M

a

kdown of spec

a

nce personne

l

installing,

n

the valve.

l

lation, Operati

o

c

h as IOM 1 or

M

31) portions o

f

t

he appropriate

a

ge to valve pa

r

r

ictly followed.

ry parts or usin

g

could drasticall

s

onnel and

.

r

actices must

b

y

process cont

r

v

e and lifting

e

r instructions

a

r

y

e

r

u

ry

e

r

n.

rly

d

er

g

e.

g,

k

®

r

s

s

D

ific

l

o

n,

f

r

ts,

g

y

b

e

r

ol

3

3.1

1. Wh

i

the

des

eac

2. Wh

e

pos

acc

e

be l

unit

and

W

w

3. In t

h

im

m

4. Sh

o

Co

n

3.2

Control

instru

m

buildin

g

not req

u

suitabl

e

locatio

n

3.3

If a val

v

one ye

a

approp

r

Instruc

t

If O-rin

g

be repl

a

be disa

s

replace

1. Re

p

2. Ins

p

repl

– Digital Posit

i

Unpacki

n

Unpacking

i

le unpacking t

packing list a

g

cribing the sy

s

c

h shipping co

n

e

n lifting the s

y

ition lifting str

a

essories. Sys

t

ifted by actuat

o

t

using lifting s

t

d

outer end of

b

W

ARNING:

W

with lifting stra

be above the l

i

be given to pr

e

Failure to do s

personnel or d

h

e event of shi

m

ediately.

o

uld any probl

e

n

trol Division r

e

Storage

valve packag

e

m

entation) can

b

g

that affords

e

uired. Control

e

skids, not dir

e

n

must also be

Pre-install

a

v

e control pac

k

a

r, inspect on

e

riate Installati

o

t

ions (IOM) pri

o

g

s are ou

t

-of-r

o

a

ced and the a

c

ssembled and

e

d, complete th

e

p

lace the pres

s

p

ect the solen

o

l

ace as neces

s

i

oner 3200MD

n

g and St

o

he Logix 3200

M

g

ainst the mate

s

tem and acce

s

n

tainer.

y

stem from the

a

ps to avoid da

t

ems with valv

e

o

r lifting ring.

O

t

raps or hooks

b

ody.

W

hen lifting a v

a

ps, be aware t

h

ifting point. T

h

e

vent the valv

e

o can cause s

e

amage to nea

r

pping damage

e

ms arise, con

t

e

presentative.

e

s (a control v

a

b

e safely store

e

nvironmental

p

valve packag

e

e

ctly on the flo

o

free from floo

d

a

tion Inspe

c

k

age has been

e

actuator by di

o

n, Operation,

a

o

r to valve inst

a

o

und, deteriora

t

c

tuator rebuilt.

inspected. If t

h

e

following ste

p

s

ure-balance p

l

o

id and positio

n

s

ary.

LGENIM005

9

o

rage

M

D positioner,

rials received.

s

sories are inc

l

shipping cont

a

mage to moun

e

s up to six in

c

O

n larger syst

e

through the y

o

a

lve/actuator a

s

he center of g

r

h

erefore, supp

o

e

/actuator from

e

rious injury to

r

by equipment

.

, contact the s

h

t

act a Flowser

v

a

lve and its

d in an enclos

e

p

rotection; hea

e

s must be sto

r

o

r. The stora

g

d

ing, dust, dirt

e

c

tion

stored for mo

r

sassembling it

a

nd Maintenan

a

llation.

t

ed, or both, th

e

All actuators

m

h

e actuator O-r

i

p

s:

l

ug O-rings.

n

er soft goods

9

-04 09/11

3

check

Lists

l

uded in

a

iner,

ted

c

hes may

e

ms, lift

o

ke legs

s

sembly

r

avity may

o

rt must

rotating.

.

h

ipper

v

e Flow

e

d

ting is

r

ed on

g

e

e

tc.

r

e than

per the

ce

e

y must

m

ust then

i

ngs are

and

4

4 Logi

Posi

The Logix 32

0

input digital v

a

through the lo

c

the HART pro

t

with the positi

o

control both d

o

rotary mounti

n

the

4-20 mA inpu

t

mA without A

O

4.1 Spe

c

Table I: Elect

r

Power Supply

Compliance Vo

Effective Resis

t

Communicatio

n

Minimum Oper

a

Current

Maximum Volt

a

Table II: Valv

e

Compute

r

Ports

HART Modem

HART Filte

r

HART MUX

x 3200M

D

tioner O

v

0

0MD digital po

a

lve positioner.

c

al user interfa

c

t

ocol to allow t

w

o

ner. The Logi

o

uble- and sin

g

n

gs. The positi

o

signal. Start

u

O

card or 3.85

m

c

ifications

r

ical Specificat

i

Two-

w

10.0 t

o

l

tage 10.0

V

t

ance

495 Ω

Add 2

0

active

n

s HAR

T

a

ting 3.6 m

A

3.85

m

ge 30.0

V

e

Sigh

t

Suite S

o

Minimum P

e

95, 98, NT,

2

(64 MB rec

o

disk space,

C

1 minimum

a

(Can also c

o

connections

RS-232/PC

M

May be req

u

hardware

MTL 4840/

E

D

v

erview

sitioner is a tw

o

The positione

r

c

e. The Logi

x

3

w

o-way remote

x 3200MD pos

g

le-acting actu

a

o

ner is comple

t

u

p current must

m

A with AO ca

r

i

on

s

w

ire, 4-20 mA

o

30.0 VDC

V

DC @ 20 mA

@ 20 mA Typic

a

0

Ωwhen HART

Protocol

A

without AO bo

a

m

A with AO boar

d

V

DC

o

ftware Specifi

c

e

ntium processo

r

2

000, XP, 32 M

B

o

mmended), 30

M

C

D-ROM drive

a

vailable with 8

m

o

mmunicate via

P

)

M

CIA card/USB

u

ired in conjuncti

E

LCON 2700

Us

e

o

-wire 4-20 m

A

r

is configurabl

e

3

200MD utilize

communicatio

n

itioner can

a

tors with linea

r

t

ely powered b

y

be at least 3.6

r

d.

a

l

communication

a

rd

d

c

ations

r

running Windo

w

B

total memory

M

B available har

d

m

aximum possi

b

P

CMCIA and U

S

on with some D

C

e

r instructions

–

A

e

s

n

s

r

or

y

w

s

d

b

le.

S

B

C

S

Table I

I

Operati

n

Transp

o

Temper

a

Operati

n

Note: T

h

(a dew

p

temper

a

recomm

Table I

V

Housing

Soft Go

o

Weight

Table

V

Deadba

n

Repeat

a

Linearit

y

A

i

r

Con

s

A

ir Cap

a

Table

V

Potenti

a

Power

S

Maximu

m

(ohms)

Current

Linearit

y

Repeat

a

Hystere

s

Operati

n

–

Digital Positi

o

I

I: Environmen

n

g Temperature

o

rt and Storage

a

ture Range

n

g Humidity

h

e air supply mu

s

p

oint at least 18

d

a

ture, particle si

z

m

ended - and oil

c

V: Physical Sp

g

Material C

a

st

e

o

ds Bu

8.

3

20

V

: Positioner S

p

nd <

0

a

bility <

0

y

<

0

<

0

s

umption <

0

a

city 12

V

I: 4 to 20 mA

A

a

l Range of Rota

t

S

upply Range

m Load Resista

n

Signal Output

y

a

bility

s

is

n

g Temperature

o

ner 3200MD

tal Conditions

Range Stan

-40 t

o

0 to

1

s

t conform to IS

A

degrees Fahren

h

z

e below five mic

c

ontent not to e

x

p

ecification

s

a

st, powde

r

-pain

t

e

el

u

na-N / Florosilic

o

3

pounds (3.9 kg

.5 pounds (9.3 k

p

ecifications

0

.1 % full scale

0

.05 % full scale

0

.5 % (rotary)

0

.8 %, (sliding st

e

0

.3 SCFM (0.5 N

SCFM @ 60 ps

A

nalog Output

t

ion 40 ° -

9

12.5 t

o

n

ce (Suppl

y

4 - 20

m

1.0 %

F

0.25

%

1.0 %

F

-40 to

1

LGENIM0059

-

flows

e

dard -40 t

o

(-40

t

o

176 °F (-40 to

1

00 % non-cond

A

Standard ISA

7

h

eit below ambi

e

rons - one micr

o

x

ceed one part p

e

t

ed aluminum, s

t

o

ne

) aluminum

k

g) stainless ste

e

e

m) full scale

N

m

3

/hr) @ 60 psi

i (4 ba

r

g) (0.27

C

Specification

s

9

5 °

o

40 VDC, (24 V

D

y

voltage - 12.5)

m

A

F

.S.

%

F.S.

F

.S.

1

76 °F (-40 to 8

0

-

04 09/11

e

rve.com

o

176 °F

t

o 80 °C)

80 °C)

ensing

7

.0.01

e

nt

o

n

e

r million).

t

ainless

e

l

(4 ba

r

g)

C

v)

s

D

C typical)

/ 0.02

0

°C)

flowserve.com

Table VII: Ha

z

Flame Proof

SIRA 03 ATE

X

II 2 GD

Ex d IIB + H2

Ex tD A21 IP

6

T5 (Ta = -40 ˚

Intrinsically S

a

SIRA 03 ATE

X

II 1 GD

Ex ia IIC

T4 (Ta = -52 ˚

T5 (Ta = -52 ˚

Entity Param

e

Ui = 30 V

Ii = 100 mA

Pi = 800 mW

Ci = 30 nF Co

Li = 0

Non-Incendiv

e

SIRA 08 ATE

X

II 3 GD

Ex nL nA IIC

Ex tD A22 T9

5

T4 (Ta = -52 ˚

T5 (Ta = -52 ˚

Explosion Pro

IECEx SIR 04

Ex d IIB+H2

T

Ta = -40 ˚C to

Intrinsically S

a

IECEx FMG 0

Ex ia IIC

T4 Ta = -40 ˚

C

T5 Ta = -40 ˚

C

Entity Param

e

Ui = 30 V

Ii = 100 mA

Pi = 800 mW

Ci = 30 nF

Li = 0

Explosion Pro

10-AV4BO-0

5

Ex d IIB+H2

T

Special Con

d

The equ

To avoi

d

In order

For Intri

n

in accor

d

Substitu

t

z

ardous Area

C

X

1387

T5 IP65

6

5 T95 ˚C

C to +80 ˚C

a

fe

X

2299X

E

C to +85 ˚C) (

T

C to +55 ˚C)

e

ters

= 36 nF

e

X

4006

5

˚C

C to +85 ˚C)

C to +55 ˚C)

of

.0023X

T

5

+55 ˚C

a

fe

5.0003X

E

C

to +85 ˚C

T

C

to +55 ˚C

e

ters

of

60X

T

5

d

itions for Safe

ipment must be

i

d

possibility of st

a

to maintain the

e

n

sically Safe ins

t

d

ance with intrin

s

t

ion of compone

n

C

ertifications

ATEX

E

x iaD 20 T95 ˚

C

T

a = -52 ˚C to +

8

IECEx

E

x iaD 20 T95 ˚

C

T

a = -40 ˚C to +

8

K

OSH

A

Use:

i

nstalled in such

a

tic discharge cl

e

e

xplosion proof

c

t

allations the po

s

s

ically safe insta

n

ts may impair I

n

Us

e

C

8

0 ˚C)

C

8

0 ˚C

a manner as to

e

an only with a

d

c

ertifications do

n

s

itioner must be

c

llation standard

s

n

trinsic Safety.

e

r instructions

Explosi

o

Class I,

DIP Cl

a

Class I,

T5 Ta

m

T6 Ta

m

Type 4

X

Intrinsi

c

Class I,

Class I,

T4 Ta

m

T5 Ta

m

Type 4

X

Entity

P

Ui = 30

Ii = 100

Pi = 80

0

Ci = 30

Li = 0

Non-In

c

Class I,

T4 Ta

m

T5 Ta

m

Type 4

X

Barrier

s

Explosi

o

TUV 11

Ex d II

B

Ta = -4

0

Instrins

i

TUV 11

Ex ia II

C

T4 Ta

=

T5 Ta

=

Entity

P

Ui = 30

Ii = 100

Pi= 80

0

Ci = 30

Li = 0

Gost R

Gost K

minimize the ris

k

d

amp cloth.

n

ot remove or lo

o

c

onnected to sui

t

s

.

