Frecon FR100L-4T-0.7B User manual

FR100L&FR200L For Wire drawing machine
- 1 -
Preface
FR100L&FR200L special purpose inverter is designed for wire drawing machine, based on the
core control arithmetic of FR100 or FR200 vector control inverter, combined with the control
requirements of wire drawing machine application. It can be widely used in water tank type wire
drawing host, water tank type winding machine, straight drawing machine and etc. Starting at any
position of lower-limit, point zero or upper limit on tension rod, tracking the speed automatically to keep
balance bar at the middle position, whenever without load, half load, full load, and whatever thick line,
thin line, low speed, high speed, the tension is constant.
When debugging the product, please refer to the commissioning guide in this manual,
maintenance can refer to FR100 or FR200 user manual.
IMPORTANT NOTES
◆To illustrate the details of the products，pictures in this manual based on products with outer
casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel [phone].
◆The company's other products please visit our website.http://www.frecon.com.cn

- 2 -
Contents
Preface.................................................................................................................................................................... - 1 -
Contents................................................................................................................................................................. - 2 -
Chapter 1 Product Information....................................................................................................................... - 3 -
1.1 Nameplate information.............................................................................................................................- 3 -
1.2 FR100&FR200L Special Purpose Drive Model Selection............................................................... - 3 -
1.3 Dimensions, Installation dimension and Weight................................................................................ - 4 -
Chapter 2 Commissioning guide.................................................................................................................- 6 -
2.1 Wire&cable winding&unwinding of wire drawing machine diagram.............................................. - 6 -
2.2 Terminal configuration..............................................................................................................................- 7 -
Chapter 3 Function Parameter list.................................................................................................................- 9 -
3.1 Basic Function parameter list................................................................................................................. - 9 -
3.2 Group H00 Function code ...................................................................................................................- 16 -
Chapter 4 Troubleshooting......................................................................................................................... - 18 -
Chapter 5 Parameter setting reference......................................................................................................- 21 -

FR100L&FR200L For Wire drawing machine
- 3 -
Chapter 1 Product Information
1.1 Nameplate information
Fig. 1-1 Nameplate
Model Instruction
Model numbers on name plate consist of numbers, symbols, and letters, to express its respective
series, suitable power type, power level and other information.
Fig 1-2 Model Explanation
1.2 FR100&FR200L Special Purpose Drive Model Selection
Model No. Power
capacity
KVA
Rated
Input
current
A
Rated
output
current
A
Applicable motor
kW HP
3-Phase：380V，50/60Hz Range：-15%～+30%
FR100L-4T-0.7B 1.5 3.4 2.5 0.75 1
FR100L-4T-1.5B 3 5.0 4.2 1.5 2
FR100L-4T-2.2B 4 5.8 5.5 2.2 3
FR100L-4T-4.0B 6 11 9.5 3.7、4 5
FR200L-4T-4.0B
FR200L-4T-5.5B 8.9 14.6 13 5.5 7.5
FR200L-4T-7.5B 11 20.5 17 7.5 10
FR200L-4T-011B 17 26 25 11 15
FR200L-4T-015B 21 35 32 15 20
FR200L-4T-018B 24 38.5 37 18.5 25
FR200L-4T-022B 30 46.5 45 22 30
FR200L-4T-030B 40 62 60 30 40
FR200L-4T-037 57 76 75 37 50
FR200L-4T-045 69 92 91 45 60
FR200L-4T-055 85 113 112 55 70
FR200L-4T-075 114 157 150 75 100
FR200L-4T-090 134 160* 176 90 125
FR200L-4T-110 160 190* 210 110 150

