Frecon Fr200 series User manual

FR200 Series Vector control inverter

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FR200 series inverters fast installation and commissioning guide

Step 1. Checking the inverter model No.

FR200□-4T-7.5G/011PB

Master series code of

Product：

FR200: Vector control

inverter

Input voltage:

2: 220V(-15%～+30%）

4: 380V(-15%～+30%）

Input voltage phases:

S:Single-phase

T:Three-phase

Industry-specific series

code：

None：Standard Machine

A～Z:Industry-specific

retention

Brake unit：

None: No Braking Unit

B: Built-in brake unit（30kW

following built，37 ~ 75kW optional

built，No built above 90kW）

Adaptable Motor (kW)And Type of

Motor：7.5G:7.5kW(General type）

011P:11kW(Fan pump type）

Figure 1 Produce Model No. Naming Rule

Step 2. Wirings

By step 1 to check and confirm that the purchased inverter is what user need, and

then wirings as below:

1. Main circuit wiring

MCCB

Inverter

Power

(+) PB

Braking Resistor(Optional spares）

Figure 2 Main Circuit Wirings

Terminal marks

Designation and function of terminals.

R/L1、S/L2、T/L3

AC power input terminals for connecting to 3-phase AC380V power

supply.

U/T1、V/T2、W/T3

AC output terminals of inverter for connecting to 3-phase induction

motor.

(+)、(-)

Positive and negative terminals of internal DC bus.

Positive and negative terminals of internal DC bus. Connecting

terminals of braking resistor. One end connected to + and the otherto

PB.

Grounding terminal.

2. Control circuit wirings

Different control circuit wirings for different applications, for FRECON product

quick-menu, here take some normal-used wirings as example below:

FR200 Series Vector control inverter

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DI1

+24V

DI2

PLC

DI3

COM

DI4

DI5

COM

DI6

Y1 Y2

+10V R1A R1B R1C

R2A R2B R2C

AO1

AI1

GND AI2 485+

AI3 485-

DI7/HI

AO2

GND

Figure 3 FR200 series Control Terminal Diagram

2.1 Frequency given by keypad potentiometer, start or stop the machine controlled by

RUN and STOP button on keypad. Control circuits no need to be wired, directly work with

power on.

2.2 Frequency given by external potentiometer, start or stop the machine controlled by

external switch, Control circuit wirings as below:

Inverter

DI1

COM

AI1

+10V

FWD/STOP

Potentiometer

GND

DI2

REV/STOP

Figure 4 Control terminal wirings

Parameters need to be set as below:

F01.01

Main frequency source given mode

2: AI1

F02.00

Start/stop command source

selection

1: External terminal (LED light turn on)

2.3 Frequency given by PID, start/stop controlled by external switch, take constant

pressure water supply as an example, control wirings as below:

DI2

+10V

AI1

GND

REV/STOP

400R

Resistance type

pressure gauge

Inverter

DI1

FWD/STOP

COM

Figure 5 Control Terminal Wirings

Parameters need to be set as below:

FR200 Series Vector control inverter

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F01.01

Main frequency source given mode

6: Process PID

F02.00

Start/stop command source selection

1: External terminal (LED light

turn on)

F13.01

PID Digital Given

0.0～100.0%

25.0%

F13.08

Proportional Gain Kp1

0.0～100.0

1.0

F13.09

Integration Time Ti1

0.01～10.00s

0.10s

3. Integrated Wirings Diagram

In many cases, besides the above control wirings, inverter’s fault signal and frequency signal

need to be transferred to upper machine, control signal output and fault reset function added

base on figure 2.2 application mode, inverter’s integrated wirings diagram as below:

DI1

FWD/STOP Inverter

DI2

REV/STOP

DI3

Fault reset

AI1

+10V

Potentiometer

GND

MCCB

Power

(+) P

Braking resistor(Optional spare)

Analog

voltmeter

R1A

R1B

R1C Fault output

GND

Figure 6 Integrated Wirings

Step 3 Operations and Display Interface Introduction

Operation panel is a Human-Machine-Interface (HMI), which can change the inverter

function parameter, monitor the inverter work situation, control the inverter run/stop, etc.

The appearance and functional area as below:

FR200 Series Vector control inverter

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Figure 7 Operation panel diagram

3.1 Operation panel button and potentiometer function

There are 8 buttons and 1 analog potentiometer, functions of every button as table 1.

Table 1 Operation Panel Buttons Function Table

Symbol

Name

Function

Escape

Enter or exit Level I menu

Enter

Enter the menu interfaces level by level, and

confirm the parameter setting

Increment

Increase data or function code

Decrement

Decrease data or function code

Shift

Select the displayed parameters in turn in the stop

or running state, and select the digit to be modified

when modifying parameters

Multifunction

Perform function switchover (such as jog run and

quick switchover of

command source or direction) according to the

setting of F16.00

potentiometer

With the same function as AI1/AI2

Run

Start the inverter in the keypad control mode

Stop/Reset

Stop the inverter when it is in the running state and

perform the reset operation when it is in the fault

state. The functions of this key are restricted in

F16.01.

