Follett Horizon HCC1000AJS User manual

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www.follettice.com
Horizon™icemaker Installation Instructions
for Drop-In Satellite-ll™applications
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
OMRESSORTHERMALLYPROTECTED
EastonPennsylvania
AMPS
AMPS
VOLTSPHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
UL
L
NSF
U
HCC1000AJS, HCC1400AJS, HCC1000WJS, HCC1400WJS,
HCE1000AJS, HCE1400AJS, HCE1000WJS, HCE1400WJS
(See model number congurator on page 2 for details.)
self-contained
00159939R03
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
Fax [phone] • www.follettice.com

2self-contained DROP-IN • SATELLITE-FILL
Horizon Series Icemaker Model Number Configurations
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
AVSC 1400HC
HC Horizon
Chewblet®
C 208-230/60/1
(self-contained only)
D Low side 115/60/1
Condensing unit
208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
Icemaker Voltage Series Condenser
V Vision™
H Harmony™
B Ice storage
bin
J Drop-in
M Ice Manager†
diverter valve
system
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
S Satellite-fill™
T Top-mount
Application Configuration
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.
Chewblet is a registered trademark of Follett Corporation, registered in the US.

3
DROP-IN • SATELLITE-FILL self-contained
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps
Follett Corporation
Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s
expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett
Corporation will not be held responsible.
Credit will be issued when:
The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be
deducted.

4self-contained DROP-IN • SATELLITE-FILL
Carefully unpack and inspect the contents of your Follett icemaker. 1
Unpack
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack icemaker
1. 1

5
DROP-IN • SATELLITE-FILL self-contained
1/4˝
1'
➍
➋
➌
➊
208264
StockModule Identification Plate
ServiceNo.
ModuleNo.
Product
OMRESSORTHERMALLYPROTECTED
EastonPennsylvania
AMPS
AMPS
VOLTSPHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
UL
L
NSF
U
NEMA
6-15
HCC1000A/W
HCC1400A/W
NEMA
6-20
HCE1000A/W ‡
requires 15 amp circuit
1.50 mm2wire
HCE1400A/W ‡
requires 20 amp circuit
4.00 mm2wire
Prepare the installation site. 2
Site preparation
2.1
Provide drainage, water supply and electrical power to within 6 feet (2m) of
icemaker in accordance with local and national codes. Outdoor installation is
not recommended and will void warranty.
Electrical ➊
• HCC1000(A/W)JS 208-230/60/1-15 amps • HCC1400(A/W)JS 208-230/60/1-20 amps
• HCE1000(A/W)JS 230/50/1-15 amps‡• HCE1400(A/W)JS 230/50/1-20 amps‡
(HCE1000A/W Requires 15 amp circuit 1.50 mm2wire) (HCE1400A/W Requires 20 amp circuit 4.00 mm2wire)
‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.
Potable water supply ➋
• 10-70 psi (69-483kpa)
• 45 to 90 F (7 to 32 C)
• Follett recommends the use of an in-line water filtration system (item# 00130286)
Condenser water supply for water-cooled systems ➌
• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)
• 45 to 90 F (7 to 32 C)
• 1.5 gallons per minute (5.68 liters per minute)
Drain ➍
• The drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m)
Installation site requirements
2.1

6self-contained DROP-IN • SATELLITE-FILL
12"
(304,8mm)
min.
4"
(101,6mm)
➌
➍
➓
➑
➋
➏
➎
➊
➐
➐
Hot Water
➒
Prepare the dispenser. 3
Dispenser preparation
• Determine best route for ice transport tube run. Note: 12" (304,8mm) clearance is required.
• Drill 1 3/4" (44,5mm) hole through either side of dispenser ➊
• Install gasket
➋onto bulkhead fitting ➌
• Attach bulkhead fitting with flat up ➍and tighten bulkhead nut ➎
• Position and secure nut locking plate ➏with supplied screws
• Verify installation of O-ring on stainless steel ice transport tube coupling ➐
• Insert stainless steel ice transport tube coupling ➐into bulkhead fitting and secure with
coupling cap ➑
• Soften ice transport tube with hot water (160 F (71 C)) to ease assembly ➒
• Attach ice transport tube to coupling with supplied hose clamp ➓
2.1 Dispenser preparation
3.1

7
DROP-IN • SATELLITE-FILL self-contained

8self-contained DROP-IN • SATELLITE-FILL
Install the louvered docking assembly.
Louvered docking assembly 4
DOCKING STATION: Horizon 1000 & 1400 water- and air-cooled models
(See detail drawing on page 9)
• Position and screw louvered docking assembly to the bottom of counter inside of access
panel/door 1.75" (45mm) from the front edge of the cross brace ➊
• The mounting surface for the louvered docking assembly must be solid.
Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the icemaker from sliding in or out of the
louvered docking station ➋
INTAKE AND EXHAUST GRILLE PLACEMENT: Horizon 1000 & 1400 air-cooled models only
(See detail drawing on page 9)
• Position the intake grille cut out in the access panel/door
Note: Icemaker must be aligned with cut out and inside of access panel to provide a tight
seal and prevent recirculation of hot exhaust air.
• Left edge of cutout should be 1.75" (45mm) from the left side of the icemaker ➌
• Bottom edge of cutout should be 1.875" (48mm) from the bottom of the icemaker ➍
• Position supplied exhaust grille at least 18" (458mm) away from intake grille ➎.
Where possible, install exhaust grille to the rear or side of the base cabinet.
• If not using supplied grille, air circulation requirements below must be met:
1000 series: 150 sq. in (967 sq cm) intake air, 150 sq. in (967 sq. cm) exhaust air
1400 series: 175 sq. in (1129 sq. cm) intake air, 175 sq. in (1129 sq. cm) exhaust air
Undercounter installation requirements Horizon 1000 & 1400 series
4.1
WARNING
• Docking station must be secured in accordance with these instructions to ensure icemaker stability.
• Ventilation openings in the louvered docking station should be clear of obstruction
Wall bracket accessory Machine stand accessory
• Mount louvered docking assembly to wall
bracket accessory
• Mount louvered docking assembly to
machine stand accessory