- 4 -
FR200L-4T-132 192 232* 253 132 175
* FR200-4T-90G/110P or above is provided with an external-mounted DC reactor in shipment as default
1.3 Dimensions, Installation dimension and Weight
a:FR100L 0.75～4.0kW dimensions and wall mounting dimensions
Fig 1-3 Wall mounting installation diagram
Table 1-2 Configuration, mounting dimensions and weight
Model No.
Dimensions and installation size（mm）W
eig
ht
（
Kg
）
W H D W1 W2 H1 H2 H3 H4 D1 D2
FR100L-4T-0.7
B
11
0
17
3
13
5100 11 163 163 121. 8
140.
54.5 5 1.
5
FR100L-4T-1.5
B
FR100L-4T-2.2
B
FR100L-4T-4.0
B
b: FR200L 0.75～15kW dimensions and wall mounting dimensions
Fig 2-5 0.75~15Kw Wall mounting installation diagram
c: FR200L 18.5～132kW dimensions and wall mounting dimensions

FR100L&FR200L For Wire drawing machine
- 5 -
Fig 2-6 0.75~15Kw Wall mounting installation diagram
Table 1-3 Configuration, mounting dimensions and weight
Model No.
Dimensions and installation size（mm）
Weight
（Kg）
W W1 H H1 D
Installati
on
Aperture
FR200L-4T-4.0B
146 131 249 236 177 5.5 3.2FR200L-4T-5.5B
FR200L-4T-7.5B
FR200L-4T-011B 198 183 300 287 185 5.5 5.4
FR200L-4T-015B
FR200L-4T-018B
255 176 459 443 220 7 15.5
FR200L-4T-022B
FR200L-4T-030B
FR200L-4T-037 270 130 590 572 260 7 27.5
FR200L-4T-045
FR200L-4T-055 357 230 590 572 260 7 37
FR200L-4T-075
FR200L-4T-090
430 320 829.5 802 293 12 77.7FR200L-4T-110
FR200L-4T-132

- 6 -
Chapter 2 Commissioning guide
2.1 Wire & cable winding and unwinding of wire drawing machine diagram
It is consisted of host, stretch film, tension rod, winder and winding machines
Water tank type wire drawing machine 1
Water tank type wire drawing machine 2
Straight line wire drawing machine 1
Straight line wire drawing machine 2

FR100L&FR200L For Wire drawing machine
- 7 -
Wiring diagram of inverter for water tank type wire drawing machine
2.2 Terminal configuration
2.2.1 Main Circuit Terminals
a: FR200L 0.75～30KW Main Circuit Terminals
Fig 2-3 0.75～30kW Main Circuit Terminals diagram
Table 2-1 Functions of Inverter Main Circuit Terminals
Terminal Label Description
R/L1、S/L2、T/L3
AC Power Input Terminal, connected to three-phase 380V
AC power.
U/T1、V/T2、W/T3
Inverter AC output terminal, connected to three-phase AC
motor
(+)、(-)
Respectively to be positive and negative terminal of internal
DC bus
PB
Braking resistor connection terminals, one end connected to
(+), the other end of PB.
Ground terminal, connected to the earth.
2.2.2 FR200L Control Circuit Terminals

- 8 -
Fig 2-4 Control Circuit Terminals
Table 2-2 Functions of Inverter Terminals control circuit terminals
Type
Terminal
Symbol
Terminal Name Description
Power
Supply
+10V-GND
＋10V Power
Supply
Output +10V Power Supply, Maximum
Output Current: 10mA. Generally use for
power supply of external potentiometer,
resistance range of potentiometer: 1～5kΩ
+24V-COM 24V Power Supply
Output +24V power supply, generally use for
power supply of digital input/output terminal
and external sensor, maximum output
current: 200mA.
PLC
External Power
Input Terminal
Factory default in connection with
+24V,when using an external signal to drive
DI1~DI7, PLC need to be connected to
external power, and disconnected with +24V
power terminal.
Analog
Input
AI1-GND
Analog Input
Terminal 1
Input Range: DC 0～10V/0～20mA,
selected by AI1、AI2 toggle switches on
control board. Input Impedance:250kΩ for
voltage input, 250Ω for current input.
AI2-GND
Analog Input
Terminal 2
AI3-GND
Analog Input
Terminal 3
Input voltage range: DC -10～+10V
Input Impedance: 250kΩ
Digital
Input
DI1- COM
Digital Input
Terminal 1
Maximum input frequency: 200Hz
Input Impedance: 2.4kΩ
Voltage Range of level-input:9V～30V
DI2- COM
Digital Input
Terminal 2
DI3- COM
Digital Input
Terminal 3
DI4- COM
Digital Input
Terminal 4
DI5- COM
Digital Input
Terminal 5
DI6- COM
Digital Input
Terminal 6
DI7/HI-COM
Digital Input
Terminal 7 or
high-speed pulse
input
Besides the features of DI1~DI6, DI7 also
can be the channel of high-speed pulse
input. Maximum input frequency: 100kHz.
Analog
Output
AO1-GND
Analog Output
Terminal 1
Output range：DC 0～10V/0～20mA,
selected by A01、A02 toggle switches on

