Fromm P380 User manual

SERVICE MANUAL
PNEUMATIC PLASTIC
STRAPPING TOOL
MODEL P380
P380.0001.01.en.fm/MAS/© 05.12
Manual for authorized dealers and service points

1-7
1.2 CONVERSION PARTS
When converting strap thickness or strap width the following parts must be exchanged:
Tool Item-No. 49.3801 49.3802 49.3811 49.3812 49.3821
Strap dimension 13mm x
0.40-0.64
13mm x
0.65-1.05
15mm x
0.40-0.64
15mm x
0.65-1.05
16mm x
0.40-0.64
Tensioning wheel P35.3202 P35.3203 P35.3202 P35.3203 P35.3202
Cutter P38.1168 P38.1169 P38.1168 P38.1169 P38.1168
Gripper P38.1170 P38.1172 P38.1170 P38.1172 P38.1170
Welding gripper P38.1197 P38.1198 P38.1197 P38.1198 P38.1197
Strap stop P38.1154 P38.1154 P38.1156 P38.1156 P38.1156
Strap guide P38.1158 P38.1158 P38.1158 P38.1158 P38.1159
Strap guide P38.1160 P38.1160 P38.1162 P38.1162 P38.1164
Strap guide P38.1161 P38.1161 P38.1163 P38.1163 P38.1165
Base plate P38.1188 P38.1188 P38.1190 P38.1190 P38.1192
Tool Item-No. 49.3822 49.3831 49.3832 49.3833
Strap dimension 16mm x
0.65-1.05
19mm x
0.40-0.64
19mm x
0.65-1.05
19mm x
1.06-1.35
Tensioning wheel P35.3203 P35.3202 P35.3203 P35.3203
Cutter P38.1169 P38.1168 P38.1169 P38.1169
Gripper P38.1172 P38.1170 P38.1172 P38.1172
Welding gripper P38.1198 P38.1197 P38.1198 P38.1198
Strap stop P38.1156 P38.1157 P38.1157 P38.1157
Strap guide P38.1159 P38.1159 P38.1159 P38.1159
Strap guide P38.1164 P38.1166 P38.1166 P38.1166
Strap guide P38.1165 P38.1167 P38.1167 P38.1167
Base plate P38.1192 P38.1194 P38.1194 P38.1196
Attention!
When converting tools always change the item number
on the type label.
Replace following parts:
Type label N43.9179
2 x hammer head bolts N2.4902
Enclose the suitable operation manual with the tool
after each conversion.
(see paragraph Ordering manuals)

1-11
1.3.4 Glueing rules
Following parts have to be glued with LOCTITE 603:
The screws N1.2112 have to be glued additionally in the
planetary gear stage P35.0130 using LOCTITE 222.
Don’t clamp the planet shaft directly on the teeth when
loosening or tightening the screws N1.2112.
N21.2101
P35.3103
N2.2145
Planet shaft P35.3103
with the parallel pins N2.2145.
Gearing cover P38.1141 with
parallel pins N21.2101
P38.1141
Clamp here
P35.0130
N1.2112

1-12
1.3.5 Lubrication rules
• Lubricate the rocker P38.1125 and the bolt P38.1201 in
the area of the welding jaw with Klüber Isoflex NBU 15.
• Lubricate the balls N3.1702, ball cage P38.1199 and the
running surface of the balls on the welding gripper with
Klüber Isoflex Alltime SL2.
Lubrication interval:
At each maintenance or after 12 months at the latest.
All movable gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease.
Lubrication interval: At each maintenance or after 12 months at the latest.
All other parts have to be greased according to the explosion drawing.
Lubrication interval: At each maintenance or after 12 months at the latest.
1.3.6 Assembly information
Needle free wheeling:
Pay attention to the assembling direction of the
needle free wheeling N3.4509.
The sense of rotation is stamped at the front of
the free wheeling.
Seal N6.6122
Pay attention to the mounting position of the
Seal N6.6122.
(see picture)
Grease the parts with Mobilux EP2.
15 X N3.1702
P38.1199
P38.1125
P38.1201
welding gripper
N3.4509
wrong right
N6.6122
P38.1142