– Digital Posit

i

N

o

on Proof

Div 1, Groups

B

a

ss II, III, Div 1

G

Zone 1, Ex d II

B

m

b = -55 ˚C ≤Ta

m

b = -55 ˚C ≤Ta

X

c

ally Safe

II, III, Div 1, Gr

o

Zone 0, AExia I

m

b = -55 ˚C ≤Ta

m

b = -55 ˚C ≤Ta

X

P

arameters

V

0

mA

0

mW

nF

c

endive

Div 2, Groups

A

m

b = -55 ˚C ≤Ta

m

b = -55 ˚C ≤Ta

X

s

Not Required

on Proof

.0070

B

+H2 T5 Gb IP6

5

0

˚C -Ta - +80 ˚

C

ically Safe

.0071X

C

Ga IP65

=

-40 ˚C-Ta- +85

=

-40 ˚C-Ta- +55

P

arameters

Vcc

0

mA

0

mW

nF

-

–

k

of impact or fri

c

o

sen covers whil

t

ably rated intrin

s

i

oner 3200MD

orth America (

F

B

, C, D

G

roups E, F, G

B

+ H2 (CSA On

≤+80 ˚C (CSA

O

≤+60 ˚C

o

ups A, B, C, D,

IC (FM Only)

≤+85 ˚C

≤+55 ˚C

A

, B, C, D

≤+85 ˚C

≤+55 ˚C

InMetro

5

C

Ex ia III

C

˚C Ta = -4

0

˚C

Gost

c

tion with other

m

l

e circuits are liv

e

s

ically safe equi

p

LGENIM005

9

F

M⁄CSA)

ly)

O

nly)

E, F, G

C

T95 ˚C Da IP

6

0

˚C-Ta- +85 ˚C

m

etal surfaces.

e

.

p

ment, and mus

t

9

-04 09/11

5

6

5

t

be installed

6

4.2 Posi

t

The Logix 32

0

instrument. F

installed on a

action.

The Logix 320

mA input sign

a

communicatio

n

signal: Analog

signal is used

f

level of the in

p

sent via HAR

T

command sou

the HART 375

Whether in A

n

as the valve c

l

the valve ope

n

signal is conv

e

the signals co

r

The input sig

n

characterizati

o

longer uses

C

characterize t

h

done in softw

a

adjustment.

T

Equal Percen

t

Figure 1: Log

i

t

ioner Oper

0

0MD position

e

igure 1 shows

double-acting

0MD receives

p

a

l. However, si

n

n

s, two source

s

and Digital. In

f

or the comma

n

ut 4-20 mA sig

n

T

, is used as th

e

rce can be acc

e

communicator

,

n

alog or Digital

l

osed position

a

n

position. In

A

e

rted to a perc

e

r

responding to

n

al in percent

p

o

n/limits modif

i

C

AMs or other

m

h

e output of th

e

a

re, which allo

w

T

he positioner

h

t

(= %) and C

u

i

x 3200MD Di

g

ation

e

r is an electri

c

a Logix 3200

M

linear actuator

p

ower from the

t

n

ce this positio

n

s

can be used f

o

Analog source

,

n

d source. In D

n

al is ignored a

n

e

command sou

e

ssed with Val

v

,

or other host

s

S

ource, 0 % is

a

nd 100 % is al

A

nalog source,

t

e

ntage. During

0 % and 100

%

p

asses through

i

er block. The

m

echanical m

e

e

positioner.

T

w

s for in-the-fi

e

h

as three basi

c

u

stom characte

ital Positioner

S

Us

e

c

feedback

M

D positioner

for air-to-ope

n

t

wo-wire, 4-20

n

er utilizes HA

R

o

r the comman

d

the 4-20 mA

igital source, th

n

d a digital sig

n

rce. The

v

eSight softwar

e

s

oftware.

always define

d

ways defined

a

t

he 4-20 mA

loop calibratio

n

%

are defined.

a

positioner no

e

ans to

T

his function is

e

ld customer

c

modes: Line

a

rization.

S

chematic (ai

r

-

e

r instructions

–

n

R

T

d

e

n

al,

e

,

d

a

s

n

,

a

r,

In Line

a

to the

c

(= %)

m

rangea

b

enable

d

output

c

curve.

define

d

additio

n

(Minim

u

The ac

t

any ch

a

called t

The Lo

g

algorit

h

control

again t

o

measu

r

Comm

a

deviati

o

inner-l

o

upon t

h

spool p

stem b

e

deviati

o

This pr

o

r

-

to-open confi

g

–

Digital Positi

o

a

r mode, the i

n

c

ontrol algorith

m

m

ode, the inpu

t

bility = % curv

e

d

, the input sig

c

urve or a cus

t

The custom u

s

d

using a hand

h

n

, two user-de

f

u

m Position C

u

t

ual command

a

racterization

o

t

he Control Co

m

g

ix 3200MD u

s

h

m. The two s

t

and an outer-l

o

o

Figure 1, a s

t

r

ement of the

s

a

nd is compar

e

o

n exists, the

c

o

op control to

m

h

e deviation.

T

p

osition. The a

e

gins to move.

o

n between C

o

o

cess continu

e

g

uration)

o

ner 3200MD

n

put signal is p

a

m

in a 1:1 tran

s

t

signal is map

p

e

. If Custom c

h

nal is mapped

t

om, user-defi

n

s

er-defined 21

-

h

eld or ValveS

f

ined features,

u

toff), may aff

e

being used to

o

r user limits h

a

m

mand.

s

es a two-stag

e

t

ages consist

o

o

op, stem pos

i

t

em position s

e

s

tem moveme

n

e

d against the

c

ontrol algorith

m

m

ove the spool

T

he inner-loop

t

ctuator pressu

The stem m

o

o

ntrol Comma

n

e

s until the de

v

LGENIM0059

-

flows

e

a

ssed straight

s

fer. In Equal

p

ed to a stand

a

h

aracterizatio

n

to either a def

a

n

ed 21-point o

u

-

point output c

u

ight software.

Soft Limits an

d

e

ct the final inp

u

position the st

e

a

ve been eval

u

e

, stem-positi

o

o

f an inner-loo

p

i

tion control.

R

e

nsor provides

n

t. The Contro

Stem Position.

m

sends a sig

n

up or down, d

t

hen quickly a

d

res change an

o

vement reduc

e

n

dand Stem P

o

v

iation goes to

z

-

04 09/11

e

rve.com

through

Percent

a

rd 30:1

n

is

a

ult = %

u

tput

u

rve is

In

d

MPC

u

t signal.

e

m, after

u

ated, is

o

ning

p

, spool

R

eferring

a

l

If any

n

al to the

epending

d

justs the

d the

e

s the

o

sition.

z

ero.

flowserve.com

Figure 2: Sys

t

The inner-loo

p

means of a d

r

temperature-

c

valve pressur

e

modulator co

n

means of a pi

e

in response t

o

electronics.

A

the piezo bea

m

the pressure

u

pressure und

e

spool valve m

sensor trans

m

loop electroni

c

4.3 Deta

i

Ope

r

A more detail

e

Assume the u

Unit is in

A

Custom c

h

characteri

z

No soft li

m

Valve has

12 mA.

Loop cali

b

command

.

Actuator i

s

open.

Given these

c

source of 50

p

so the Comm

a

Command. S

is also at 50

p

the spool val

v

the pressures

This is comm

o

t

em Positionin

g

p

controls the

p

r

iver module.

T

c

ompensated

h

e

modulator.

T

n

trols the air p

r

e

zo beam ben

d

o

an applied v

o

A

s the voltage

t

m

bends, closi

u

nder the diap

h

e

r the diaphra

g

oves up or do

w

m

its the positio

n

c

s for control

p

i

led Seque

n

r

ations

e

d example ex

nit is configur

e

A

nalog comma

n

h

aracterization

z

ation is Linea

r

m

its enabled.

N

zero deviation

b

ration: 4 mA =

.

s

tubed and po

c

onditions, 12

m

p

ercent. Cust

o

a

nd source is

p

ince zero devi

a

p

ercent. With t

h

v

e will be at a

m

above and be

o

nly called the

g

Algorithm

p

osition of the

s

T

he driver mod

h

all effect sens

o

T

he piezo valv

e

essure under

a

d

er. The piez

o

o

ltage from the

t

o the piezo va

l

ng off against

a

h

ragm to incre

a

g

m increases o

w

n respectivel

y

n

of the spool

b

p

urposes.

n

ce of Posi

plains the con

t

e

d as follows:

n

d source.

is disabled (th

r

).

N

o MPC set.

with a presen

t

0 % comman

d

s

itioner is con

f

m

A represents

o

m characteriz

a

p

assed 1.1 to t

h

a

tion exists, th

e

h

e stem at the

m

iddle position

l

ow the piston

null or balanc

e

Us

e

s

pool valve by

ule consists o

f

o

r and a piezo

e

pressure

a

diaphragm b

y

o

beam deflect

s

inner-loop

l

ve increases,

a

nozzle causi

n

a

se. As the

r decreases, t

h

y

. The hall eff

e

b

ack to the inn

e

tioner

t

rol function.

erefore

t

input signal o

f

d

, 20 mA = 10

0

f

igured air-to-

a Command

a

tion is disable

h

e Control

e

Stem Positio

desired positi

o

that balances

in the actuator

e

dspool positi

o

e

r instructions

f

a

y

s

n

g

h

e

e

ct

e

r-

f

0

%

d

n

o

n,

.

o

n.

Assum

e

The po

s

percen

t

becom

e

Control

50 % =

positio

n

sends

a

positio

n

to the

b

top of t

h

the ste

m

75 per

c

decrea

s

openin

g

zero.

A

balanc

e

desire

d

One im

point: I

n

called I

algorit

h

balanc

e

zero s

p

offset.

that m

u

a null p

import

a

autom

a

– Digital Posit

i

e

the input sig

n

s

itioner sees t

h

t

. Linear char

a

e

s 75 percent.