Key combinations

The inverter will free stop when the run and stop

key are pressed simultaneously

3.2 Quick-menu (user customized parameters) instruction

For ease of normal-used parameters quick setting, FR series inverters software

version higher than V1.07, factory menu mode changed to quick-menu (F00.01=1),

default quick parameters refer to schedule.

Display difference between quick menu and basic menu (F00.01=0) is 2nd grade, for

ease of user distinguish the difference and switch method as below:

FR200 Series Vector control inverter

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Mode

Quick Menu

Basic Menu

Display

Difference

(2nd)

F01.01.

Function code last

digit with decimal point, no flash.

Function code last digit no

decimal point, flash.

Functional

Distinction

1、Press or , set

function code switch up or down

according to F17 group.

2、Press can’t go back

1st grade menu.

1、Press or , switch up or

down according to order of function code

01, 02…

2、Press can go back to 1st grade

menu.

（

F01

）

Inter-switch

Method 1, switch to basic menu

by changing F00.01=0.

Method 2, when show 2nd menu,

keep press button,

auto-switch to basic menu.

Method 1, switch to quick menu by

changing F00.01=1.

Method 2, when show 2nd menu, keep

press button, auto-switch to

quick-menu.

If the default quick-parameters can’t meet the user demand, user can self-define

the quick-parameters according to the actual situation; detailed method is to change F17

group function code.

F17 group supply max 30 groups of user customized parameters, F17 group

parameter show value 00.00, means the user function code is null. When entering

user-defined parameter mode, displayed function code defined by F17-00～F17-29, order

keep the same with F17 group, skip on 00.00. Two digits in left side of decimal point mean

function code group, right side mean the position of the function code group. For example:

05.15 means F05.15. F00~F20 group corresponds to decimal point left side two digits

00~20, U00 and U01 group corresponds to 48 and 49. Set as 21～46 mean the user

function code null. When right side 2 digits per group more than setting group function

code number, also mean user function code null.

Appendix：shortcut menu factory parameter

Param.

Parameter Name

Setting Range

Default

Attr

F00.00

Setting of User

Password

0～65535

F00.01

Display of

Parameters

0: Display all parameters

1: Only display F00.00, F00.01 and

user-defined parameters

F17.00～F17.29

2: Only display A0-00, A0-01, and the

parameters different with factory default

F00.03

G/P type display

0: G type (constant torque load)

1: P type (variable torque load

e.g. fan and pump)

F01.01

Master Frequency

Command Source

0:Master digital setting (F01.02)

1: keypad potentiometer

2: Analog input AI1

3: Communication

4: Multi-reference

F01.01

FR200 Series Vector control inverter

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5: PLC

6: Process PID output

7: X7/HI pulse input

8：AI2

9：AI3

F02.00

Run command

0: Keypad control (LED off)

1: Terminal control (LED on)

2: Communication control (LED

blinking)

F02.01

Running direction

0: Forward

△

1: Reverse

F02.12

Stop mode

0: Ramp to stop

1: Coast to stop

F03.00

Accel time 0

0.0～6000.0s

15.0s

△

F03.01

Decel time 0

0.0～6000.0s

15.0s

△

F04.00

Function of

terminal DI1

0: No function

F04.01

Function of

terminal DI2

1: Running forward (FWD)

F04.02

Function of

terminal DI3

2: Running reverse (REV)

F04.03

Function of

terminal DI4

3: Three-wire control

F05.02

Relay 1 output

function

2: Fault output

F08.01

Power rating of

motor 1

0.1～1000.0kW

Model

defined

F08.02

Rated voltage of

motor 1

60～660V

Model

defined

F08.03

Rated current of

motor 1

0.1～1500.0A

Model

defined

F08.04

Rated frequency

of motor 1

20.00～Fmax

Model

defined

F08.05

Rated speed of

motor 1

1～30000

Model

defined

F08.30

Autotuning of

motor 1

0: No autotuning

1: Static autotuning of async motor

2: Rotary autotuning of async motor

F11.10

Protection action

Unit's place: Bus undervoltage

03000

0: Fault reported and coast to stop

1: Stop according to the stop mode

2: Fault reported but continue to run

FR200 Series Vector control inverter

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3: Fault protection disabled

Ten's digit :Power input phase

Loss (Err09)(Same as unit's place )

Hundred's digit :Power output

phase loss(Err10)(Same as unit's place )

Thousand's digit:Motor overload

(Err11)(Same as unit's place )

Ten thousand's digit:Inverter

overload(Err11)(Same as unit's place )

F13.00

PID setting

0: F13.01 digital setting

1:keypad potentiometer

2:AI1

3: Communication

4：Multi-Reference

5: DI7/HI pulse input

6: AI2

7:AI3

F13.01

PID digital setting

0.0～100.0%

50.0%

△

F13.02

PID feedback

0：AI1

1：AI2

2: Communication

F13.08

Proportional gain

Kp1

0.0～100.0

1.0

△

F13.09

Integration time

Ti1

0.01～10.00s

0.10s

△

FR200 Series Vector control inverter

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Preface

Thank you for choosing FRECON developed and produced FR200 series

vector control inverter.

