Flyer Folding Cargo User manual

Folding Cargo

Folding Cargo

Getting Started
ASSEMBLY INSTRUCTIONS
The following steps provide a general overview of the assembly process for
your eBike. It is recommended to consult a professional bicycle mechanic
for assistance with your eBike’s assembly, maintenance, and repair.
Visit flyer.radioflyer.com or contact customerservice@ radioflyer.com for
additional assistance assembling, using, repairing or maintaining your eBike.
WARNING! Incorrect assembly, maintenance, or use of your Flyer™ eBike can cause component
failure, loss of control, serious injury, or death. Please note, the assembly and first fit of your Flyer™
eBike require special tools and mechanical skills. It is highly recommended that the assembly and
adjustment are completed by a reputable bicycle mechanic when possible.
The following items are required for assembly:
•5mm allen wrench (included)
•8mm allen wrench (included)
•15mm open-ended wrench (included)
Step 1: Unpack your bike
Note: Due to the size and weight of the bike, it is recommended that two adults remove and lift the bike
from the carton.
Remove the bike from the outer carton and set it on a flat, clean surface. Lean the bike up against a rigid
wall and make sure it is stable. Remove all protective packaging material and carefully cut all zip-ties to
avoid damaging the paint. Verify that you have all of the components listed below. Contact Radio Flyer
Customer Service if any components are missing.
•Kickstand + Bolt & Washers
•Charger
•Right Pedal + Washer
•Keys
•Tool Kit

Step 2: Install kickstand
A. Release the rubber latch that holds the bike in the folded position. Re-attach this latch to the pin
located on the rear frame.
B. Unfold the bike frame until the front and rear frames are aligned.
C. Push the frame folding latch closed until you hear a click.
D. Make sure the bike is leaning against a stable surface. Unscrew the bolt and washers from the top
surface of the kickstand.
E. Align the kickstand in bracket underneath the bike frame. Make sure the legs are pointing towards the
rear wheel. Reattach the lock washer on the bolt. Then, reattach the washer on the bolt. Tighten the
bolt by hand until it is too difficult to turn.
F. Tighten the kickstand bolt to 30 N-m using a torque wrench with 8mm hex bit.
Warning: Failure to not secure the kickstand properly could cause it to fall off during riding.
A
B
F
E
D
C

Step 3: Position handlebar stem
Your Flyer™ eBike’s handlebar stem is designed to be adjusted for optimal comfort.
A. While holding the front wheel in place, rotate the stem to the rough location depicted below.
B. Align the arrow decals on the frame, stem, and fork to ensure that the Stem is assembled
straight. Check to make sure the cables are not twisted around the stem.
C. While keeping the arrows aligned, tighten the top stem bolt to 6 N-m using the 6mm allen key.
D. While keeping the arrows aligned, tighten the side stem bolts to 6 N-m using the 6mm allen key.
E. Rotate the stem up until it is straight.
F. Push the stem latch closed until you hear a click.
Warning: Failure to properly tighten the stem may result in a loss of steering and could cause
injury or death.
B
A
F
E
D
C