Command an

+25 %, wher

e

n

. With this po

a

signal to mo

v

n

. As the spo

o

b

ottom of the a

c

h

e actuator. T

m

to start movi

c

ent. As the st

e

s

e. The contr

o

g

. This proce

s

A

t this point, th

e

e

d position. S

t

d

stem position

m

portant param

e

n

ner loop offs

e

I

nner loop offs

e

h

m. In order fo

e

d position, th

e

p

ool command.

The value of t

h

u

st be sent to t

h

p

osition with ze

a

nt for proper

c

a

tically during

s

i

oner 3200MD

n

al changes fr

o

h

is as a Com

m

a

cterization, th

e

Deviation is t

h

d Stem Positi

o

e

50 percent is

sitive deviatio

n

v

e the spool u

p

o

l moves up, th

e

ctuator and ai

r

T

his new press

u

i

ng towards th

e

em moves, th

e

o

l algorithm be

g

s

s continues u

n

e

spool will be

t

em movemen

t

is now achiev

e

eter has not b

e

e

t. Referring t

o

e

t is added to t

r the spool to

r

e

control algori

t

This is the p

u

h

is number is

e

h

e spool positi

o

ro deviation.

T

c

ontrol and is o

s

troke calibrati

o

LGENIM005

9

o

m 12 mA to 1

6

m

and source of

e

Control Com

m

h

e difference

b

o

n: Deviation =

the present st

e

n

, the control a

p

from its pres

e

e

supply air is

r

is exhausted

f

u

re differential

e

desired posit

i

e

Deviation be

g

g

ins to reduce

n

til the Deviati

o

back in its null

t

will stop and

t

e

d.

e

en discussed

o

Figure 2, a n

u

he output of th

r

emain in its n

u

t

hm must outp

u

u

rpose of the I

n

e

quivalent to t

h

o

n control to b

r

T

his paramete

r

ptimized and

s

o

n.

9

-04 09/11

7

6

mA.

75

m

and

b

etween

75 % -

e

m

lgorithm

e

nt

applied

f

rom the

causes

i

on of

g

ins to

the spool

o

n goes to

or

t

he

to this

u

mber

e control

u

ll or

u

t a non-

n

ner loop

h

e signal

r

ing it to

r

is

s

et

8

Figure 3: Lin

e

5 Mou

5.1 Mou

n

Valv

e

To mount a L

o

Mark One val

v

below. The f

o



9

/

16

in. op

e

and small

e



7

/

16

in. bo

x



3

/

8

in. ope

n

1. Remove

w

Insert pin i

n

on stroke l

e

their corre

s

the unthre

a

arm. Rein

s

follower ar

m

2. Slide the

d

over the fl

a

of the pos

i

the custo

m

washer o

v

the nut.

ar Mark One

C

nting an

d

n

ting to Val

t

e

s

o

gix 3200MD

p

v

e, refer to Fig

o

llowing tools

a

e

n-end wrench

e

r)

x

wrench

n

-end wrench

w

asher and nut

f

n

to the appropr

e

ngth. The str

o

s

ponding holes

a

ded end of th

e

s

tall lock wash

e

m

assembly.

d

ouble-D slot i

n

a

ts on the posi

i

tioner. Make

s

m

er interface si

v

er the threads

C

ontrol Valve

M

d

Installati

o

t

ek Linea

r

M

p

ositioner to a

V

ure 3 and pro

c

a

re required:

(or

1

/

2

in. for s

p

f

rom follower pi

n

i

ate hole in foll

o

o

ke lengths are

in the follower

a

e

pin is on the s

t

e

r and tighten n

u

n

the follower

a

tion feedback

s

s

ure the arm i

s

de of the posit

on the shaft a

n

Us

e

M

ountin

g

o

n

M

ark One

V

altek linear

c

eed as outline

d

p

ud sizes 2.88

n

assembly.

o

wer arm, base

d

stamped next t

o

a

rms. Make su

t

amped side of

t

u

t to complete

a

rm assembly

s

haft in the ba

c

s

pointing towa

r

ioner. Slide lo

c

n

d tighten dow

e

r instructions

–

d

d

o

re

t

he

c

k

r

d

c

k

n

3. Alig

the

4. Scr

e

mo

u

app

5. Slip

the

mo

u

the

6. Ins

e

7. Po

s

cla

m

ar

m

Le

a

8. Slid

stro

stro

9. Ce

n

foll

o

10. Alig

cla

m

–

Digital Positi

o

g

n the bracket

w

positioner. F

a

e

w one mounti

n

u

nting pad nea

r

p

roximately

3

/

16

i

the large end

o

back of the po

s

u

nting bolt. Sli

d

mounting bolt

a

e

rt the lower m

s

ition the take-

o

m

p mounting p

a

m

bolting and in

a

ve bolts loose

.

e the appropri

a

ke length, over

ke lengths are

s

n

ter the take-o

f

o

wer pin.

g

n the take-off

a

m

p and tighten

o

ner 3200MD

w

ith the three

o

a

sten with ¼ in

.

n

g bolt into the

h

r

est the cylinde

r

i

n. from being fl

o

f the teardrop

s

s

itioned/bracket

d

e the small en

d

a

nd align the lo

w

ounting bolt a

n

o

ff arm mounti

n

ad. Apply Loc

t

sert through

w

.

a

te pin slot of th

e

the follower ar

m

s

tamped by ea

c

f

f arm on the r

o

a

rm with the t

o

bolting. Torq

u

LGENIM0059

-

flows

e

o

uter mountin

g

.

bolts.

h

ole on the yok

e

r

. Stop when t

h

ush with moun

t

s

haped mounti

n

assembly ove

r

d

of the teardro

p

w

er mounting h

o

n

d tighten the

b

n

g slot against

t

ite 222 to the

t

w

ashers into st

e

e

take-off arm,

b

m

pin. The ap

p

c

h pin slot.

o

lling sleeve of

o

p plane of the

u

e to 120 in.•l

b

-

04 09/11

e

rve.com

g

holes on

e

h

e bolt is

t

ing pad.

n

g hole in

r

the

p

under

o

le.

b

olting.

the stem

t

ake-off

e

m clamp.

b

ased on

p

ropriate

f

the

stem

b

.

flowserve.com

NOTE: If

m

horizontal

w

move app

r

stroke of t

h

calibration

a RGGY c

o

of range o

n

linkage or

r

5.2 Mou

n

Valv

e

(See Figure 4

The standard

valve/actuato

r

volume tanks

a linkage dire

c

has been des

i

between the

p

required for t

h



5

/

32

in. All

e



1

/

2

in. ope

n



7

/

16

in. op

e



3

/

8

in. soc

k



3

/

16

in. nut

d

Figure 4: Sta

n

m

ounted proper

l

w

hen the valve

r

oximately ± 30

°

h

e valve. If mo

u

error will occur

o

de indicating t

h

n

one end of tr

a

r

otate the positi

n

ting to Sta

e

s

.)

rotary mounti

n

r

assemblies t

h

or handwheel

s

c

tly coupled to

i

gned to allow

f

p

ositioner and

t

h

e following pr

o

e

n wrench

n

-end wrench

e

n-end wrench

k

et with extens

i

d

river

n

dard Rotary

M

l

y, the follower

a

is at 50 % stro

k

°

from horizont

a

u

nted incorrectl

y

and the indicat

o

h

e position sen

s

a

vel. Repositio

n

o

n sensor to c

o

ndard Valt

e

n

g applies to V

a

h

at do not hav

e

s

. The standa

r

the valve sha

ft

f

or minimal mi

s

t

he actuator.

T

o

cedure are:

i

on

M

ountin

g

Us

e

a

rm should be

k

e and should

a

l over the full

y

, a stroke

o

r lights will bli

n

s

or has gone o

u

n

the feedback

o

rrect the error.

e

k Rotary

a

ltek

e

mounted

r

d mounting us

e

ft

. This linkag

e

s

alignment

T

he tools

e

r instructions

n

k

u

t

e

s

e

1. Fa

s

usi

n

2. Slid

ad

a

thr

o

wa

s

ligh

t

be

t

3. Att

a

the

NO

T

the

4. Usi

n

uni

v

(st

a

5. Usi

n

atta

bolt

s

6. Rot

a

slot

ne

e

the

ap

p

pro

p

– Digital Posit

i

s

ten the spline

n

g two 6 x

1

/

2

i

n

d

e the take-off

a

a

pter shaft. In

s

o

ugh the take-

o

s

her and nut.

T

t

ly snug on th

e

t

ightened after

a

ch follower ar

m

star washer a

n

T

E: The arm

w

free position.

n

g four

1

/

4

-20

x

v

ersal bracket

u

a

mped on brac

k

n

g a

1

/

2

in. end

w

ch bracket to a

c

s

slightly loose

ate take-off ar

m

on the take-o

f

e

ded noting th

e

take-off arm s

l

p

roximately

1

/

16

p

erly adjusted,

i

oner 3200MD

lever adapter

t

n

. self-tapping

s

a

rm assembly

s

ert the screw

w

o

ff arm and ad

d

T

ighten nut wit

h

e

shaft but still

a

linkage is corr

m

to positione

r

n

d 10-32 nut.

w

ill point up wh

e

x

1

/

2

in. bolts, f

using appropri

a

k

et).

w

rench and tw

o

c

tuator transfer

until final adjus

t

m

so the follo

w

f

f arm. Adjust

t

e

engagement

o

l

ot. The pin s

h

in. past the ta

k

securely tight

e

LGENIM005

9

t

o the splined l

e

s

crews.

onto the splin

e

w

ith star wash

e

d

the second s

t

h

socket so ar

m

a

ble to rotate.

ectly oriented.

r

feedback sha

f

e

n feedback s

h

f

asten position

e

a

te hole patter

o

5

/

16

-18 x

1

/

2

in.

case pad. Le

a

t

ments are ma

d

w

er pin will slid

e

t

he bracket po

s

o

f the follower

h

ould extend

k

e-off arm. W

h

e

n the bracket

i

9

-04 09/11

9

e

ver

e

lever

e

r

t

ar

m

is

This will

f

t using

h

aft is in

e

r to

n

bolts,

a

ve these

d

e.

e

into the

s

ition as

pin and

h

en

i

ng bolts.

10

Orienting th

e

1. Tube the

L

according

Positione

r

2. With supp

same dire

c

supply pr

e

follower a

r

approxim

a

3. Hold the t

a

take-off a

r

NOTE: T

h

the follow

e

pushed.

4. Connect

r

manifold.

