FLTR CSB Series User manual

Tekleen
CSB USERS’
MANUAL

Table of Contents
Subject
Page Number
Introduction
2
Description & Operation
3-4
Technical Data
5-6
Installation
7-8
Filter Assembly
9-11
Periodic Checks
12
Filter Parts
13-14
Filter Controls
15-20
ALL RIGHTS RESERVED, THIS MANUAL AND THE INFORMATION CONTAINED ARE NOT
ALLOWED TO BE USED WITHOUT WRITTEN PERMISSION FROM AUTOMATIC FILTERS
INC.
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Introduction
General
Automatic Filters Inc. congratulates you for purchasing the CSB Electric self-
cleaning brush filter. This filter now joins the wide family of filters produced and
supplied by Automatic filters Inc. for industrial, municipal water, sewage
systems, and all types of irrigation applications. All products manufactured by
Automatic Filters Inc. are easy to install, use and service and don’t require
special skills to operate them
.
We would like to wish you many years of satisfied service.
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Description & Operation
Filter Assembly General Description (Figure 1)
The CSB electric self-cleaning brush filter enables high quality filtration at filtering
degrees of 200-4000 micron from different types of fluid sources such as sewage,
reservoirs, rivers, lakes, and wells.
The CSB filter contains the following parts:
1. Inlet 4. Flushing Valve (HYD or Electric)
2. Screen 5. Electric Motor
3. Brush 6. Outlet
Figure 1: Filter Assembly
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Filter Operation General Description (Figure 2)
Filtration
Water enters the filter through the “Inlet” (1) and passes through the screen (2), which
purifies the water by separating dirt smaller particles from the water. As more water flows
through, dirt builds up on the screen. As dirt builds up on the screen is causing to a
differential pressure between the in let and outlet
Cleaning Process
When the difference in pressure (  P) reaches the preset value on the differential
pressure indicator, or the dwell time between flushing passed. The controller transmits
a signal for a 10 second flushing cycle. The flushing valve (4) opens, pressure is
released from the inner side of the fine screen (2) the electric motor (5) simultaneously
rotates the brushes (3) around its axis. The brushes wipe all the dirt and efficiently clean
the entire internal screen (3) surface.
At the end of the 10 second cycle the flushing valve (4) closes and the operation of the
electric motor (5) is stopped. The filter is now ready for the next cycle,
Figure 2: Filter Assembly
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Technical Data
Standard Features
•Minimum operating pressure: 3 bar (45 psi)
•Maximum operating pressure: 10 bar (150 psi)
•Clean filter pressure loss: 0.1 bar (2 psi)
•Maximum water temperature: 90°C (200°F)
•Filtration range: 200 - 4000 micron
•Electric motor: 3-phase 0.5 Hp
•Flush water consumption (at minimum working pressure): 70 liters (18.5 gallons)
•Filter housing materials: carbon steel coated with baked on epoxy, or
stainless steel
General Technical Data
Filter Model M3/h GPM Screen Area Sq/ft
CSB 4 100 400 5
CSB 6 200 800 5
CSB 8 300 1,200 5
CSB 10 450 1,800 7
CSB 12 650 2,600 11
CSB 14 1,000 4,000 12.5
CSB 16 1,500 6,000 16
L= 90
O
Connections IL = Inline connections
*Flow rate data are for high quality water at filtration grade of 200 micron.
** Flushing flow rate data are for minimum operational pressure (1 bar / 15 psi).
Filtration Grade Conversion Table
Micron
200 400 800 1500 3000
Mesh
80 40 20 10 5
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Pressure Loss At 200 Micron
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Initial Installation & Operation
General
The filter assembly is packed on a wooden platform with all its parts installed.
Installation (Figure 3)
1. Take the filter assembly out of the wood platform.
2. Install the filter assembly to the inlet line and outlet line.
3. Connect a drainpipe to the hydraulic flushing valve outlet opening (at least 80 mm or
3” diameter and no longer then 10m). Confirm that water runs freely out of the
drainpipe.
4. Position the control panel in such a way as to be protected against humidity
and solar radiation.
5. Connect the control panel to the power source.
6. Check that all connections are properly secured.
7. Check that all bolts and nuts on filter periphery are properly tightened and
secured.
Figure 3: Initial Filter Installation
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Initial Operation
1. Gradually open the inlet valve (make sure that the outlet valve, if installed, is open).
2. Check the filter assembly and its connections for leaks.
3. Perform a flushing cycle by disconnecting the high pressure tube from the
differential pressure indicator (closing of the electrical circuit) – re-connect it
immediately as flushing start.
4. Verify that the motor start spinning clockwise (if the motor spin to the opposite
side, change the connections of the electric phase) and stop after 10 seconds.
5. Verify that the flushing valve opens and closes after 10 seconds.
6. Perform a flushing cycle by pressing the MANUAL FLUSH switches at the control
panel.
7. Perform continues flushing by disconnecting the high-pressure tube from the
differential pressure indicator (closing of the electrical circuit) second flushing will
start without a delay. Re-connect the high pressure tube.
8. When the filter is clean, verify that the differential pressure between inlet and outlet
does not exceed 0.1 bars (1psi)
9. Set the appropriate differential pressure for flushing at the ∆P differential pressure
indicator to 0.5 bar (7 PSI).
WARNING
Take precautions while operating the filter because the filter might enter a flushing mode
automatically, without prior warning.
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering


Fine Screen Assembly Removal & Installation (Figure 6 and 7)
1. Close the inlet and the outlet line valves.
2. Set the main switch at the control panel to "0" position.
3. Verify that filter is drained prior to service.
4. Remove the cover with the motor assembly.
5. Pull the screen assembly with the brushes out of the filter housing assembly
6. Than remove the brush assembly.
7. Remove the seals from the old fine screen assembly.
8. Lubricate upper and lower seals with silicon grease.
9. Slide the brush assembly into the screen and only then slide the screen assembly
with the brush assembly into the filter housing assembly.
10. Verify that the straight side of the body seal fits into the groove located in the
cover.
11. Put the cover into its place on the filter. (Take care that the motor’s axis housing is
slide on the brush axis) & install nuts and washers
12. Set the main switch at the control panel to "1" position.
13. Open the inlet and outlet line valves.
14. Perform a flushing cycle by pressing the MANUAL FLUSH switch at the control
panel.
15. Verify that the flushing valves close after 10 flushing cycle and FLUSHING lamp at
the control panel extinguishes and Check for leaks.
WARNING
Take precautions while operating the filter because the filter might enter a flushing mode
automatically, without prior warning.
For more information:
WEB: FLTR.com.au PHONE: [phone] EMAIL: [email protected] SKYPE: Purple.Engineering