Fox F22-561 User manual

1
10" PORTABLE THICKNESSER
FOX Model F22-561
ASSEMBLY AND OPERATING INSTRUCTIONS

2
10" Portable Thicknesser
FOX MODEL F22-561
TABLE OF CONTENTS
Safety instructions……………………………………………………………………………………………Page 3
Additional safety instructions………………………………………………………………………………. Page 5
Specifications…………………………………………………………………………………………………Page 6
Noise information…………………………………………………………………………………………….Page 7
Environmental protection……………………………………………………………………………………Page 8
Symbols……………………………………………………………………………………………………….Page 8
Unpacking and cleaning……………………………………………………………………………………. Page 9
Electrical connections………………………………………………………………………………………. Page 10
Earthing instructions…………………………………………………………………………………………Page 10
Parts identification……………………………………………………………………………………………Page 11
Installation…………………………………………………………………………………………………….Page 11
Assembly…………………………………………………………………………………………………….. Page 12
- Mounting the thicknesser onto a wood base…...……………………………………………………………..Page 12
- Stock rollers………………………..…………………………………………………………………………….. Page 12
- Moving the thicknesser …………..…………………………………………………………………………….. Page 12
Using the machine…………………………………………………………………………………………...Page 13
- On/Off switch…………………………………………………………………………………………………….. Page 13
- Circuit breaker switch….………………………………………………………………………………………...Page 13
- Adjusting the depth of cut………………………………………………………………………………………. Page 13
- Adjusting the depth of cut scale..……………………………………………………………………………….Page 13
- Removing the planer knives……………………………………………………………………………………. Page 14
- Installing the planer knives…………………………………………………………………………….Page 14
- Setting the knife height…………………………………………………………………………………………..Page 15
- Adjusting the table extension roller………………………………………………………………….. Page 15
- Making the cutterhead and worktable parallel……………………………………………………… Page 15
- Planing for finish………………………………………………………………………………………..Page 16
- Thickness planing………………………………………………………………………………………Page 16
- For additional planing…………………………………………………………………………………. Page 16
Maintenance…………………………………………………………………………………………………. Page 17
- Lubrication……………………………..………………………………………………………………………….Page 17
- Periodic maintenance……..……………………………………………………………………………………..Page 17
Troubleshooting………………………………………………………………………………………………Page 18
DART Tool Group Guarantee……………………………………………………………………………… Page 19
Declaration of Conformity…………………………………………………………………………………...Page 20

3
ATTENTION :
- Read the instructions for use carefully before using the machine
- This device meets current safety standards for electrical machines.
- Incorrect use may result in injury. Anyone not familiar with the instructions for use should not use the
machine. Keep these instructions for use safe.
SAFETY INSTRUCTIONS
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOCKET BEFORE ATTEMPTING ANY
MAINTENANCE.
Keep a safe working zone for both staff and equipment. NO CHILDREN must be allowed in the
working zone under any circumstance.
The machine must be always disconnected when not in use. Use the on/off switches on the machine. Always
disconnect the machine by pulling the plug, do not pull the power cord.
Before using the machine, remove all tools used for setup and keep them away from your working zone. Reconnect
the machine. Check that the working zone is clear and that there is plenty room to work with the wood.
Ensure you are in good working position. If the work will produce dust or small pieces, wear safety gear, protective
glasses, gloves, a mask and ear defenders. If you have long hair, tie it up. Do not wear watches or bracelets. Wear
shoes with good grip and remember to never place your fingers too near the blade.
Do not use the machine if you are tired or distracted because you risk injury.
Do not use this machine anywhere containing flammable liquids and/or volatile gases.
Check that the blades are correctly fitted in the machine, that they are not damaged nor worn out and that they are
clean; this will extend their life expectancy.
The machine is designed for the thicknessing of natural wood. Do not use reconstituted wood with
this machine.
1. Keep your working area clean. Untidy working zones and busy workbenches invite injuries.
2. Avoid a dangerous environment. Do not expose machines to rain and not use them in wet places. Ensure your
working zone is well lit. Do not use the machine where there is gas or flammable liquids.

