Follett L82639 Operation manual

HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 1
HCD1010R/N, HCD1410R/N, HMF1010R/N, HMF1410R/N
Horizon Elite™ Ice Machines (Remote Condensing)
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
Operation and Service Manual
After Serial Number L82639
Order parts online
www.follettice.com
01096122R12

2 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N

HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 3
Contents
Welcome to Follett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before you begin............................................................................... 4
Specications ................................................................................. 5
Electrical ................................................................................... 5
Evaporator unit .............................................................................. 5
Condensing unit ............................................................................. 5
Evaporator plumbing.......................................................................... 5
Flush drain plumbing ......................................................................... 5
Ambient.................................................................................... 6
Refrigeration ................................................................................ 6
Weight..................................................................................... 6
Ice production ............................................................................... 6
Dimensions and clearances ....................................................................7
Condensing Unit ............................................................................. 8
Operation ..................................................................................... 9
Cleaning/sanitizing and preventive maintenance (all models) ..........................................9
Service ...................................................................................... 13
Ice machine operation (all models) ............................................................. 13
“Bin full” detection system..................................................................... 15
Electrical system............................................................................ 16
Mechanical System ............................................................................25
Evaporator disassembly ...................................................................... 25
Evaporator reassembly .......................................................................28
Refrigeration system.........................................................................33
Refrigeration charge ......................................................................... 34
Troubleshooting ..............................................................................37
Replacement parts ............................................................................40
Evaporator assembly (Before Serial Number K81440) ..............................................40
Evaporator assembly (After Serial Number K81439) ................................................42
Low-side assembly ..........................................................................44
Electrical box .............................................................................. 46
Integration kit – top-mount and RIDE remote ice delivery ...........................................48
Skins assembly.............................................................................50
1010 Single-phase condensing unit (AJA7490ZXDPN - Tecumseh)).................................... 52
1010 Single-phase condensing unit (ASFR9510ZNAMC1 - Tecumseh) .................................53
1410 Single-phase condensing unit (AWA9513ZXDPN - Tecumseh) ...................................54
1410 Single-phase condensing unit (ASFS9516ZNAMC1 - Tecumseh) .................................55
1010 3-phase condensing unit (AWA9490ZXTPN - Tecumseh)........................................ 56
1010 3-phase condensing unit (ASFR9511ZFAMC1 - Tecumseh)...................................... 57
1410 3-phase condensing unit (AWA9517ZXTPN -Tecumseh) ........................................58
1410 3-phase condensing unit (LZT015M6CFIM - Larkin)............................................59

4 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding
after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask that you review
the installation manual (provided as a separate document) before beginning to install the unit. Our instructions are
designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at
any time, please call our technical service group at [phone] or [phone].
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If
damage is found, notify the shipper immediately and contact Follett LLC so that we can help in the ling of a claim,
if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide
information about the type and capacity of Follett equipment. Following is an explanation of the different model
numbers in the series.
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
425 up to
425 lbs
(193 kg)
710 up to
675 lbs
(306 kg)
1010 up to
1061 lbs
(482 kg)
1410 up to
1466 lbs
(665 kg)
1810 up to
1790 lbs
(812 kg)
2110 up to
2039 lbs
(925 kg)
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
P Cornelius Profile
PR150
CondenserSeriesVoltageIcemaker
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
MC Maestro™
Chewblet®
(425 Series)
HC Horizon
Chewblet
(710, 1010,
1410, 1810,
2110 Series)
HM Horizon
Micro Chewblet
HC 1810D SVA
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
K Follett-brand outdoor condensing unit
required. Not compatible with a rack
system.
Chewblet®Ice Machine Model Number Configurations
CAUTION
• Warranty does not cover exterior or outside installations.
• Moving parts. Do not operate with front cover removed.
• Hot parts. Do not operate with cover removed.
• To reduce risk of shock, disconnect power before servicing.
• Drain line must not be vented.
• Water supply must have particle ltration.
• Most ice machine cleaners contain citric or phosphoric acid, which can cause skin irritation. Read caution label
on product and follow instructions carefully.
• Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.

HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 5
Specications
Electrical
Separate circuit and equipment ground required.
Evaporator unit
Standard electrical: 115/60/1
Maximum fuse: 15A
Amperage: 5A
Condensing unit
1010
Single-Phase
ASFR9510ZNAMC1
1010
3-Phase
ASFR9511ZFAMC1
1410
Single-Phase
ASFS9516ZNAMC1
1410
3-Phase
(Larkin
LZT015M6CFIM)
1410
3-Phase
(Larkin
LCH0015MCACZ)
Electrical 208-230 V,
60 Hz
208-230 V,
60 Hz
208-230 V,
60 Hz
208-230 V,
60 Hz
208-230 V,
60 Hz
Max Circuit
HVACR
breaker size
15A 15A 30A 15A 20A
Min Circuit
Ampacity
10.7A 9.9A 19.3A 15A 15A
Evaporator plumbing
§3/8" OD push-in water inlet (connection inside machine) - 3/8" OD tubing required.
§Water shut-off recommended within 10 feet (3 m).
§Follett recommends installation of Follett water lter system (part# 00130286) in ice machine inlet water line.
Flush drain plumbing
§3/4" MPT ush drain connection at the rear of the machine.
§Drain must slope 1/4" inch per foot (6 mm per 30.4 cm).
§Drain line should not be shared with any other piece of equipment.
§Drain line cannot be reduced to a size smaller than 1 inch.
§Drain should be piped without a vent.
3/4" barb x 3/4" FPT
1" Stand pipe/Drain
2 ft. x 1" OD
silicone tubing
Minimum 8"
radius
3/4" MPT x 1" slip
1" PVC Drain
2 ft. x 1" OD
silicone tubing 3/4" MPT x 1" slip
3/4" barb x 3/4" FPT
1'
1/4" per foot
(6,4 mm per 0,3 m)

6 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Chassis drain plumbing
§Plug must be removed from John Guest tting.
§Route 3/8" drain tubing through knockout in back of docking station and insert fully into John Guest tting
connection at the rear of the machine chassis. Route other end of 3/8" drain tubing to drain.
§Drain must slope 1/4" inch per foot (6 mm per 30,4 cm).
Ambient
Evaporator unit
Air temperature: 100 F/38 C max. 50 F/10 C min.
Water temperature: 90 F/32 C max. 45 F/7 C min.
Water pressure: 70 psi max. (483 kPa) 10 psi min. (69 kPa)
Condenser unit
Air temperature: 120 F/49 C max. –20F/–29C min.
Refrigeration
§3/8" liquid line
§5/8" suction line
Note: Rack system installations require a capacity of 10,000 BTU/hr for 1010 machines and 13,000 BTU/hr for
1410 machines at 0 F (–18 C) evaporator temperature. Evaporator pressure regulator (not supplied) is
required.
Weight
Evaporator unit: 125 lbs (57 kg)
Condensing unit:
Horizon Elite 1010 series Horizon Elite 1410 series
Approximate ship weight 260 lb (118 kg) 270 lb (122 kg) – (Tecumseh)
230 lb (104 kg) – three phase (Larkin)
Approximate net weight 250 lb (114 kg) 260 lb (118 kg) – (Tecumseh)
210 lb (95 kg) – three phase (Larkin)
Ice production
1010 ice machine capacity/24 hrs.
Ambient Air Temperature F/C
Evap Potable Water Temperature F/C
F 60 70 80 90 100
C16 21 27 32 38
50 1051 978 906 834 763 lbs
10 477 444 411 379 346 kg
60 994 925 855 796 737 lbs
16 451 420 388 361 335 kg
70 937 871 805 758 7 11 lbs
21 425 395 365 344 323 kg
80 904 839 774 727 680 lbs
27 410 381 351 330 309 kg
90 872 807 743 696 648 lbs
32 396 366 337 316 294 kg
1410 ice machine capacity/24 hrs.
Ambient Air Temperature F/C
Evap Potable Water Temperature F/C
F 60 70 80 90 100
C16 21 27 32 38
50 1474 1372 1269 1212 1154 lbs
10 669 623 576 550 524 kg
60 1385 1292 119 8 114 8 1097 lbs
16 628 586 544 521 498 kg
70 1296 1212 1127 1083 1039 lbs
21 588 550 5 11 492 472 kg
80 1239 115 5 1072 1030 988 lbs
27 562 524 487 468 449 kg
90 90 118 1 1099 1017 976 lbs
32 32 536 499 462 425 kg

HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 7
Dimensions and clearances
§Entire front of ice machine must be clear of obstructions/connections to allow removal.
§1" (26mm) clearance above ice machine for service.
§1" (26mm) minimum clearance on sides.
§The intake and exhaust air grilles must provide at least 250 sq in (1615 sq cm) of open area.
§Air-cooled ice machines – 18" (458 mm) minimum clearance between discharge and air intake-grilles.
A 21.26" (54.0 cm)
B21.11" (53.6 cm)
C23.77" (60.4 cm)
D2.66" (6.8 cm)
E19.59" (49.8 cm)
F16.00" (40.6 cm)
G2.73" (6.9 cm)
H2.28" (15.3 cm)
I6.04" (5.8 cm)
J22.00" (55.9 cm)
K22.69" (57.6 cm)
A
B
C (1410 ONLY)
D (1410 ONLY)
NEMA 5-15
RIGHT ANGLE
E
F
H
J
I
G
K
1410 ONLY
1410 ONLY

8 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Condensing Unit
W1
D1
H1
W1
D1
H1
1010/1410 single phase (Tecumseh)
1010 three phase (Tecumseh)
1410 three phase (Larkin)
Horizon Elite 1010/1410 (Tecumseh) Horizon Elite 1410 three phase (Larkin)
W1 Width 39.9" (101.3 cm) – Models
ASAFR9510ZNAMC1,
ASFS9516ZNAMC1,
ASFR9511ZFAMC1
37.75" (95.9 cm) – three phase (Larkin)
D1 Depth 28.5" (72.4 cm) – Models
ASAFR9510ZNAMC1,
ASFS9516ZNAMC1,
ASFR9511ZFAMC1
28.25" (71.6 cm) – three phase (Larkin)
H1 Height 21.5" (54.6 cm) – Models
ASAFR9510ZNAMC1,
ASFS9516ZNAMC1,
ASFR9511ZFAMC1
19.75" (50.2 cm) – three phase (Larkin)

HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 9
Operation
Cleaning/sanitizing and preventive maintenance (all models)
Note: Do not use bleach to sanitize or clean the icemaker.
Preventive maintenance
Periodic cleaning of Follett’s icemaker system is required to ensure peak performance and delivery of clean,
sanitary ice. The recommended cleaning procedures that follow should be performed at least as frequently as
recommended, and more often if environmental conditions dictate.
Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the icemaker system,
in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent.
Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed
according to the schedule below. Service problems resulting from lack of preventive maintenance will not be
covered under the Follett warranty.
Weekly exterior care
The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent.
Monthly condenser cleaning (air-cooled icemaker only)
1. Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air-cooled icemakers to ensure
optimal performance.
2. When reinstalling counter panels in front of remote icemakers, be sure that ventilation louvers line up with
condenser air duct.
Semi-annual evaporator cleaning (every 6 months)
WARNING
• Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine cleaner or sanitizer.
CAUTION
• Use only Follett approved SafeCLEAN Plus™ cleaning solution.
• DO NOT USE BLEACH.
• It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.
• Read and understand all labels printed on packaging before use.
Note: Complete procedure for cleaning an sanitizing MUST be followed. Ice must be collected for 10minutes
before putting ice machine back into service.
Fig. 1
1. Press the CLEAN button. The machine will drain. The
auger will run for a short time and then stop. Wait for
the LOW WATER light to come on. LO WATER

10 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Fig. 2
2. Follow the directions on the SafeCLEAN Plus
packaging to mix 1 gal. (3.8 L) of Follett SafeCLEAN
Plus solution. Use 100 F (38 C) water.
3. Using a 1 quart (1L) container, slowly ll cleaning cup
until CLEANER FULL light comes on. Do not overll.
4. Place one Sani-Sponge™ in remaining sanitizing and
cleaning solution and retain for Step 9.
Note: Do not use bleach to sanitize or clean the icemaker.
CLEANER FULL
Fig. 3
5. Replace cover on cleaner cup. Machine will clean,
then ush 3 times in approximately 15 minutes. Wait
until machine restarts.
15
Fig. 4
6. To clean/sanitize ice transport tube – Press power
switch OFF