FR100L&FR200L For Wire drawing machine
- 9 -
control board. Impedance required≥10kΩ
AO2-GND
Analog Output
Terminal 2
Digital
Output
Y1-COM
Open Collector
Output 1
Voltage Range: 0～24V
Current Range: 0～50mA
Y2/HO-COM
Open Collector
Output 2or
high-speed pulse
output
Apart from Y1 characteristics, Y2 also can
be the channel of high-speed pulse input.
Maximum output frequency: 100kHz.
Relay
Output
R1A-R1C
normal open
terminal
Contact driving ability:
AC250V，3A，COSØ=0.4。
DC 30V，1A
R1B-R1C
normal close
terminal
R2A-R2C
normal open
terminal
R2B-R2C
normal close
terminal
485
Commun
ication
485+-485-
485
Communication
Terminals
Speed:
4800/9600/19200/38400/57600/115200bps.
RS485 toggle switch on control board,
setting the terminal matching-resister
GND
485
Communication
Shield Ground
Shielded PE Shield Grounding
It’s use for grounding the shield of
terminal-wire
Aid
Interface
External Keyboard
Interface
When connected to operation board, the
longest communication distance is up to
50m, adopt the standard network cable
(RJ45)
UP/DOWNL
OAD
Parameter Copy
Card Interface

- 10 -
Chapter 3 Function Parameters
3.1 Basic Function Parameters
Table 3-1 Basic Function Parameters
Function
Code
Name Descriptions
Default
Value
Attrib
ute
F00 Group: System Parameters
F00.00 User password 0～65535 0 ×
F00.04
Default Value Control
0：Null
0 ×
1: Factory
Reset(Excluding motor
parameters）
2:Clear the record
information of fault
3:ckup user’s current
parameters
4:User’s backup
parameters were restored
Group F01: Frequency command
F01.08 （Maximum
frequency(Fmax) 20.00～600.00Hz 75.00Hz ×
F01.09 Upper limit frequency(Fup) Fdown～Fmax 75.00Hz ×
F01.10 Lower
limit frequency(Fdown) 0.00～Fup 0.00Hz ×
F01.11 Lower limit frequency
0：Run at Fup
0 ×
1：After running time of
lower limit frequency, it will
run on speed of 0.
F01.12
Running time of lower limit
frequency
0.0～6000.0s 60.0s ×
Group F02: Start/Stop Control
F02.00 Run command
0: Keypad control (LED
off)
1 ×
1: Terminal control (LED
on)
2: Communication control
(LED
blinking)
Group F03: Accel/Decel Parameters
F03.00 Accel time 1 0.0～6000.0s 40.0s △
F03.01 Decel time 1 0.0～6000.0s 40.0s △
F03.08 Jog accel time 0.0～6000.0s 8.0s △
F03.09 Jog decel time 0.0～6000.0s 8.0s △
Group F04 Digital Input
F04.00 Function of terminal DI1 0: No function 1 ×
F04.01 Function of terminal DI2 1: Running forward (FWD) 2 ×
F04.02 Function of terminal DI3 2: Running reverse (REV) 7 ×
F04.03 Function of terminal DI4 3: Three-wire control 6 ×
F04.04 Function of terminal DI5 4: JOG forward 39 ×
5：JOG reverse（RJOG）