1-13
Vane:
If the minimum diameters (see drawing) are not reached anymore, the vanes P35.2024 or P35.3108 must be
exchanged.
Assembling of the cover P35.3105
on the idler step P35.0130
Observe assembling direction of the cover.
The division of the holes is not 3x120°.
The cover must be easy to assemble.
If the cover is assembled distorted, the gear
runs bad.
Elastomer Spring and Thrust Piece:
When assembling the end cover P38.1147, pay
attention to the assembling direction of the spring
P35.2026 and the thrust piece P35.2027. (see
drawing)
Thrust piece towards the motor.
Attach parts with grease on the motor cover!
The same assembling position is valid at the
welding motor too!
min. 8.2 mm
min. 43.2 mm
P35.3108
min. 8.2 mm
min. 37.2 mm
P35.2024
P35.2021
P35.3138
118°
121°
121°
P35.2026
P35.2027

1-14
Exchange of strap guides and strap stop
Disassembling:
• For protection of the tooth system from the gripper a piece of plastic strap should be inserted
before loosing or tightening the base plate. (therefore lift the handle)
• Unscrew base plate
• Disassemble the end cover P38.0119
• To extract the strap guides P38.1160/62/64/66 and P38.1161/63/65/67 respectively pull down the
thrust pieces P38.1110 and P38.1111 and swivel them to the side. (Picture 2)
The thrust pieces P38.1110 and P38.1111 are arranged in mirror image.
• Extract the strap guides P38.1160/62/64/66 and P38.1161/63/65/67
• Unscrew the strap guide P38.1158/59
• Disassemble the strap stop P38.1154/56/57
Assembling:
• Set the thrust pieces to swivel in position. (Picture 2)
• When setting in the strap guides P38.1154/56/57 push them in to the level of the welding gripper.
• Swivel back the thrust pieces
• Release the strap guide and check the function. (Press in and release the strap guide 2 or 3
times)
• Assembling of strap stop P38.1154/56/57 and strap guide P38.1158/59 in opposite order.
• When assembling the strap guide P38.1158/59 pay attention to the width of the strap.
The number of the used strap width has to show to the inside.
P38.1160/62/64/66
P38.1161/63/65/67
P38.1154/56/57
P38.1158/59
N12.1113
N1.6247
N1.6503
N1.1168
N1.1132
N11.1119
N1.6237
N1.6407
N1.1328
P38.0119
Picture 1
Gripper
Base plate

1-15
Adjustment of the strap guide after service or repair work
If the strap guides P38.1160/62/64/66 and P38.1161/63/65/67 don't touch the base plate or after the welding
you see pressure points at the side of the upper strap you have to adjust the strap guides:
- Disconnect the tool from the air supply.
- Remove the end cover P38.0119. (Picture 1)
- The free play of the thrust pieces P38.1110 and P38.1111 should be 0 - 1.5mm otherwise they have to be
readjusted.
Readjusting with disassembled piston
P38.0101 (Picture 3):
- Loose the screw N11.1116.
- Preset the pusher P38.1105 to the
measure 21.5mm
- Increasing of the preset measure
21.5mm increases the free play.
Decreasing of the preset measure
21.5mm decreases the free play.
In order to check the free play the
piston must be assembled again!
The free play must be sensed by
moving up and down the thrust piece.
Picture 2
N11.1116
P38.1105
P38.1110P38.1111
Thrustpiece in
P38.1160/62/64/66
swivel in position
21.5
P38.1105 N11.1116
Thrust piece
P38.0101
Picture 3
approx.
0-1.5mm