5. Remove

m

QUICK-C

A

6. Refer to s

t

switches

a

the DIP s

w

7. Press the

seconds

o

positione

r

8. If the cali

b

GGGG or

Figure 5: Opt

i

e

Take-off Ar

m

L

ogix 3200MD

to the instructi

r

to Actuator.

l

y pressure off

,

c

tion the shaft

e

ssure. When

t

r

m (positioner)

a

tely 15 degre

e

a

ke-off arm in

p

r

m.

e take-off arm

e

r arm in place

r

egulated air

s

m

ain cover an

A

L button.

t

icker on main

a

ccordingly. (

A

w

itch settings i

s

QUICK-CAL

b

o

r until the po

s

r

will now perf

o

b

ration was su

c

GGGY and th

e

i

onal Rotary M

o

m

for Final Lo

c

positioner to t

h

o

ns given in S

e

,

rotate the foll

o

would rotate u

t

he mechanic

a

is reached, ro

t

e

s.

p

lace; tighten t

should be snu

but allow mov

upply to appr

o

d locate DIP

s

board cover a

n

A

more detaile

d

s

given in Sect

b

utton for thr

e

s

itioner begin

s

o

rm a stroke

c

c

cessful the gr

e

e

valve will be

i

o

untin

g

Us

e

c

k Down

h

e actuator

e

ction 5.5, Tu

b

o

wer arm in th

e

pon a loss of

l stop of the

t

ate back

he screw of th

e

g enough to h

o

ement when

o

priate port in

s

witches and

n

d set DIP

d

explanation

o

ion 7, Startup.

)

e

e to four

s

to move. Th

c

alibration.

e

en LED will bl

i

i

n control mod

e

e

r instructions

–

b

ing

e

e

o

ld

o

f

)

e

i

nk

e

.

Con

t

a R

G

exc

e

posi

t

bac

k

NO

T

adju

s

9. Tigh

t

scre

w

NO

T

reca

l

W

i

n

a

o

5.3

O

P

(See Fi

g

The opti

o

actuator

tanks or

bar link

a

are req

u



3

/

8

in



7

/

16

i

n



1

/

2

in

–

Digital Positi

o

t

inue with step

G

GY blink cod

e

e

eded and the

a

t

ioners limits.

R

k

approximatel

y

T

E: Remember

s

ting takeoff a

r

t

en the nut on

t

w

of the take-

o

T

E: If the take-

o

l

ibrated.

W

ARNING: Fa

i

n

positioner an

a

ction and stro

k

o

ff arm to splin

e

O

ptional V

a

P

rocedure

g

ure 5.)

onal rotary m

o

r

assemblies th

handwheels.

a

ge coupled to

u

ired:

. open-end wr

e

n

. open-end w

r

. open-end wr

e

o

ner 3200MD

9. If calibratio

e

, the A/D feed

a

rm must be a

d

R

eturn to step

y

10 degrees.

to remove the

r

m.

the take-off ar

m

o

ff arm must b

e

o

ff arm slips, t

h

i

lure to follow t

h

d/or linkage d

a

k

e carefully be

f

e

lever adapte

r

a

ltek Rotar

y

o

unting applies

at are equipp

e

The optional

m

the valve shaf

t

e

nch

r

ench

e

nch

LGENIM0059

-

flows

e

n failed, as in

d

back values w

e

d

justed away f

2 and rotate t

h

air supply bef

o

m

. The socke

t

e

tight, about 4

0

h

e positioner

m

h

is procedure

w

a

mage. Chec

k

f

ore lockdown

r

.

y

Mounting

to Valtek valv

e

e

d with mounte

m

ounting uses

a

t

. The followin

-

04 09/11

e

rve.com

d

icated by

e

re

rom the

h

e arm

o

re re-

t

head

0

in.•lb.

m

ust be

w

ill result

k

air-

of take-

e

/

d volume

a

four-

g tools

flowserve.com

1. Using a

1

/

2

bolts, atta

c

Leave bra

c

2. Using fou

r

wrench, f

a

four-hole

p

from the v

a

normal so

3. Attach foll

o

the star w

a

4. Attach trip

1

/

4

-20 bolt

s

on shaft u

n

5. Thread b

a

(Thread l

o

recomme

n

length of t

i

parallel to

length).

C

using a st

a

6. Tighten b

r

7. Check for

WAR

N

dama

g

Check

before

5.4 Nam

The Logix 32

0

mounting. Th

standard bra

c

is not recom

m

normal align

m

valve perform

the positioner

damage to th

e

position using

Log

Actuator R

o

FAIL POS

I

viewed fro

m

mounti

n

Counter

C

Cloc

k

2

in. open-end

w

c

h bracket to a

c

ket loose to a

r

1

/

4

-20 x

1

/

2

in.

a

sten positione

r

p

attern that loc

a

lve. Rotate p

gauges are fa

c

o

wer arm to p

o

a

sher and 10-

3

per and trippe

r

s

and two

1

/

4

-2

n

til final adjust

m

a

ll joint linkage

o

cking compou

n

n

ded to preven

t

i

e rod so follo

w

each other (th

e

C

onnect the ot

h

a

r washer and

r

acket and trip

p

proper operati

o

N

ING: If rotatin

g

g

e will occur to

air action and

initiating oper

a

ur Rotary

M

0

0 MD include

s

e Namur shaft

c

kets for valve

a

m

ended for hig

h

m

ent tolerance

s

ance. Care m

u

using a Namu

e

shaft. Moun

the following

t

i

x 3000 Positi

o

o

tation from

I

TION (as

m

positioner

n

g end )

C

lockwise

k

wise

w

rench and t

w

ctuator transf

e

llow for adjust

m

bolts and a

7

/

1

6

r

to universal

b

a

tes the positi

o

ositioner 90 d

e

c

ing upward.

o

sitioner feedb

a

3

2 nut.

r

clamp to valv

e

0

locknuts. L

e

m

ent.

e

nd to tripper

a

n

d such as Lo

c

t

back threadi

n

w

er arm and tri

p

e

rod must be

c

h

er ball joint en

d

a 10-32 nut.

p

er bolting.

o

n, note direct

i

g

in wrong dire

the positioner

stroke directio

a

tion.

M

ounting

s

an option for

option provid

e

a

utomation. T

h

h

performance

s

can cause a

d

u

st be taken w

r configuration

t the positione

r

t

able:

o

ner Namur M

o

NAMUR Posit

i

preloading in

s

Insert position

e

feedback slot

w

the FAIL POS

rotate position

and bolt in pla

c

Insert position

e

feedback slot

w

FAIL POSITI

O

positioner CC

W

in place.

Us

e

w

o

5

/

16

-18 x

1

/

2

i

n

e

r case pads.

m

ent.

6

in. open-end

b

racket, using t

o

ner the farthe

s

e

grees from

a

ck shaft, usin

g

e

shaft using t

w

ave tripper loo

a

nd tighten.

c

tite is

n

g.) Adjust the

p

per rotate

c

ut to the desi

r

d

to follower a

r

i

on of rotation.

ction, serious

and/or linkage

n carefully

Namur Rotary

e

s mounting to

h

e Namur opti

o

valves since t

h

d

egradation in

hen mounting

to prevent

r

and rotate int

o

o

unting

i

oner shaft

s

tructions

e

r shaft into

w

ith valve in

ITION and

er CCW 105°

c

e.

e

r shaft into

w

ith valve in

O

Nand rotate

W

15° and bolt

e

r instructions

n

.

he

s

t

g

w

o

se

r

ed

r

m

.

o

n

h

e

o

W

d

5.5

T

The Lo

g

pressu

r

150 psi

will be

u

is not r

e

higher t

regulat

o

maxim

u

air filter

air is a

p

NOTE:

7.0.01

(

particle

and oil

c

Air-to-o

tubing,

during

c

the act

u

Output

must r

e

signal.

calibrat

positio

n

mode.

Linear

For a li

positio

n

actuat

o

tubed

t

close

a

Rotary

For a r

o

manifo

Output

top sid

e

follow

e

the tra

n

Single

-

For sin

g

tubed t

o

action.

– Digital Posit

i

W

ARNING: If

t

preloaded, se

r

positioner sha

f

direction caref

u

Tubing Po

s

g

i

x

3200MD di

g

r

e changes and

g. A supply re

g

u

sing the diagn

o

e

quired. In app

l

t

han the maxim

u

o

r is required to

u

m rating (not t

o

is highly reco

m

p

ossibility.

The air supply

(

a dew point at

l

size below five

c

ontent not to

e

o

pen and air-to-

not the softwa

r

c

onfiguration, t

h

u

ator has been

1. It should b

e

e

ceive air to be

g

Verify that tubi

ion. Proper tu

b

n

er to function

c

Refer to Figur

e

Double-actin

g

i

near air-to-o

p

n

er manifold i

s

o

r. The Outp

u

t

o the top sid

e

a

ctuator the a

b

Double-actin

o

tary actuato

r

ld is tubed to

t

t

2 port of the

p

e

of the actua

e

d regardless

o

n

sfer case ori

e

-

acting Actua

t

g

le-acting actu

o

the pneumat

The Output 2

i

oner 3200MD

the positioner

s

r

ious damage

w

f

t. Check air a

ully before initi

s

itioner to

A

g

ital positioner i

s

can handle su

p

g

ulator is reco

m

o

stic features o

f

lications where

um actuator pr

e

lower the pres

s

o

be confused

w

m

mended for all

must conform t

o

l

east 18 °F bel

o

microns - one

m

e

xceed one par

t

-

close are dete

r

r

e. When air a

c

h

at selection t

e

tubed. The to

p

e

tubed to the s

i

g

in the correct

a

i

ng is correct p

r

b

ing orientatio

n

c

orrectly and h

a

e

5 and follow t

h

g

Actuators

p

en actuator, t

h

s

tubed to the

u

t 2 port of th

e

e

of the actuat

o

b

ove configur

a

g Actuators

r

, the Output 1

t

he bottom si

d

p

ositioner ma

n

tor. This tubi

n

o

f air action.

O

e

ntation deter

t

ors

u

ators, the Out

p

ic side of the

a

port must be

p

LGENIM005

9

s

haft is not pr

o

w

ill occur to th

e

ction and stro

k

ating operatio

n

A

ctuato

r

s

insensitive to

s

p

ply pressures

f

m

mended if the

f

the Logix 320

0

the supply pre

s

e

ssure rating a

s

s

ure to the act

u

w

ith operating r

a

applications w

h

o

ISA Standar

d

o

w ambient tem

m

icron recom

m

t

per million).

r

mined by the

a

c

tion selection

i

e

lls the control

w

p

output port is

i

de of the actu

a

a

ction on incre

a

r

ior to a stroke

n

is critical for t

h

a

ve the proper

h

e instructions

h

e Output 1 p

o

bottom side

o

e

positioner m

a

o

r. For a line

a

a

tion is revers

e

port of the p

o

d

e of the actu

a

n

ifold is tubed

n

g convention

O

n rotary act

u

mines the air

a

p

ut 1 port is al

w

a

ctuator regard

p

lugged.

9

-04 09/11

11

o

perly

e

k

e

n

.

s

upply

f

rom 30 to

customer

0

MD but

s

sure is

s

upply

u

ator’s

a

nge). An

h

ere dirty

d

ISA

perature,

m

ended -

a

ctuator

i

s made

w

hich way

called

a

tor that

a

sing

h

e

failure

below:

o

rt of the

o

f the

a

nifold is

a

r air-to-

e

d.

o

sitioner

a

tor. The

to the

is

u

ators,

a

ction.

w

ays

less of air

12

6 Wiri

n

(See Figure 6

WARNIN

G

connectio

n

which app

Housings

w

M20 abov

e

threads to

g

personal i

n

certificatio

housing t

h

match, ob

t

represent

a

6.1 4-20

Verify polarity

The Logix 32

0

current sourc

e

on the user in

t

a voltage sou

r

terminals. Th

operation. Mi

The input loop

positioner sho

u

a ground at o

n

environmental

In general, shi

e

NOTE: The L

o

safe barrier r

a

exceed 100

m

6.2 Grou

The green gr

o

cap, should b

e

and reliable e

a

tied to the sa

m

Additionally, t

h

grounded at

b

WARNIN

G

used to te

r

6.3 Com

p

(See figure 7.

