Framatome HELIOS User manual

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
User Manual
HELIOS
www.framatome.com
LinkedIn: INTERCONTROLE
4 rue Thomas Dumorey
71100 Chalon sur Saone, France

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Warnings
Read and following instructions in the instruction manual before any utilisation.
The use of tools must be done by trained and qualified staff.
Implement means of individual or collective protections.
Respect basic regulation relative on safety in the workplace and prevention of accidents.
During maintenance interventions, the sources of energy must be recorded (separate, conviction, dissipation of
residual energies and verification).
Connection, disconnection and earthing are provided by the socket fitted to the PoE injector. This socket must be
connected ton an electric equipped with a 16 A circuit breaker and having a 30 mA differential circuit breaker.

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Warnings
Product conforms to the standard EM 61326 –1 (2013) for the industrial environment.
Class product A
Warning: this product is not intended for use in residential environments and cannot provide adequate protection
for radio reception in this type of environment
In the event of disturbances in the sector, camera focus may be disturbed
In the event of electrostatic discharge on the camera lens, camera focus may be disturbed. Don’t touch without
precautions.

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Warnings
The product guarantee is 1 year from the date of signature of the acknowledgment of receipt of the carrier by the
customer.
Warranty does not cover cables or damages caused by improper use of equipment. INTERCONTROLE shall be
released from its obligation of guarantee if the defect is due in particular to the intervention of a third party on the
equipment during the duration of the warranty, normal wear of the equipment, improper use of the equipment,
disassembly of a product component, its modification. The HELIOS product must be controlled by personnel
trained and qualified in service and maintenance operations. No user replaceable spare parts are provided. The
Product Acceptance Program (IC DTP 36773) can detect any serious malfunctions that require correction.
Calibration is used to verify proper operation of the equipment. The user remains solely responsible for verifying
the detection and measurement performance for his application.

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Summary
1. Presentation of HELIOS..................................................................................6
•Contents of the package
•Visual inspection
•Technical characteristics
•Connectors
2. Software HELI –OS ………………..………………………………….……….….15
•Software introduction HELI-OS
3. Quick Start ………………..………………………………………….………….…. 24
4. Specific operations………………..………………………………………….….…30
•Verification of calibration
•IP configuration
•Installation of the LUCID driver
•Troubleshooting

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
1. Presentation of HELIOS
HELIOS: HEmispherical Light Oriented Sensor

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Contents of the package
HELIOS
USB key
POE injector
Ethernet cable Calibration part
POE injector supply

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Contents of the package
Contents of the package in option
Touch pad Panasonic FZ-G1
Tablet power supply

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Contents of the package
Suitcase interior

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
HELIOS
•Multi-element approach to allow a better appreciation of the inspected surfaces
•Capable of interpreting and analyzing images from different surface lighting angles
•Evaluates the surface reflectance (BTF)
•Generates a false-color image (Normal Map) that allows a representation of the orientation of
each pixel on the surface

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Visual inspection
•The 56 LEDs light up successively
•1 photo is taken by LED that is 56 photos in less than 5 s
•The acquired images make it possible to :
- generate highly contrasted images of the relief of the surface as well
as of the reflectance of the material
- reconstruct the 3D of the surface using 2 methods, the light
orientation and the Depth From Focus

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Technical characteristics
High sensitivity and easy portability
Detection of indications 2D down up 5 µm
Separation power 10 µm
Detection of the shape of 3D indications up to 30 µm
3D profile measurement with repeatability of
±0,1 mm
Field of view on contact : 8 x 8 mm
Image resolution : 1200 x 1200 pixels
Acquisition time < 5 s

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Technical characteristics
2 m
PoE cable as standard (up to 50 m optional)
No
internet connection required
Classic power supply (230 V, 16 A), 20 W
Internal diameter of the head of 50 mm, height 210 mm
Head weight : 600 g
Operating temperature range : 5
-55°C
Storage temperature range : > 0
-55°C
Operating humidity range : < 80%
Tablet operated Windows 10 option (Intel Core i5
-7300U vPro,
screen 10’’ TFT WUXGA 800 cd/m², IP55)
IP68 waterproof option (up to 20 m)
High sensitivity and easy portability

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Connectors
12
31. Ethernet cable from the POE box connected to the tablet
2. Cable connected to the mains supply
3. Ethernet cable connecting HELIOS and the POE power supply

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
2. Software HELI –OS

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Software introduction HELI-OS
Name a scan
Focus distance & field size calculated
Different lighting modes
Variable range of focus
« Acquisition » tab

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Lighting modes
All on Direct mode Low angle mode Left mode Right mode
Software introduction HELI-OS

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Software introduction HELI-OS
Name of acquisitions
« Analysis » tab
Tool « Delete
a scan »
Data processing
Tool « Delete
Measurement »

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Introduction logiciel HELI - OS
Choose the desired display mode
Choice of different textures
« Analysis » tab

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User Manual - HELIOS–Version mardi 9 mars 2021
© Framatome –All rights reserved
Software introduction HELI-OS
« Analysis » tab
Use tools to characterize your area
A line for ploting grey
values or depth datas Rectangle and circle
for measure an area