9
DROP-IN • SATELLITE-FILL self-contained
CROSSBRACE
Front View
3D Counter View
Top View
Access panel/
door on counter
1.75" (45mm)
bottom of ice machine
side of ice machine
1000 series - 12"x16" cutout (305x407mm)
1400 series - 16"x16" cutout (407x407mm)
1.875"
(48mm)
1000 series - 12" (305mm)
1400 series - 16" (407mm)
16"
(407mm)
18" min.
(458mm)
1000 series - 28.6" min. (727mm)
1400 series - 31.6" min. (303mm)
24.5" min.
(623mm)
No Lip
➊
➍
➌
➋
➎
1.75"
(45mm)
CROSSBRACE
Undercounter installation detail – Horizon 1000 & 1400 series
CAUTION
• Keep ventilation openings in the appliance enclosure clear of obstruction.
• To ensure proper ventilation (if not using supplied grille) carefully review air
circulation specications on facing page (4.1)

10 self-contained DROP-IN • SATELLITE-FILL
Ice transport tube
Install the ice transport tube. 5
208264
StockModuleIdentification Plate
ServiceNo.
ModuleNo.
Product
OMRESSORTHERMALLYPROTECTED
EastonPennsylvania
AMPS
AMPS
VOLTSPHASE
SINGLE
CHARGE
LOWSIDE
PARTNO
PSIG
THEUSA
MADEIN
OZ
R
C
R
HZ
UL
L
NSF
U
Hot Water
➎1/4˝
1'
➊
➋
➌
➍
➏
➐
Ice transport tube tips
• Insulate entire length of ice transport tube ➊
• Secure ice transport tube ➋as needed to prevent dips and traps from forming.
For long tube runs see guide on page 16.
• Pitch tube at least 1/4" per foot (6,4mm/.3m) ➌
• Ice transport tube must drain towards icemaker
Ice transport tube to Icemaker
• Be sure tube ends are square ➍
• Soften ice transport tube with hot water (160 F (71 C)) to ease assembly ➎
• Push ice transport tube onto icemaker nipple ➏
• Install hose clamp ➐
Ice transport tube installation.
5.1

11
DROP-IN • SATELLITE-FILL self-contained
Connect utilities to louvered docking assembly. 6
External connections
➊
➌
➋
➍
➋
➊
• Remove access panel if necessary
• Install drain line ➊.
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install icemaker potable water supply ➋
• Replace access panel
Air-cooled icemakers only
• Remove access panel if necessary
• Install drain line ➊.
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch.
• Connect cooling water supply ➋and
return ➌
• Install ice machine potable water
supply ➍
• Replace access panel
Water-cooled icemakers only
6.1 6.2

12 self-contained DROP-IN • SATELLITE-FILL
Connect louvered docking assembly to icemaker. 7
Internal connections
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
Power cord
7. 3
➊
➋
• Slide icemaker into louvered docking
assembly ➊
• Insert ice transport tube all the way into
coupling and tighten nut firmly ➋
Ice transport tube
7. 1
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Potable water and drain lines
7. 2
Air-cooled icemakers – follow steps 7.1 through 7.4.
• Position plate into opening and secure
with supplied screw
Power cord
7. 4
CAUTION
• Plug must be accessible after nal installation.
• HCE1400A/W 230/50/1) requires a 20 amp circuit (4.00 mm2wire)

13
DROP-IN • SATELLITE-FILL self-contained
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Potable water and drain lines
7. 7
In
Out
• Install icemaker cooling water lines to
louvered docking assembly
Cooling lines
7. 5
➊
➋
• Slide icemaker into louvered docking
assembly ➊
• Insert ice transport tube into coupling
and tighten nut firmly ➋
Ice transport tube
7. 6
Valveis preset at factory.
Do not adjust.
Adjustment will void warranty and maydamage equipment.
ATTENTION INSTALLER
➋
➊
• Connect cooling water lines to
icemaker ➊
• Water valve is set at the factory. DO NOT
remove seal or adjust water valve ➋
Cooling lines and power
7. 8
Water-cooled icemakers – follow steps 7.5 through 7.10.

14 self-contained DROP-IN • SATELLITE-FILL
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
Power cord
7. 9
• Position plate into opening and secure
with supplied screw
Power cord
7. 1 0

15
DROP-IN • SATELLITE-FILL self-contained
Front cover
Install front cover to icemaker. 8
➋
➊
• Slide icemaker cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking
assembly ➋
Normal front cover installation
➋
➌
➊
CAUTION
• Keep ventilation openings in the appliance enclosure
clear of obstruction.
• To ensure proper ventilation (if not using supplied grille)
carefully review air circulation specications in section
4.1
• Remove and discard plastic grille ➊
• Apply supplied gasket material around
entire opening on skin to prevent air
recirculation ➋
• Attach supplied metal grille to opening in
counter door (see section 4.1) ➌
Front cover installation – undercounter
NOTICE
Icemaker MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with icemaker for sanitizing instructions.

➊
➋1/4˝
1'
max. 3 ft (.9m)
• Pitch ice transport tube to allow melt water to drain towards icemaker ➊
• Secure insulated ice transport tube at least every 3 ft (.9m) to prevent dips or traps ➋
Long tube run recommendations
00159939R03
03/08
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
Fax [phone] • www.follettice.com