FR200 series vector control inverter is mainly positioned as a high-end market for OEM

customers and the specific requirements of fan and pump load applications，its flexible design, both

embedded SVC and VF control in one，can be widely used for speed control accuracy, torque

response speed, low-frequency output characteristics and other situations with higher requirements.

This user manual supplies a detailed description of FR200 series vector control inverter includes

product characterization, structural features, parameter setting, operation and commissioning,

inspection maintenance and other contents. Be sure to carefully read through the safety precautions

before use, and use this product on the premise that personnel and equipment safety is ensured.

IMPORTANT NOTES

◆To illustrate the details of the products，pictures in this manual based on products with outer

casing or safety cover being removed. When using this product, please be sure to well install

outer casing or covering by the rules, and operating in accordance with the manual contents.

◆The illustrations this manual for illustration only andmay vary with different products you have

ordered.

◆The company is committed to continuous improvement of products, product features will

continue to upgrade, the information provided is subject to change without notice.

◆If you are using have questions, please contact our regional agents or our customer service

center. Customer Service Tel 0755 -33067999.

◆The company's other products please visit our website. http://www.frecon.com.cn

FR200 Series Vector control inverter

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FR200 Series Vector control inverter

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Contents

Preface.......................................................................................................................................................... - 8 -

Contents..................................................................................................................................................... - 10 -

Chapter 1 Safety Precautions ............................................................................................................... - 12 -

1.1 Safety Considerations ................................................................................................................... - 12 -

1.2 Precautions..................................................................................................................................... - 14 -

Chapter 2 Product Information............................................................................................................. - 16 -

2.1 Nameplate information.................................................................................................................. - 16 -

2.2 Information of FR200 Product Model........................................................................................... - 17 -

2.3 Technical Features of FR200........................................................................................................ - 18 -

2.4 Parts Drawing................................................................................................................................. - 20 -

2.5 Configuration, Mounting Dimensions and Weight...................................................................... - 21 -

2.6 Flange mounting dimensions........................................................................................................ - 23 -

2.7 External Dimensions of Keypad ................................................................................................... - 25 -

2.8 18.5-75kW Keypad plate open operation.................................................................................... - 26 -

Chapter 3 Installation and Wiring......................................................................................................... - 27 -

3.1 Installation Environment................................................................................................................ - 27 -

3.2 Installation Direction, Space and Cooling.................................................................................... - 27 -

3.3 Fixed manner.................................................................................................................................. - 29 -

3.4 Remove & Mount Keypad and Cover.......................................................................................... - 30 -

3.5 Dust cover installation and removal（Optional accessories）................................................. - 33 -

3.6 Configuration of Peripheral Devices............................................................................................ - 34 -

3.7 Wiring way....................................................................................................................................... - 38 -

3.8 Terminal Configuration................................................................................................................... - 39 -

3.9 EMI Solutions.................................................................................................................................. - 48 -

Chapter 4 Operation and display.......................................................................................................... - 50 -

4.1 Introduction of Keypad................................................................................................................... - 50 -

4.2 Viewing and Modifying Function Codes...................................................................................... - 52 -

4.3 Viewing Status Parameters........................................................................................................... - 52 -

4.4 Motor Auto-tuning........................................................................................................................... - 53 -

4.5 Password Setting........................................................................................................................... - 53 -

4.6 Keypad lock .................................................................................................................................... - 53 -

4.7 Shortcut menus function code description.................................................................................. - 54 -

Chapter 5 List of Parameter................................................................................................................... - 55 -

5.1 Standard Function Parameters..................................................................................................... - 56 -

Chapter 6 Specification of Parameters............................................................................................... - 78 -

Group F00 System Parameters.......................................................................................................... - 78 -

Group F00 Frequency command........................................................................................................ - 81 -

Group F02 Start/Stop Control Start/Stop Control.............................................................................. - 84 -

Group F03Accel/Decel Parameters................................................................................................... - 87 -

Group F04 Digital Input........................................................................................................................ - 89 -

Group F05 Digital Output..................................................................................................................... - 95 -

Group F06Analog and Pulse Input.................................................................................................... - 99 -

Group F07Analog and Pulse Output............................................................................................... - 103 -