)

Output compl

i

can be provid

e

system consi

s

barrier resista

positioner im

p

requires that

t

drop across t

h

10.0 VDC dro

n

g and G

r

.)

G

:This produc

t

n

s in either thr

e

ear identical b

u

w

ith M20 thre

a

e

the conduit

o

g

ether will da

m

n

jury and void

ns. Conduit fi

t

h

reads before i

n

t

ain suitable a

d

a

tive.

mA Comm

when making

0

0 is reverse p

o

e

to the input t

e

t

erface board

(

r

ce directly ac

r

e current must

nimum operati

current signal

t

u

ld be in shield

e

n

ly one end of t

h

electrical nois

e

e

ld wire should

o

gix 3200MD

p

a

ting of 100 m

A

m

A.

nding Scre

o

unding screw,

e

used to provi

a

rth ground re

f

m

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oss the Logix

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see sections

1

The switch se

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Operation

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5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

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95

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h

a

lve/actuator

a

s

ition. In Auto

m

valve and regi

v

alve to the sto

m

ing a self-cali

e

xt section on

n

.

lve/actuator a

s

p

osition. In th

e

valve for the

0

t

he open positi

a

nd down arro

w

e

xt section on

“Jog” buttons.

Us

e

o

ne of the

d

by the rotary

h

rough “H” ar

e

tuning sets.

sted at any ti

m

a

ult adjustable

u

ator sizes.

a

function of th

e

o

l signal, and i

s

d

they may be

d

ocumentation

o

rithm of the

v

alves or high-

t

he response f

o

a

lves. This

times when us

z

es the

t

h high frictio

n

response an

d

n occur on hi

g

v

anced units

w

h

for the

g

mode

o

calibration

h

is described

a

ssembly has

a

m

ode the

ster the 0 %

p to register th

bration. See

how to perfor

m

s

sembly has n

o

e

Jog mode th

e

0

% position an

on using the J

o

w

s. See the

how to perfor

m

e

r instructions

–

e

m

e

e

s

for

o

r

ed

n

d

g

h

w

ith

a

n

e

m

o

e

d

o

g

m

a

W

A

ma

y

the

pro

p

7.5

The Q

U

calibra

t

QUICK

the cali

by brie

f

setting

s

If the

Q

with th

e

actuat

o

calibra

t

calibra

t

lights fl

a

lights r

e

calibra

t

of the

v

extrem

e

calibra

t

perfor

m

attemp

t

that aft

e

calibra

t

If the

Q

will initi

valve p

the us

e

autom

a

neede

d

softwa

r

When

p

seque

n

indicat

e

positio

n

is appr

o

button

s

valve

w

Y-R se

q

positio

n

button

s

the ▲

a

100 %

p

require

d

the ligh

the cali

explan

a

–

Digital Positi

o

A

RNING: Durin

g

y

stroke unexp

e

valve will stro

k

p

erly isolated.

QUICK-C

A

U

ICK-CAL butt

o

t

ion of the posi

t

K

-CAL button f

o

bration. A QU

f

ly pressing th

e

s

will be retain

e

Q

uick calibratio

n

e

QUICK-CAL

o

r assembly ha

t

ion will compl

e

t

ion is in progr

e

a

shing indicati

e

turn to a seq

u

t

ion is complet

e

v

arious light se

q

e

ly large or ve

r

t

ion attempts.

m

ance and beg

t

ended. On a

n

e

r the first suc

c

t

ion be comple

t

Q

uick calibratio

n

ally close the

v

osition. The j

o

e

r to manually

s

a

tically always

s

d

a handheld o

r

r

e is required.

p

erforming a j

o

n

ce of Y-G-Y-

R

e

s that the use

r

n

the valve to

a

o

ximately 100

%

s

simultaneous

w

ill then stroke

q

uence again,

n

a second tim

e

s

. When the st

e

a

nd ▼buttons

position and p

r

d

while the cal

h

ts return to a

s

bration is com

p

a

tion of the va

r

o

ner 3200MD

g the QUICK-

C

ectedly. Notif

y

k

e, and make

s

A

L Operati

o

o

n is used to l

o

t

ioner. Pressi

n

o

r approximate

l

ICK-CAL can

b

e

QUICK-CAL

b

e

d.

n

switch (be c

a

button) is set t

o

s the necessa

r

e

te automatica

l

e

ss you will no

t

ng the calibrat

i

u

ence that star

t

e

. (See the ta

b

quences.) Th

e

r

y small actuat

o

The positione

r

ins each calib

r

n

initial install

a

c

essful calibra

t

t

ed for optimu

m

n

switch is set

v

alve then cau

s

o

g calibration

p

s

et the span; z

e

s

et at the seat

.

r

other PC bas

o

g calibration t

h

R

(yello

w

-green

r must use the

a

pproximately

1

% open press

ly to proceed t

o

and then wait

w

allowing the u

s

e

to exactly 10

em is properly

simultaneousl

r

oceed. No m

o

ibration proce

s

s

equence that

s

p

lete. (See th

e

r

ious light seq

u

LGENIM0059

-

flows

e

C

AL operation

t

y

proper perso

n

s

ure the valve i

o

n

o

cally initiate a

n

g and holding

l

y 3 seconds

w

b

e aborted at

a

b

utton and the

a

reful not to co

n

o

Auto and th

e

r

y internal sto

p

l

ly. While the

t

ice a series o

f

i

on progress.

W

t

s with a green

b

le X for an ex

p

e

initial calibrat

o

rs may requi

r

r

adapts to the

r

ation where th

a

tion it is reco

m

t

ion that one

m

m

performanc

e

to Jog, the cal

i

s

e a small jum

p

p

rocess will onl

y

e

ro position is

.

If an elevate

d

ed configurati

o

h

e LEDs will fl

a

-yellow-red) w

h

jog keys to m

a

1

00 %. When

both the ▲an

d

o

the next ste

p

w

hile flashing

t

s

er to adjust t

h

0 % using the

j

positioned pr

e

y again to regi

s

o

re user action

s

s is complete

d

s

tarts with a g

r

e

appendix for

u

ences.)

-

04 09/11

e

rve.com

t

he valve

n

nel that

s

the

w

ill initiate

a

ny time

previous

n

fuse

e

valve/

p

s the

f

different

W

hen the

light the

p

lanation

ion of

r

e several

actuator

e last

m

mended

m

ore

e

.

i

bration

p

in the

y

allow

d

zero is

o

n

a

sh in a

h

ich

a

nually

the valve

d

▼

p

. The

t

he Y-G-

h

e valve

j

og

e

ss both

s

ter the

s are

d

. When

r

een light

an

flowserve.com

7.6 Loca

Local control

o

interface by h

o

simultaneousl

seconds. Th

e

position the v

a

Y-G-Y-Y (yell

o

the local cont

r

briefly press t

h

WARNIN

G

valve, the

Notify pro

p

to remote

is properl

y

7.7 Fact

o

To perform a

f

applying pow

e

calibration wil

l

must be re-ca

other user co

n

information w

i

WARNIN

G

inability to

Notify pro

p

make sur

e

7.8 Com

m

Performing a

c

source to ana

mode. This i

s

holding down

pressing the

Q

be done after

7.9 Vers

i

The version n

checked at a

n

down the ▲

b

unit other tha

n

indicating the

will give the

m

operation. T

h

the numbers

a

Table IX: Ver

s

Color

Green

Yellow

Red

l control of

o

f valve positi

o

o

lding both jog

y pressing the

e

▲and ▼but

a

lve. While in

t

ow

-green-yello

r

ol mode and r

e

h

e QUICK-CA

L

G

: When oper

a

valve will not r

p

er personnel

t

command cha

n

y

isolated.

o

ry Reset

f

actory reset,

h

e

r and all of th

e

l

be reset to fa

c

librated after

a

n

figured limits,

i

ll also be lost

a

G

: Performing

a

operate the v

a

p

er personnel

t

e

the valve is p

r

m

and Res

e

c

ommand res

e

log if it has be

e

s

done while a

Q

both the ▲an

Q

UICK-CAL b

u

resetting.

i

on numbe

r

umber of the

e

n

y time except

d

b

utton. This wi

l

n

to change th

e

major version

m

inor version n

u

h

e version cod

e

a

ssigned acco

r

s

ion number c

h

First Blink

Value

0

9

18

valve posi

t

o

n can be don

e

buttons while

QUICK-CAL

b

t

ons can then

b

t

his mode the

L

w-yellow) seq

u

e

turn to norma

L

button.

a

ting using loc

a

e

spond to ext

e

t

hat the valve

w

n

ges, and ma

k

h

old QUICK-C

A

e

internal varia

b

c

tory defaults.

a

factory reset.

alarm settings

a

nd need to b

e

a

factory reset

a

lve until recon

t

hat the valve

m

r

operly isolate

d

e

t

e

t will reset the

e

n inadvertentl

Q

UICK-CAL is

d ▼buttons

w

u

tton. A new

Q

r

checking

e

mbedded cod

e

d

uring a calibr

a

l

l not alter the

o

e

blink sequen

c

number. Hold

i

u

mber without

e

s are interpre

t

r

ding to the foll

h

eckin

g

Second

Blink

V

alu

e

0

3

6

Us

e

t

ion

e

from the user

then

b

utton for 3

b

e used to

L

EDs will flash

u

ence. To exit

l operation,

a

l control of the

e

rnal comman

d

w

ill not respon

d

k

e sure the val

v

A

L button whil

e

b

les including

The positione

Tag names a

n

, and valve

e

restored.

may result in t

h

figured proper

l

m

ay stroke, an

d

d

.

command

y

left in digital

in process by

w

hile briefly

Q

UICK-CAL mu

e

may be

a

tion by holdin

g

o

peration of th

e

c

e to 3 blinks

i

ng the ▼butt

o

affecting

t

ed by adding

u

owing table:

e

Third Blin

Value

0

1

2

e

r instructions

a

d

s.

d

v

e

e

r

n

d

h

e

l

y.

d

st

g

e

o

n

u

p

k

For ex

a

and ho

l

resultin

version

7.10

The bli

n

3200M

D

table.

(

green l

i

indicat

e

diagno

s

Advan

c

7.11

V

Flowse

and di

a

positio

n

from a

The Lo

g

suppor

t

Device

can be

Found

a

more i

n

Pr

o

Diagno

s

and ra

m

softwa

r

calibra

t

sensor

Handh

e

as Val

v

– Digital Posit

i

a

mple if holdin

g

l

ding the ▼bu

t

g version num

2.12.