1-16
Assembling of the valve P38.0103
Pay attention to the assembling position of the spring ring N2.1613. The grinded side must show to the
outside.
1.4 RECOMMENDED SPARE PARTS
Following spare parts are recommended for stock keeping:
*= wearing parts
Stock only parts from tools that are in sale.
Item-No. Description Pieces per tool
N1.1168 Screw 2
N1.1306 Screw 2
N1.1807 Raised ctrs. head screw 4
N1.1808 Raised ctrs. head screw 3
N1.1813 Raised ctrs. head screw 3
N1.1820 Raised ctrs. head screw 2
N1.6407 Tooth washer 4
N1.6503 Safety washer 2
N2.1121 Security ring 2
N2.1613 Spring ring 2
N3.1702 Ball 21
N5.2702 Cover 2
N6.6233 O-Ring 3
N6.6262 O-Ring 1
N6.6264 O-Ring 1
N6.6268 O-Ring 1
P35.2024* Vane 5
P35.3108* Vane 5
P35.3202* Tensioning Wheel (for 0.40 - 0.64 mm Strap thickness) 1
P35.3203* Tensioning Wheel (for 0.65 - 1.35 mm Strap thickness) 1
P38.1151* Slide jaw 1
P38.1168* Cutter (for 0.40 - 0.64 mm Strap thickness) 1
P38.1169* Cutter (for 0.65 - 1.35 mm Strap thickness) 1
P38.1170* Gripper (for 0.40 - 0.64 mm Strap thickness) 1
P38.1172* Gripper (for 0.65 - 1.35 mm Strap thickness) 1
P38.1187* Welding stop gripper 1
P38.1197* Welding gripper (for 0.40 - 0.64 mm Strap thickness) 1
P38.1198* Welding gripper (for 0.65 - 1.35 mm Strap thickness) 1
P38.1199 Ball cage 1
P38.1201 Bolt 1
N2.1613
N2.1613
outside grinded outside grinded

1-17
1.5 ACCESSORY TOOLS
Partly some of these tools are already used for other models.
Item number Description Application
N71.3247 Press in and press out pressure pad N3.1157/P35.3103
N71.3264 Press in and press out arbor N3.1157/P35.3103
N71.3237 Press in and press out arbor N3.1159/P32.1037 and N3.2356/P38.1147
N71.3238 Press in and press out pressure pad N3.1159/P32.1037
N71.3235 Press in and press out arbor N3.4509/P38.1140
N72.3203 Press in and press out pressure pad N3.4509/P38.1140
N71.3244 Press out arbor N3.1134, P32.1023/P32.1732
N71.3245 Pressure pad N3.1134, P32.1023/P32.1732 and
N3.2356/P38.1147
N71.3240 Press out arbor N3.2347/P38.1125
N71.3241 Press in and press out pressure pad N3.2347/P38.1125
N71.3266 Press out arbor N3.2356/P38.1147
N71.3280 Press out pressure pad P32.1023/P35.0140
N71.3255 Sleeve P32.1023/P35.0140
N71.3254 Press on arbor P32.1023/P35.0140
N71.3281 Press on pressure pad P32.1023/P35.0140
N71.3277 Thrust piece P35.3138 resp. P35.2021/
P35.2023, N3.1174
N71.3276 Pressure pad P35.3138 resp. P35.2021/
P35.2023, N3.1174
N71.3274 Hook P35.2005, P35.3129, P35.3157, P35.3145,
P35.2059/P38.1112
N71.3299 Hook P35.3114/P38.1112
N72.3201 Spring clamp P38.1104/P38.0101

1-18
1.5.1Use of accessory tools
Accessory tools should only be used with the suitable arbor press
N7.5108 in order to avoid a tilt of the pressed in parts.
Additional a retainer (N7.3215) is necessary.
Part Disassembly Assembly
N3.1157/
P35.3103
N3.1159/
P32.1037
N7.5108
N7.3215
N71.3264
N71.3247
N3.1157
P35.3103
N71.3237
N71.3238
N3.1159
P32.1037

1-19
N3.4509/
P38.1140
P32.1023/
N3.1134/
P32.1732
N3.2347/
P38.1125
Part Disassembly Assembly
A
A
N71.3235
N72.3203
N3.4509*
P38.1140
*Assembling position
see „Assembly information“
N71.3244
N71.3245
N71.3243
P32.1732
N3.1134
P32.1023
N71.3240
N71.3241
N71.3239
P38.1125
N3.2347
The seal of the
needle bushing
(N3.2347) has
to face to the
outside.