4
3. Protect yourself from electric shocks. Avoid touching earthed surfaces.
4. Keep children and visitors well away from the working area.
5. Tidy up any tools not in use. When tools are not used, they should be kept in a dry, locked place, out of reach of
children.
6. Do not force the machine. It will work better when used with the pressure it was designed for.
7. Use the correct tools. Do not force a small tool to do the work of a bigger tool. For example, do not use a circular
saw to cut branches or logs.
8. Wear appropriate clothing. Avoid loose clothing, and remove jewellery which could become caught in moving parts.
Non-slip shoes are particularly recommended when working outside. Keep long hair tied up.
9. Always wear safety glasses. Also wear a mask if operating the machine creates dust.
10. Use a dust extractor. Ensure the dust extractor is properly connected.
11. Do not mistreat the power cord. Never use the power cord to pull out the plug. Keep the power cord away from
heat, oil and sharp edges.
12. Fix the part being planed in place. Wherever possible use clamps or a vice to hold the part. It is much safer than
using your hands.
13. Do not bend over the machine. Keep your balance at all times.
14. Keep tools in good condition. Clean tools to obtain the best results with them. Follow instructions to grease and
change accessories. Regularly check the power cord and replace it if damaged. Keep handles dry, clean and free from
oil and grease.
15. Disconnect the tool when not in use, before the maintenance and while changing accessories such as blades,
drills, etc.
16. Remove all maintenance tools. Get used to checking that all maintenance tools are removed before using the
machine.
17. Avoid accidentally starting the machine. Make sure that the switch is in the "OFF" position before connecting the
power.
18. When the tool is used outside, use only extension leads designed for outdoor use.
19. Be observant. Use common sense when operating machinery. Do not use the tool when tired.
20. Inspect parts before use. Before continuing to use the tool, inspect any protective parts) which could be damaged
to make sure that they work well. Verify that the moving parts are properly aligned, and are not jammed or broken.
Check the assembly and any other conditions which may affect the correct functioning of the machine. Any damaged
part or guard must be repaired or replaced by an approved after-sales service centre. Do not use the tool if the switch
does not work correctly.

5
21. Warning: the use of any non-recommended accessory can present a health risk.
22. Have the machine repaired by a qualified person. This machine is built according to relevant safety requirements.
Repairs must only be made by a qualified person using original spare parts, otherwise it may be very dangerous for
the user.
23. Keep these instructions.
ADDITIONAL SAFETY INSTRUCTIONS FOR THICKNESSERS
1. WARNING: do not use this machine before it is completely assembled according to the instructions.
2. IF YOU ARE NOT totally familiar with the use of thicknessers, seek advice from a qualified person.
3. MAKE SURE that the power cord is looked after and the instructions on the recommended electrical connection
are adhered to and that the machine is earthed correctly.
4. DISCONNECT the machine before making any adjustments or repairs.
5. NEVER turn the machine on before removing all objects on the table (tools, pieces of wood, etc.).
6. KEEP the blades sharp and rust-free.
7. CHECK feed rollers occasionally to be sure chips and sawdust are not lodged between any components. If rollers
are not seated firmly, the feed rolls will not hold stock firmly against the bed, allowing kickback.
8. NEVER use the machine without the guard.
9. KEEP fingers and hands away from the cutting zone.
10. NEVER put your hands under the chuck when the machine is underway.
11. KEEP fingers and hands away from the shavings exit. The pieces can exit at very high speed.
12. ALWAYS support the piece being planed adequately.
13. DO NOT start up the machine with the piece to be worked touching the chuck.
14. ENSURE that the piece to be worked is free from nails and other foreign objects which could cause physical
wounds or damage blades.
15. ENSURE that blades are fixed properly to the chuck, as is explained in the instructions for use, before starting
up the machine.
16. ALWAYS let the chuck reach its maximum diet before using the machine.
17. BEFORE leaving the machine after using it, ensure the working area is clean and tidy.

6
18. If a part of the machine is missing, damaged or defective, or if an electric part is not working correctly, turn the
machine off at the switch and disconnect the machine from the power. Replace any missing, damaged or
defective parts before restarting the machine.
19. KEEP THESE INSTRUCTIONS for future reference. Use them to teach any other users.
20. This machine is manufactured according to the relevant safety regulations. To avoid dangerous situations, repairs
and maintenance must be exclusively made by a qualified or competent person.
21. Disconnect the machine from the mains before cleaning it or performing any maintenance.
22. PLANE only wood boards.
SPECIFICATIONS
Motor : 1500W –240V (2hp)
Block speed : 8000rpm
Blade size : 258 x 18.2 x 3.2mm
Max thicknessing width : 254mm
Max thicknessing height : 153mm
Max cutting depth per pass : 2.5mm
Feed rate : 8m/min.
Range of cutting depth : 7 - 153mm
Thicknesser table size : 295 x 254mm
Dust port diameter : 50mm
Dimensions (h x l x d) : 410 x 550 x 585mm
Max. cutting length : 1000mm
Weight : 29kg