Logix 320

0

n

k codes used

D

digital positi

o

(

Table X.) In

g

i

ght flashing fi

r

e

s that there a

r

s

tic status res

u

c

ed or Pro dia

g

ValveSigh

t

Diagnostic

Handheld

C

rve Corporatio

a

gnostic softw

a

n

er called Valv

e

Flowserve rep

r

g

ix 3200MD di

t

ed by the HA

R

Description (

D

obtained from

a

tion or from y

o

n

formation ple

a

o

duct Manual

f

stic features s

u

m

p tests are p

e

r

e. Certain cal

i

t

ion, analog ou

calibrations a

r

e

ld Communic

a

v

eSigh

t

.

i

oner 3200MD

g

the ▲button

tton gave a Y-

Y

ber would be (

0

MD Statu

s

to convey the

o

ner are descr

i

g

eneral, any s

e

r

st is a normal

o

r

e no internal

p

u

lts are only av

g

nostics option

.

t

Configura

t

Software

a

C

ommunic

a

n has written

c

a

re for the Logi

x

v

eSigh

t

. This s

o

r

esentative.

gital positione

r

R

T 375 Handh

e

D

D) files and th

the HART Co

m

o

ur Flowserve

a

se see the foll

f

or the HART

C

u

ch as the dat

a

e

rformed using

i

bration featur

e

tput calibratio

n

r

e performed u

s

a

tor or using d

i

LGENIM005

9

gave a G-G-

R

Y

-G code then

0+0+2).(9+3+

0

s

Condition

status of the

L

i

bed in the foll

o

e

quence startin

o

perating mod

e

p

roblems. So

m

ailable with th

e

.

t

ion and

a

nd HART

3

a

to

r

c

ustom configu

x

3200MD digi

o

ftware is avai

r

supports and

e

ld Communic

a

e manual liste

d

m

munication

representative

owing guide:

C

ommunicator.

a

log, signature

the ValveSig

h

e

s such as loo

p

n

, and actuator

s

ing the HAR

T

i

agnostic soft

w

9

-04 09/11

17

R

code,

the

0

) or

L

ogix

o

wing

g with a

e

and

m

e

e

3

75

ration

tal

lable

is

a

tor. The

d

below

. For

tests,

h

t

p

pressure

T

375

w

are such

18

Table X: Logi

x

Blink

Code Des

c

GGGG NO

R

GGGY

MP

C

(MP

for ti

valv

e

at c

o

occ

u

valu

e

GGYG

LO

C

DIS

A

the l

time

GGYY

DIG

I

is n

e

4-2

0

GGRR

SQ

U

indi

c

seq

u

GYGG

PO

S

reac

indi

c

GYGY

SO

F

bein

posi

t

posi

t

limit

GRGG

CY

C

that

The

usa

g

trav

e

spo

o

iden

YGGY SIG

N

has

YGGR INIT

whe

YGYG

CA

L

is in

loca

cali

b

are

o

YGYY

JO

G

plac

e

stro

k

YGYR

JO

G

cali

b

valv

e

YYGG

PO

S

Indi

c

tem

p

the

d

inhi

b

the

e

tem

p

YYGY

PR

E

duri

n

pre

s

x

3200MD Sta

t

c

ription

R

MAL OPERATI

O

C

ACTIVE MOD

E

C

) is active. Th

e

ght shutoff feat

u

e

s when closed.

o

mmand signals

u

r on 3 way valv

e

e

has been set.

C

AL INTERFAC

E

A

BLED, indicate

s

ocal interface.

T

when the QUIC

I

TAL COMMAN

D

e

eded to change

0

mA input signa

l

U

AWK MODE O

N

c

ates a user has

u

ence so that it

c

S

ITION LIMIT AL

E

hed or is exceedi

c

ator similar to a li

F

T STOP LIMIT

A

g commanded t

o

t

ion limit and th

e

t

ion at the limit.

stop except it is

C

LES or TRAVE

one of the cycle

criterion and co

u

g

e of the valve.

T

e

l, total valve cy

c

o

l valve cycles.

F

tify the specific l

i

N

ATURE IN PR

O

been initiated b

y

IALIZING MOD

E

n the unit is po

w

L

IBRATION IS I

N

process. Calibr

lly with the QUI

C

b

rations for the i

n

o

nly initiated re

m

G

COMMAND S

T

e

d in a local ove

k

ed using the tw

o

G

CALIBRATION

b

ration, the unit is

e

position to the

d

S

ITIONER TEM

P

c

ates the interna

p

erature limit. T

h

d

efault setting is

b

it responsivene

s

e

lectronics and

d

p

erature may li

m

E

SSURE OUT O

F

n

g a pressure s

e

s

sures to port 1

w

t

us Condition

C

O

N. Indicates no

r

E

(user set). Ind

e

command is b

e

re. This is a no

r

The factory de

f

below 1 %. Thi

s

e

s at both ends

o

E

DISABLED/E

N

s

PC software h

a

T

his code is only

K-CAL button is

D

SOURCE. In

d

the position co

m

is ignored.

N

/OFF (user set

)

set the position

e

c

an be visually l

o

E

RT (user set). I

n

ng a user define

d

mit switch indicat

o

A

LERT (user se

t

o

exceed a user

e

internal softwar

The function is

s

not active if the

L LIMIT ALERT

or travel limits h

u

nt limit are set

b

T

here are accu

m

c

les, total spool

v

F

lowserve suppl

i

i

mit that has be

e

O

GRESS MOD

E

y

Flowserve sup

p

E

. Diisplays a bl

w

ering up.

N

PROGRESS.

a

tions such as s

t

C

K-CAL button o

r

n

puts and output

s

m

otely.

T

ATE. Indicates

rride mode whe

r

o

local jog butto

n

STATE. Indicat

e

waiting for the us

e

d

esired 100 % op

e

P

ERATURE WA

R

l electronics hav

h

e minimum limi

t

-40 °F (-40 °C).

s

s and accuracy

.

d

efault setting is

m

it the life of the

p

F

RANGE WAR

N

e

nsor calibration,

w

as too small for

Us

e

C

odes

r

mal, healthy ope

icates that tight

s

e

yond the user s

e

r

mal condition fo

r

a

ult setting trigg

e

s

indication may

o

f travel if the hi

g

N

ABLED. When

a

s been used to

present for a sh

pressed.

d

icates a HART

s

m

mand and the

a

)

. When ON, thi

s

e

r to flash a spe

c

o

cated.

n

dicates the posi

t

d

upper or lower p

o

r.

t

). Indicates the

d

efined upper o

r

e

is holding the

s

imilar to a mec

h

unit is un-power

e

(user set). Indi

c

as been exceed

e

b

y the user to tra

m

ulators for total

v

alve travel, and

i

es software tha

t

e

n reached.

E

. Indicates that

p

lied software.

ink sequence 3

t

Indicates a calib

t

roke may be ini

t

r

remotely. Oth

e

s

or pressure se

n

the unit has be

e

r

e the valve can

o

n

s.

e

s that during a jo

e

r to manually a

d

e

n position.

R

NING (user se

t

e exceeded a

t

of the electroni

c

Low temperatu

r

.

The maximum

185 °F (85 °C).

p

ositioner.

N

ING. Indicate

s

the range of ap

p

optimum perfor

m

e

r instructions

–

Reco

m

ration

s

hutoff

e

t limit

r

all

e

rs this

also

g

h MPC

If tight

s

correct

MPC v

a

See D

T

disable

ort

If local

enable

d

See D

T

s

ignal

a

nalog

A man

u

back to

configu

r

progre

s

briefly

p

done a

f

s

c

ial

This m

o

the Sq

u

hour h

a

screen

ion has

osition

Reset t

h

signal

b

Custo

m

unit is

r

lower

h

anical

e

d.

Reset

t

signal

b

See D

T

c

ates

e

d.

ck the

valve

total

t

can

For val

v

mainte

n

packin

g

and tig

h

See D

T

can be

consu

m

Status

/

a test Signat

u

See D

T

t

imes Wait fo

ration

t

iated

e

r

n

sors

Local c

a

button.

e

n

o

nly be Contro

l

cancell

g

j

ust the

Use th

e

fully o

p

QUIC

K

t

).

c

s and

r

e may

limit of

High

Regul

a

readin

g

Health

s

that

p

lied

m

ance.

Adjust

positio

n

Briefly

and th

e

calibra

t

–

Digital Positi

o

m

mendations

shutoff is not de

s

t

values or adjus

t

alue.

T

M screen: Con

f

control is desire

d from the remo

t

T

M screen: Con

f

u

al Command So

u

analog control m

o

r

ator is not availa

b

s

s by holding dow

n

p

ressing the QUI

C

f

ter resetting. Se

e

ode is cancelled

u

awk mode is s

e

a

s passed since

: Configuration/

C

he indicator if mo

b

ack in the specifi

m

/Position Cut-off.

t

he limit if more

t

b

ack in the spec

T

M screen: Con

f

ve accumulator

s

nance when the

g

tightness, and

htness. After m

a

T

M screen: Heal

t

disabled. For s

p

m

ption and sign

s

/

Positione

r

Healt

u

res can only be

T

M screen: Diag

n

o

r power up to c

o

alibration may be

Remote calibrati

l the valve using

l

ed by briefly pu

s

e

buttons on the

p

en position. Se

e

K

-CAL section of

a

te the temperat

u

g

is in error, repl

a

Status/Position

e

the supply pres

s

n

er can properly

push the QUIC

K

e

positioner will

o

t

ion values if val

i

o

ner 3200MD

s

ired reset the ti

g

t

the command

s

f

iguration/Custo

m

d then the local

t

e software.

f

iguration/Basic

L

u

rce Reset is pro

v

o

de from the local

b

le. This is done

w

n

both the Jog bu

t

C

K-CAL button. A

e

DTM screen: Da

s

if the QUICK-C

A

e

lected again re

m

the command

w

C

ustom/LED.

re travel is need

e

i

ed range. See

D

.

This indicator c

a

t

ravel is needed

ified range.

f

iguration/Custo

m

s

indications foll

o

limit is reached

checking linkag

e

a

intenance, res

e

t

h Status/Positi

o

pool valve accu

m

s

of wear. See

D

t

h. This indicato

r

cancelled by Fl

o

nostics

o

mplete.

e

cancelled by bri

e

i

ons can only be

c

the jog buttons.

s

hing the QUIC

K

positioner to ad

j

e

the explanatio

n

main document

u

re of the positio

a

ce the main bo

a

e

r Health. This i

n

s

ure to a proper

v

calibrate the se

n

K

-CAL button to

a

o

perate using th

e

i

d.

LGENIM0059

-

flows

e

g

ht shutoff limits

s

ignal inside of t

h

m

/Position Cut-o

f

interface must b

e

L

ocal Interface.

v

ided to change th

e

interface if a PC

o

w

hile a QUICK-C

A

t

tons (up and dow

new QUICK-CA

L

s

hboard.