1-20
N3.2356/
P38.1147
P32.1023/
P35.0140
Part Disassembly Assembly
N71.3266
N71.3245
P38.1147
N3.2356
N71.3237
Picture 1
Picture 2
P32.1023
P35.0140
N71.3254
N71.3281
N71.3244
N71.3280
N71.3255

1-21
Part Disassembly Assembly
P35.2023/
N3.1174/
P35.3138
resp.
P35.2021 Commercially
available Puller.
N71.3277
P35.2023
N3.1174
N71.3276
0.03 mm
P35.3138
P35.2021
The distance between rotor (P35.3138
resp. P35.2021) and end plate (P35.2023)
should be 0.03 mm

1-22
Proceeding for valve disassembling:
• Press clip together and insert it into the hole, until it snaps into the shown position
• Insert coupler pull out exhaust ring
Attention!
When disassembling the valves don’t damage the ball seat.
Part Disassembly
P35.2005
resp.
P35.3129/
P38.1112
B
N71.3274
Coupler
Clip
Hook in here
P35.2005
P35.3129
Picture 2
Picture 1
Ball seat

1-23
P35.3157/
P38.1112
P35.3145/
P38.1112
Part Disassembly
B
N71.3274
P35.3157
Hook in here
B
N71.3274
P35.3145
Hook in here

1-24
P35.2059/
P38.1112
P35.3114/
P38.1112
Part Disassembly
N71.3274
P35.2059
Hook in here
B
N71.3299 P35.3114
Hook in here

1-25
Exchange of thrust pieces P38.1104
Disassembling:
Required tools: punch Ø max. 2.8mm, spring clamp N72.3201 and arbour press
- Press down the spring bolt P38.1103 through the bore of the thrust piece P38.1104.
- Push the spring clamp N72.3201 between thrust piece P38.1104 and spring bolt P38.1103.
Attention!
Disassembling and assembling of the bolt N2.2112 has only to be made from the side which is shown
in picture 2.
(In order to not damage the press fit)
- Disassemble the bolt N2.2112 by using a punch
- Disassemble thrust piece P38.1104
Attention danger of injury! Do not yet remove the spring clamp.
Spring bolt P38.1103 and spring N21.5206 jump out of the piston when removing the spring clamp N72.3201.
Assembling in opposite order.
Attention! Bolt N2.2112 must not protrude out of the bores.
Remove the spring clamp N72.3201 after the assembling.
(Pull at the bore of spring clamp by using a punch.)
P38.1104
N72.3201
N2.2112
P38.1103
N21.5206
P38.1104
N72.3201
P38.1103
N21.5206
Picture 1
Picture 3
Picture 2
N2.2112
Punch Ø max. 2.8mm
Disassembling
Assembling
N72.3201
Disassembling of N2.2112
in this direction
Assembling of N2.2112
in this direction

2-1
P380.0001.01se.z
A1
B
C
23456
D
N11.1119
N1.1132
N11.1119
N1.6237 P38.1186
N4.1221
P38.1188/90/92/94/96
N1.6503
N1.6407
7 N1.1306
N1.1168
N1.7111
N2.2110
N2.2118
1N21.5206
N21.2102
N1.6407 1N6.6264
1P35.1207
P38.1151
N1.1808
1 N1.7116
N2.2138
1P38.1149
1N21.5204
N2.4906
N21.2119
N1.5105 P38.1202
1 N2.5623
1N21.5205
P38.1101
1P35.2069
N1.2110
1N6.6212
1P35.2067
1 P35.2073
P35.2068
P38.0118
P38.1154/56/57
N1.1328
P38.0115
N2.2110
N2.5843
P38.0119
P38.1131
1 P38.1132
1 P38.1136
P38.1148
P38.0109
1 P38.1135
P38.1187
8 Orientation
7 Loctite 222
6 Loctite 603
5 Klüber Isoflex NBU 15
4 Klüber Isoflex Alltime SL2
3 Mobil Velocite No.6
2 Molykote BR 2 plus
1 MobiluxEP2
P38.0116/17
P38.1170/72
1P38.1134
1P38.1133
1 P38.1160/62/64/66
1P38.1161/63/65/67
N2.2166