7
NOISE INFORMATION
The noise level of the machine is measured according to the standard DIN IN ISO 3744; 11/95, E DIN IN 31201;
6/93, Annex A ISO 7960; 2/95 because the levels of sound pressure exceed 85 dbA during use. Protective measures
against the noise are necessary.
The quoted emission values are calculated according to standards and not related to use in the workplace. Although
there is a correlation between these various levels of emission, it is impossible to draw any conclusion on additional
necessary precautions. Factors having a potential influence on the level of sound transmission in the workplace
include the working time, the size of the room as well as the other sources of noise (e.g. the number of machines
being used, other noisy operations at the same time). The thresholds of sound level vary between countries. For
these reasons, we recommend users to wear ear defenders when using this machine.
Acoustic power level Lp : 107.3dB (A)
Level of acoustic pressure Lw : 94.3dB (A)

8
ENVIRONMENTAL PROTECTION
The crossed-out wheeled bin means that within the European Union the product must be taken to separate collection at
the product end-of-life. This applies to your device but also to any enhancements marked with this symbol. Do not
dispose of these products as unsorted municipal waste.
The European directive DEEE concerning the environment, states that iIt is forbidden to dispose of used
electric or electronic devices in household waste.
They must be taken to a compatible recycling facility.
ATTENTION:
The manufacturer reserves the right to change specifications without notice.
Images are supplied for information purposes only. Actual machine and accessories may differ in appearance.
SYMBOLS
Always wear protective goggles when
using this machine.
Read and understand the instruction
manual before using the machine
Always wear a protective mask if the
operation is dusty.
Always wear ear defenders when using
the machine.
Heavy lift. Transporting the machine
requires two people.
Product meets relevant CE standards.

9
UNPACKING AND CLEANING
Your new thicknesser is packaged in a cardboard box. Unpack it carefully, taking care with the loose parts. Remove
the protective coating from all non-painted parts. This can be removed by means of a soft cloth moistened with WD40.
Do not use acetone, petroleum or paint thinner.
Note : if any parts are damaged or missing, do not connect the machine to the power and do not switch it on until the
missing/damaged parts are replaced.
Do not throw away the cardboard box until you are sure the machine is working correctly.
Loose Parts Bag
1. "C" Circlip 4 pieces
2. Knife setting guide 2 pieces
3. Knife setting gauge shaft 1 piece
4. Base lock screw 8mm x 50 (L) 4 pieces
5. Elevation knob lock screw 6mm x 15 (L) 1 piece
6. Cutterhead raising hand crank 1 piece
7. Allen wrenches 4, 5, 6mm
8. Screwdriver handle 1 piece
9. Screwdriver shank 1 piece
10. Open end wrench 8 x 10 1 piece

10
ELECTRICAL CONNECTIONS
EXTENSION LEADS
Before using any extension cord, make sure that the insulation is not cut or worn. Immediately repair or replace a
damaged or frayed cord.
ATTENTION :
Extension cords must be removed from the work area or located so that they will not get caught in parts, tools or other
objects while using the tool.
ELECTRICAL CONNECTION
Your planer thicknesser contains a precision electric engine. It must be connected on an electrical supply of 240V,
50 Hz. If your machine does not work when it is connected please check your electrical supply.
EARTHING INSTRUCTIONS
In case of malfunction or short circuit, grounding provides a path of least resistance for electric current to reduce the
risk of electric shock. This tool is equipped with an electric cord having an earthing conductor and a grounding plug.
The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local
codes and regulations.
Do not modify the plug provided. If it does not fit into the outlet, have a proper outlet installed by a qualified electrician.
Improper connection of the conductor grounded equipment can result in a risk of electric shock. The conductor with
insulation is green with or without yellow stripes is the conductor of grounding. If the repair or replacement of the
power cord is necessary, do not connect the grounding conductor to a live terminal.
If the earthing instructions are not completely understood, check with a qualified electrician or a person responsible
for maintenance, or if there is doubt properly grounding the tool.
If the power cable is damaged, it must be replaced by the manufacturer, after sales service or similarly qualified
persons in order to avoid a hazard. Do not operate the tool with a damaged power cable.
This tool is intended for use on an electrical circuit with a wall outlet and earthing pin.