A

L button is brie

f

m

otely, or more t

w

as issued. See

e

d o

r

adjust the c

o

D

TM screen: Conf

i

a

n be disabled.

or adjust the co

m

m

/Soft Limits.

o

w routine proce

d

such as checkin

e

s for wear, mis

a

e

t the cycle accu

m

o

ner Health. Thi

s

m

ulators inspect

D

TM screen: He

a

r

can be disable

d

o

wserve supplie

d

e

fly pushing the q

c

ancelled by the

s

This mode ma

y

K

-CAL button.

j

ust the valve to

t

n

of Jog Calibrat

for operation.

ner. If the temp

e

a

rd. See DTM s

n

dicator can be

d

v

alue (30-150 p

s

n

sors. Then rec

a

a

cknowledge thi

s

e

current short s

t

-

04 09/11

e

rve.com

to the

h

e specified

f

f.

e

re-

e

command

o

r hand held

A

L is in

n) while

L

must be

f

ly pressed,

han one

DTM

o

mmand

iguration/

m

mand

d

ures for

g the

a

lignment,

m

ulator.

s

indicator

for high air

a

lth

d

.

d

software.

uick-cal

s

oftwa

r

e.

y

be

t

he desired

e in the

e

rature

creen:

d

isabled.

s

i g) so the

alibrate.

s

condition

t

roke

flowserve.com

Blink

Code Des

c

YYGR

SU

P

posi

t

the

u

YYYG

SU

P

that

t

Low

posi

t

pres

fail

a

pres

YYYY

AC

T

dec

r

bas

e

actu

forc

e

YRGG

PIL

O

that

t

the

r

exc

e

loop

rela

y

indi

c

can

b

corr

o

YRGY FRI

C

fricti

o

YRGR

PN

E

posi

t

Lea

k

resp

sup

p

YRYG

FRI

C

valv

e

fricti

o

j

erk

y

fro

m

bea

r

trim

oth

e

YRRY

ELE

Indi

c

the

p

con

d

for l

o

valv

e

YRRR

PN

E

Indi

c

to th

e

ove

r

syst

e

the

s

was

load

RGGY

FE

E

CA

L

the

r

sma

out

o

c

ription

P

PLY PRESSU

R

t

ioner has deter

m

u

ser set warning

P

PLY PRESSUR

E

t

he supply press

u

supply pressure

c

t

ioner failure. Th

e

s

ure is 30 psi (2.

1

a

t less than appro

x

s

ure indications

c

T

UATION R

A

TI

O

r

eased ability of

t

e

d on the ratio o

f

ate. It is affecte

d

e

and available

s

O

T RELAY RES

P

t

he pilot relay is s

r

esponsiveness, i

n

e

ssive air consum

and consists of t

h

y

) which is couple

c

ator corresponds

b

e caused by a p

o

sion, or ice on th

C

TION LOW W

A

o

n has passed

b

E

UMATIC LEAK

W

t

ioner has detect

e

k

age from the act

u

o

nsiveness and

e

p

ly pressure can

a

C

TION HIGH W

A

e

/actuator frictio

n

o

n can cause lo

o

y

motion, or valv

e

m

the p

r

ocess on

r

ing or guides in

or stem, excess

i

e

r valve/actuator

CTRONIC INAB

I

c

ates that the pie

z

p

roper failure pos

i

d

ition may occur

b

o

ng periods of tim

e

held in the ope

n

E

UMATIC INABI

L

c

ates that upon lo

s

e

fail-safe positio

n

rc

ome the friction

e

m is relying on

p

s

pring is pushing.

not sized properl

y

may have increa

DBACK READI

N

L

IBRATION AL

A

r

ange of motion

o

ll for optimum p

e

o

f range.

R

E HIGH WARNI

m

ined that the s

u

limit.

E

LOW WARNIN

G

u

re is below the u

s

c

an cause poor v

e

minimum reco

m

1

bar) for proper

o

x

imately 17 psi (1

c

an also be caus

e

O

WARNING (us

e

t

he system to ac

t

f

available force

t

d

by the proces

s

s

upply pressure.

P

ONSE WARNIN

ticking or slow to

n

creases the cha

n

ption. The pilot r

e

h

e driver module

a

d to the spool val

v

with inner loop l

a

a

rtially clogged p

i

e spool, or low s

u

A

RNING (user s

e

b

elow the user s

e

W

ARNING (user

e

d a leak in the a

c

u

ator can cause

d

e

xcessive air/gas

a

lso trigger this w

a

A

RNING (user s

e

n

has passed th

e

o

p oscillations, p

e

sticking. It ca

n

the stem, trim o

r

the valve and a

c

i

vely tightened p

mechanical issu

I

LITY TO FAIL S

A

z

o may be dama

g

i

tion upon loss of

b

riefly on an air-to

e in the closed p

o

n

position.

L

ITY TO FAIL S

A

s

s of air supply, t

h

n

. The spring alo

n

a

nd process load

neumatic force t

o

The failsafe spri

n

y

for the applicati

o

s

ed.

N

G PROBLEM

D

A

RM. Indicates t

o

f the position fe

e

rformance, or t

h

Us

e

NG. Indicates t

h

u

pply pressure i

s

G

(user set). Indi

s

er set warning li

m

alve response or

m

mended supply

o

peration. The u

n

.2 bar). Low sup

p

e

d by pneumatic l

e

e

r set). Indicate

s

t

uate the valve.

t

o required forc

e

s

load, friction, s

p

G

(user set). Ind

i

respond. This af

f

n

ce of limit cyclin

g

e

lay is part of the

a

ssembly with pi

e

v

e. The value of

a

g. Delayed resp

o

i

ezo or debris, oil,

u

pply pressure.

e

t). Indicates th

e

e

t limit.

set). Indicates th

c

tuation assembl

y

d

ecreased

consumption. L

o

a

rning.

e

t). Indicates th

e

e

user set limit.

H

oor position con

t

n

be caused by

b

r

seat, by a failin

g

c

tuator, galling o

f

a

cking, linkages

e

s.

A

FE WARNING.

ed. This may pr

e

signal/power. Th

-

close valve that

i

o

sition, or an ai

r

-t

o

A

FE WARNING.

h

e valve may not

n

e is not adequa

t

in the system.

T

o

actuate in the di

r

n

g may have fail

e

o

n. Friction or pr

o

D

URING

hat during calibr

a

edback arm wa

s

h

e position sens

o

e

r instructions

Reco

m

h

e

s

above

Regula

t

limit re

c

Check

t

sensor

Health.

cates

m

it.

n

it will

p

ly

e

ak.

Regul

a

(2.1 ba

supply

pressu

r

board i

f

actuat

o

This in

d

s

a

It is

to

p

ring

Increa

s

spring.

Health

cates

f

ects

g

and

inner

e

zo (I-P

this

o

nse

Check

limits.

corrosi

o

Repla

c

water-

f

Positio

n

e

Low fri

c

seals i

n

Valve

H

at the

y

.

o

w

Repair

Ensur

e

Actuat

o

e

H

igh

t

rol,

uild-up

g

f

the

, or

Deter

m

If not, c

followi

n

any ext

stem, r

e

j

erky tr

a

valve c

o

This in

d

e

vent

is

i

s held

o

-open

If alar

m

damag

move

t

e to

T

he

r

ection

e

d, or it

o

cess

Check

proces

s

a

tion,

s

too

o

r was

Check

f

closer

t

the fee

d

travel

a

ackno

w

current

conditi

o

or feed

range t

briefly

p

positio

n

– Digital Posit

i

m

mendations

te the supply pre

s

c

ommended for y

o

t

he pressure sen

s

board if necessa

r

This indicator c

a

a

te the supply pr

e

a

r). Recalibrate

p

is adequate. R

e

re sensor board

f necessary. C

h

o

r tubing. See D

d

icator can be d

i

s

e the supply pre

s

Resize the actu

a

Status/Actuator

response of the

Check supply p

r

on, ice on the s

p

c

e the piezo or d

r

f

ree air/gas sup

p

ner Health. Thi

s

c

tion is usually

a

n

the valve and

a

H

ealth. This indi

pneumatic leak

s

e

proper supply

p

o

r Health. This i

m

ine if the friction i

s

c

onsider increasin

n

g to reduce fricti

o

t

ernal mechanical

e

pair or replace t

h

a

vel can indicate

i

o

mponents. See

d

icator can be d

i

m

persists for mo

ed and should b

for high friction.

s load. This indi

for loose linkage

s

t

o the follower ar

m

d

back rotation is

a

nd recalibrate.

B

w

ledges this con

d

short stroke cali

b

o

n does not clea

r

back potentiome

hen restart the c

a

p

ushing the QUI

C

n

er to use the pa

r

i

oner 3200MD

s

sure at the posit

i

o

ur actuator. Re

c

s

or board conne

c

r

y. See DTM scr

e

a

n be disabled.

e

ssure at the po

s

p

ressure sensor

s

e

pair kinked sup

p

connections an

d

h

eck for pneuma

t

D

TM screen: Hea

i

sabled.

s

sure. Reduce th

e

a

tor. Adjust user

s

Health. This in

d

valve. If OK, a

d

r

essure. Check

t

p

ool. Clean or r

e

r

iver module as

s

p

ly. See DTM sc

s

indicator can b

e

a

n indication of i

m

a

ctuator. See D

T

i

cator can be dis

s

at the tubing ju

p

ressure. See D

ndicator can be

d

s

significantly int

e

g the friction war

n

o

n: Stroke the val

v

l

obstruction, loo

s

h

e actuator. Hig

h

i

nternal galling.

R

e

DTM screen: H

e

i

sabled.

re than 30 minu

t

e replaced. Thi

s

Repair or repla

c

i

cator can be dis

s

and/or adjust t

h

m

pivot to create

less than 15 de

g

B

riefly pushing th

d

ition and the po

s

b

ration if otherwi

s

r

then adjust the

p

ter to move the

p

a

libration. This

e

C

K-CAL button,

w

rameters from th

e

LGENIM005

9

i

oner below the

m

c

alibrate pressur

e

c

tions. Replace p

r

e

en: Health Statu

s

s

itioner above 3

0

s

. Ensure syste

m

p

ly tubing. Che

c

d

replace pressu

t

ic leaks in the a

c

a

lth Status/Actua

t

e

friction. Check

s

et limits. See D

T

d

icator can be di

s

d

just Pilot Relay

R

t

he spool for de

b

e

place the spool

s

embly. Maintai

n

reen: Health St

a

e

disabled.

m

properly loade

d

T

M screen: Heal

abled.

nctions and act

u

TM screen: Hea

d

isabled.

e

rfering with the v

a

n

ing limit. Consi

d

v

e to clear off buil

s

en the packing,

c

h

ly localized frictio

R

epair or replace

e

alth Status/Val

v

t

es, the piezo as

s

s

indicator can b

e

c

e actuator spri

n

abled.

h

e feedback pin t

a larger angle o

f

g

rees for the total

e QUICK-CAL b

u

s

itioner will opera

s

e a good calibr

a

p

ositioner mount

i

p

osition sensor b

a

e

rror may be clea

w

hich will force t

h

e

last good calib

r

9

-04 09/11

19

m

aximum

e

sensors.

ressure

s

/Actuator

0

psi

m

air/gas

c

k the

re sensor

c

tuator and

t

or Health.

the actuator

T

M screen:

s

abled.

R

esponse

b

ris, oil,

assembly.

n

a clean,

a

tus/

d

packing or

th Status/

u

ator seals.

lth Status/

a

lve control.

d

er the

l

d-up. Clear

c

lean the

n or very

internal

v

e Health.

sembly is

e

disabled.

n

g. Reduce

o a position

f

rotation if

valve

u

tton

a

te using the

a

tion. If the

i

ng, linkage

a

ck into

red by

h

e

r

ation.