2-2 P380.0001.
A7
B
C
8910
11 12
D
P38.1203
N1.6199
N1.2159
(N6.3511)
1N21.5201
1 N21.5201
1P35.2026
P35.2027
P35.2023
N2.2402
35 x P35.2022
35 x P35.2022
35 x P35.3108
P35.3107
N2.2403
P35.3109
N3.1174
2 P32.1023
N1.1911
N1.6504
P38.1128
P38.1129
P38.1130
1N61.6214
N1.6237
N1.1114
N2.2190
2 N1.6331
2 P32.1037
6 N3.1159
2 N1.6331
N5.2702
N3.1134
P32.1732
N3.1134
2 P32.1023
N1.1807
P38.1127
N3.2347
5 P38.1125
N3.2347
N2.1121
5 P38.1201
N2.1121
415 x N3.1702
4P38.1199
N2.2102
1P38.1103
1N21.5206
P38.1102
P38.1168/69
N11.1116
N1.6405
N1.6115
N2.2112
P38.1105
N2.4409
1N2.5199
P38.1108
1P38.1107
1 P38.1109
1 P38.1111
1 P38.1110
N1.6228
N1.1140
N2.4409
1 N2.5199
P38.1108
P38.1106
6N2.2124
1 P38.1107
(N6.3503)
4 P38.1197/98
1N6.6268
P38.1124
P38.1104
8 Orientation
7 Loctite 222
6 Loctite 603
5 Klüber Isoflex NBU 15
4 Klüber Isoflex Alltime SL2
3 Mobil Velocite No.6
2 Molykote BR 2 plus
1 MobiluxEP2
P38.0101
P35.0140
P38.0106
P35.0137
P32.1731
P38.0108
P38.1126
1N6.6237
N3.1174
N1.1807
P38.0116/17
P35.3138

2-3
P380.0001.01se.z
A13
B
C
14 15 16 17 18
D
N1.3128
1 N3.1702
1 P38.1205
1 N3.1702
N11.1147
N1.6237
1 N2.5259
P35.2038
2 P32.1123
N3.1174
P38.1137
N2.2402
3 5x P35.2022
3 5x P35.2022
P35.2020
N2.2402
P35.2023
N3.1174
1 N6.6237
P35.2027
2 P38.1139 2 P35.3113
2 N3.2105
P35.3105
7 N1.2112
N2.1610
2P35.3103
6N2.2145
2 P35.3104
2 N1.6331
2 P38.1140
8 N3.4509
1N6.6122
1N2.5176
1P38.1142
2P38.1144
N2.2163
P38.1143
1 N6.6262
1 N6.6224
N1.1306
N2.3368
1 N6.6235
1 P38.1146
1 N6.6235
1 N6.6235
1 P35.2031
1 N6.6268
2P32.1712
2N3.2107
2P35.3201
2P35.3202/03
1P38.1150
N1.6163
N1.6247
N3.2356
N12.1113
P38.1158/59
N1.1922
P38.1145
P38.1129
P38.1130
1 N6.6233
1 N61.6214
N1.6505
6 (N21.2101)
N3.1172
N3.1178
N3.1160
N3.1157
1 N6.6232
P38.1147
1 N6.6163
8 Orientation
7 Loctite 222
6 Loctite 603
5 Klüber Isoflex NBU 15
4 Klüber Isoflex Alltime SL2
3 Mobil Velocite No.6
2 Molykote BR 2 plus
1 MobiluxEP2
1 P35.2029
1 P35.2032
N11.1143
P38.0113
3 5x P35.2024
P38.0114
P38.0110
P38.0111
P35.0133
P35.0132
P35.0130
P38.0112
N3.1172
2 P35.3112
P35.2021
(N2.4906)
P38.1138
1P35.2026
P38.0116/17
P38.1141