20

Blink

Code Des

c

RGGR

INN

E

cali

b

coul

d

RGYG NO

N

cali

b

RGYY

NO

M

cali

b

the

c

RGRR

FA

C

fact

o

not

r

posi

t

RYYG

SU

P

the

s

sup

p

failu

r

(2.1

app

r

indi

c

RRGG

PIL

O

the

p

affe

c

cycli

of th

e

cou

p

by a

the

s

RRGY

FRI

C

has

mor

e

RRGR

FRI

C

actu

indi

c

fricti

o

j

erk

y

fro

m

bea

r

trim

oth

e

RRYG PIE

Z

boa

r

RRYR

PIL

O

pilot

res

p

hall

s

spo

o

RRRY

ELE

data

the

p

whe

n

RRRR

PO

S

diffe

has

use

r

c

ription

E

R LOOP OFF

S

b

ration the Inner

d

result in less a

N

-SETTLE TIME

b

ration, the posit

i

M

OTION TIME

O

b

ration, there wa

s

c

urrent stroke ti

m

C

TORY RESET

S

o

ry reset and ha

s

r

espond to com

m

t

ion until a calib

r

P

PLY PRESSUR

E

s

upply pressure i

s

p

ly pressure can

c

r

e. The minimu

m

bar) for proper o

p

r

oximately 17 psi

(

c

ations can also b

O

T RELAY RES

P

p

ilot relay is sticki

n

c

ts the responsiv

e

n

g and excessiv

e

e

driver module

a

p

led to the spool

v

partially clogged

s

pool, or low sup

p

C

TION LOW AL

A

passed below t

h

e

severe conditi

o

C

TION HIGH A

L

ator friction has

c

ates a more se

v

o

n can cause lo

o

y

motion, or valv

e

m

the process on

r

ing or guides in

or stem, excess

i

e

r valve/actuator

Z

O VOLTAGE A

L

r

d that drives the

p

O

T RELAY POS

relay (spool) ap

p

onding. This co

s

ensor that is o

u

o

l, or a wire con

n

CTRONICS ER

R

was not updated

p

ositioner in vario

u

n

intermittent ope

S

ITION DEVIATI

O

rence between t

been greater th

a

r

-set time.

S

ET TIME OUT

A

Loop Offset val

u

ccurate position

i

OUT ALARM I

on feedback se

n

O

UT ALARM. I

n

s

no motion of t

h

m

e configuration.

S

TATE. Indicat

e

s

not yet been c

a

m

ands and will r

e

r

ation is success

f

E

LOW ALARM

(

s

below the user

s

c

ause poor valve

m

recommended s

p

eration. The uni

t

(

1.2 bar). Low s

u

e

caused by pne

u

P

ONSE ALARM

(

n

g or extremely s

l

e

ness, increases

t

e

air consumption

.

a

ssembly with pie

z

v

alve. Delayed r

e

piezo or debris,

o

p

ly pressure.

A

RM (user set).

e user set limit.

o

n than the warn

L

ARM (user set).

passed the user

v

ere condition th

a

o

p oscillations, p

e

sticking. It ca

n

the stem, trim o

r

the valve and a

c

i

vely tightened p

mechanical issu

L

ARM. Indicates

p

iezo is bad, or pi

ITION LIMIT AL

A

pears to be fixe

d

uld be due to lo

w

u

t of calibration,

a

n

ection problem.

R

OR OR ALARM

.

correctly. This

m

u

s ways or not at

ration occurs wh

e

O

N ALARM (us

e

he command an

a

n the use

r

-set li

m

Us

e

A

LARM. During

u

e did not settle.

i

ng.

ndicates that du

r

n

sor did not settl

e

n

dicates that dur

i

h

e actuator base

d

e

s the unit has h

a

a

librated. The u

n

e

main in the fails

a

f

ully completed.

user set). Indica

t

s

et alarm limit. L

o

response or posi

t

upply pressure is

t

will fail at less th

a

u

pply pressure

u

matic leak.

(

user set). Indica

t

l

ow to respond.

T

t

he chance of limi

.

The pilot relay

c

z

o (I-P relay) whi

c

e

sponse can be c

a

o

il, corrosion, or i

c

Indicates the fri

The alarm indic

a

ing.

Indicates the v

a

set limit. The al

a

n the warning.

oor position con

t

n

be caused by

b

r

seat, by a failin

g

c

tuator, galling o

f

a

cking, linkages

e

s.

the portion of th

e

ezo valve itself is

A

RM. Indicates

d

at a limit and is

w

supply pressu

r

a

broken piezo,

s

.

Indicates the in

t

m

ay affect the fun

c

all. This can be

c

e

n connecting po

w

e

r set). Indicate

s

d

the actual pos

i

m

it for longer th

a

e

r instructions

–

Reco

m

This

Repea

t

procee

cleare

d

gain s

e

calibra

t

device

.

r

ing

e

.

Check

may b

e

will for

c

calibra

t

during

t

i

ng

d

on

Check

conne

c

large t

h

autom

a

allowe

d

pushin

g

use th

e

a

d a

n

it will

a

fe

Calibr

a

actuat

o

can be

t

es that

o

w

t

ioner

30 psi

a

n

Regula

t

Recali

b

adequ

a

board

c

Check

f

DTM s

c

t

es that

T

his

t

c

onsists

c

h is

a

used

c

e on

Check

limits.

corrosi

o

Repla

c

water-

f

Positio

n

ction

a

tes a

Check

See D

T

be dis

a

a

lve/

arm

High

t

rol,

uild-up

g

f

the

, or

Deter

m

control

Consid

off buil

d

packin

g

localiz

e

Repair

Health

circuit

bad.

If the u

n

operat

e

the

not

r

e, a

s

tuck

Check

f

cleared

positio

n

the inte

valve f

o

replac

e

t

ernal

c

tion of

c

aused

w

er.

Error

m

compl

e

wiring

a

are fou

s

the

i

tion

a

n a

Revie

w

alarm.

indicat

o

–

Digital Positi

o

m

mendations

t

the stroke cali

b

d using the less

d

by briefly pushi

e

tting may help i

f

t

ion. Gain settin

.

A lower letter

r

for loose linkag

e

e

cleared by brie

f

c

e the positione

r

t

ion. This error

m

the initial calibr

a

linkages and air

c

ted. If the time

o

h

en simply retry

t

a

tically adjust fo

r

d

for movement.

g

the QUICK-C

A

e

parameters fro

m

a

te. Proper Valv

e

o

r, and friction c

a

disabled.

te the supply pre

s

b

rate pressure se

n

a

te. Repair kinke

d

c

onnections and

r

f

or pneumatic le

a

c

reen: Health Sta

t

response of the

Check the supp

l

on, ice on the s

p

c

e the piezo or d

r

f

ree air/gas sup

p

ner Health. Thi

s

for a packing le

a

T

M screen: Heal

t

a

bled.

m

ine if the frictio

n

. If not, conside

r

d

er the following

t

d

-up. Clear any

g

, clean the ste

m

e

d friction or ver

y

or replace inter

n

Status/Valve H

e

n

it is functioning

a

e

replace the mai

n

f

or adequate sup

p

d

by briefly pushin

n

er to use the par

a

e

rnal wiring harne

s

o

r sticking proble

m

e

the piezo, driver

m

ay self clear wit

h

e

te a QUICK-CA

L

a

nd connectors f

o

nd and alarm pe

r

w

active alarms

a

See DTM scre

e

o

r can be disabl

e

o

ner 3200MD

b

ration to get a

m

accurate ILO v

a

i

ng the QUICK-

C

f

the actuator is

u

gs can be physi

c

r

epresents lower

e

s or a loose po

s

f

ly pushing the

Q

r

to use the para

m

m

ay appear on

s

a

tion. Recalibrat

i

supply to make

out occurred be

c

t

he QUICK CAL

r

a larger actuat

o

This error may

A

L button, which

m

the last good

c

e

sight operation

a

libration to be c

o

s

sure at the posit

i

n

sors. Ensure s

y

d

supply tubing.

C

r

eplace pressure

s

a

ks in the actuato

r

t

us/Actuator Hea

l

valve. If OK, a

d

l

y pressure. Ch

e

p

ool. Clean or r

e

r

iver module as

s

p

ly. See DTM sc

s

indicator can b

e

a

k. Tighten or r

e

t

h Status/Valve

H

n

is significantly i

n

r

increasing the

f

t

o reduce frictio

n

external mecha

n

m

, repair or repla

y

jerky travel ca

n

n

al valve compo

n

e

alth. This indic

a

a

nd controlling, r

e

n

circuit board. T

h

p

ly pressure. A

h

g the QUICK-CA

L

ra

meters from the

s

ses for good co

n

m

s. If the positio

n

module assembl

y

h

time. If error p

e

L

. If the error still

o

r electrical shor

t

r

sists, replace th

e

a

nd warnings to

f

e

n: Alerts/Comm

a

e

d.

LGENIM0059

-

flows

e

m

ore accurate IL

O

a

lue, this error m

a

C

AL button. Lo

w

u

nstable during

t

c

ally adjusted o

n

gain.

s

itioner sensor.

T

Q

UICK-CAL butt

o

m

eters from the

s

ome very small

i

ng ma

y

clear th

e

sure the system

c

ause the actuat

and the positio

n

or

by doubling th

e

be cleared by b

r

will force the po

s

c

alibration.

will require stro

k

o

mpleted. This

i

i

oner above 30 p

s

y

stem air/gas sup

p

C

heck the pressu

s

ensor board if n

e

r

and actuator tu

b

l

th.

d

just Pilot Relay

R

e

ck the spool for

e

place the spool

s

embly. Maintai

n

reen: Health St

a

e

disabled.

e

place the valve

H

ealth. This ind

i

nterfering with t

h

f

riction warning l

n

: Stroke the val

v

n

ical obstruction

ce the actuator.

n

indicate intern

a

n

ents. See DT

M

a

tor can be disa

b

e

place the piezo.

h

is indicator can

b

h

all sensor proble

m

L

button, which

w

last valid calibra

t

n

nections. Chec

k

n

er still does not

o

y

, and/or spool a

s

e

rsists, cycle po

w

persists, check i

t

s or opens. If n

o

e

main circuit bo

a

f

ind root causes

a

nd Deviation.

T

-

04 09/11

e

rve.com

O

value. To

a

y be

w

ering the

t

he

n

the

T

his error

o

n, which

last good

actuators

e

problem.

is properly

or is very

n

er will

e

time

r

iefly

s

itioner to

k

e,

i

ndicator

s

i (2.1 bar).

p

ly is

u

re sensor

e

cessary.

b

ing. See

R

esponse

debris, oil,

assembly.

n

a clean,

a

tus/

packing.

i

cator can

h

e valve

imit.

v

e to clear

, loosen the

Highly

a

l galling.

M

screen:

b

led.

If it does not

b

e disabled.

m

may be

w

ill force the

t

ion. Check

k

the spool

o

perate

s

sembly.

w

er and

nternal

o

problems

a

rd.

of this

T

his

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