FSL3D Pegasus Touch User manual

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Owner’s Manual
Pegasus Touch 3D Printer
R0.9 –July 22, 2014
© 2014 Full Spectrum Laser 3D, LLC
http://fsl3d.com

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Contents
Introduction ....................................................................................5
Icons Used in This Manual ............................................................5
Part 1: Safety..................................................................................6
Overview .....................................................................................6
Laser safety .................................................................................7
Compliance Statement ..................................................................8
General Precautions .....................................................................9
Work Area .................................................................................9
Resin ........................................................................................9
Isopropyl Alcohol.....................................................................10
Part 2: Getting Started...................................................................11
Overview ...................................................................................11
Unpacking..................................................................................11
Parts and Accessories..............................................................12
Additional Recommended Tools ................................................12
Setup ........................................................................................13
Double Check ..........................................................................18
RetinaCreate (software) Installation .............................................19
Part 3: Printing..............................................................................20
Add a model...............................................................................20
View Control ..............................................................................20
Zoom In/Out with a Mouse ........................................................20
Change View with a Mouse .......................................................20
Pan ........................................................................................21
Moving and Orienting Models.......................................................21
Moving and Sizing ...................................................................21
Orienting.................................................................................21
Generate Supports .....................................................................22
Manual Support Modification .......................................................22

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Print ..........................................................................................23
Part 4: After Printing......................................................................24
Removing the Build Platform .......................................................24
Finishing Steps ..........................................................................24
General Steps .........................................................................24
Post-curing..............................................................................25
Repair Imperfect Prints ............................................................25
Part 5: Touch Screen Interface .......................................................26
Print Monitoring..........................................................................26
Pause/Play and Stop...................................................................27
Network Settings ........................................................................27
Calibration .................................................................................27
Calibrate Motor ..........................................................................29
Figure 5-4: The Motor Calibration Screen. ....................................29
FSL3D App Store........................................................................30
Part 6: RetinaCreate......................................................................31
Overview ...................................................................................31
Scene .....................................................................................32
Part 7: Maintenance ......................................................................33
Pegasus Touch Laser 3D Printer Care..........................................33
Removing cured pieces from failed prints .....................................33
Transportation............................................................................34
Resin Care.................................................................................34
Appendix A: Troubleshooting..........................................................36
Hardware ...................................................................................36
Software ....................................................................................36
Appendix B: Warranty Statement ....................................................37
Appendix C: Pegasus Touch Specifications .....................................40
Appendix D: Material Safety Data (resin).........................................41

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Introduction
Thank you for your purchase of a Pegasus Touch Laser 3D Printer by
FSL3D. It is our wish that this product adds value to your business or
hobby activities for years to come. Please take time to read this manual
in its entirety to safely use your device to its full potential. For more
information and products, please visit http://fsl3d.com.
Icons Used in This Manual
This icon marks Warnings and Cautions. Please pay special
attention to information associated with this icon.
The Wing icon is used to indicate information that will help
you operate more efficiently.

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Part 1: Safety
Overview
To ensure a safe working environment, it is necessary to treat the printer and
accessories with care. Please carefully read all instructions before attempting to operate
your 3D printer.
Use only printing materials from FSL3D or approved partners. Use of other
materials may damage your machine or void your warranty.
Modifying the printer without FSL3D’s approval will invalidate the warranty and may
pose a health hazard.
Never attempt to operate your printer with the lid open or attempt to override the safety
interlock system.
When you receive your printer, please carefully inspect it for any shipping
damage and contact us immediately via email if there are any issues—please
include your unit’s serial number and photos of the problem.
Caution –Modifying the machine or overriding the safety interlock
may result in hazardous laser radiation exposure.

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Laser safety
The standard reference for laser safety is the American Standard for the
Safe Use of Lasers, Z136.1-2000, developed by the American National
Standards Institute (ANSI). This reference is the basis for many of the
federal regulations for laser and laser system manufacturers, and for the
Occupational Safety and Health Administration (OSHA) laser safety
guidelines. It contains detailed information concerning proper installation
and use of laser systems. While the ANSI standard itself does not have
the force of law, its recommendations, including warning signage, training,
and the designation of a laser safety officer, may be compulsory under
local workplace regulations when operating laser systems above Class I.
It is the operator’s responsibility to ensure that the installation and
operation of the FSL3D Pegasus Touch is performed in accordance with
all applicable laws. Copies of ANSI Standard Z136.1-2000 are available
from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]
Never remove any of the case panels of the printer. Removal of case
panels will expose you to danger and void your warranty. Overriding the
interlock system can expose you to Class 3B Laser Radiation.
The Pegasus Touch 3D printer is a Class 1 Laser System. The printer
case has a safety interlock switch that deactivates the laser if the cover is

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opened during operation, and no special precautions are necessary to
operate the unit safely.
200mW CW MAXIMUM
405nm
Compliance Statement
The Pegasus Touch 3D printer is a Class 1 Laser Product, as defined in
International Standard IEC 60825-1.
Pegasus Touch complies with 21 CFR 1040.10 and 1040.11, the Federal
Performance Standards for Light-Emitting Products, except for deviations
pursuant to Laser Notice No. 50, dated June 24, 2007. The Center for
Devices and Radiological Health of the US FDA issued Laser Notice No.
50 to permit manufacturers to classify and manufacture their products in
accordance with the International Standard.
21 CFR 1040 and IEC 60825-1 require that certification, identification and
warning labels be placed on laser products. Reproductions of the labels
found on the FSL3D Pegasus Touch follow, with locations specified:
1. Certification/Identification Label. This sticker is located on the rear
of the machine. Any updates to the information are added as
adhesive overlays.

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General Precautions
Please follow the instructions below.
Work Area
The printer must be installed on a level surface to prevent spillage
of resin. The resin may spill out during the lift cycles if the surface
is uneven.
Always use a 9”x14.5" wide cutting board (e.g. Amazon ASIN#
B00E4WRVTI) or other drip protector when removing the build head.
Otherwise resin may drip over the front of the printer.
Never remove the build tray without first removing the build head.
Otherwise resin may drip from the head down onto the internal
components of the printer.
The printer must be installed in a location away from direct sunlight
or intense artificial light sources.
The work area should be kept at or slightly above room temperature
(21°C / 70°F).
The printer itself emits no fumes and the resin contains zero volatile
organic compounds. However, isopropyl alcohol is commonly used
to finish prints so an area with good ventilation is recommended.
Resin
FSL3D photopolymer resin is a mild irritant: Treat it with the same care as
you would any household chemical and follow standard safety procedures
and FSL3D handling instructions.
Only use resin from FSL3D or approved partners. Using 3rd party
resin may damage your machine and void your warranty. In
addition, the RetinaCreate software end user license is valid only
when used with materials from FSL3D or approved partners.
Wear protective gloves when handling the resin. Goggles are also
recommended if there is a risk of splashing.
Resin is not edible in liquid or solid form.
Liquid and solid forms of resin are not approved for use with food or
drink.
Liquid and solid forms of resin are not tested or approved for use in
medical applications.
Do not mix the resin with any substances.

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Please refer to Appendix D: Material Safety Data (resin) for
information on handling, storage, properties, and an outline of
Material Safety.
Material Safety Data Sheets for each color are available on the web:
http://fsl3d.com/support.
The resin is light sensitive, so avoid long exposure to strong artificial
lighting or sunlight.
The transparent yellow cover is designed to block laser radiation,
but strong exterior light may enter and cure the resin. It is important
that the unit be kept out of direct sunlight or high-intensity artificial
light.
To avoid contamination, do not pour used resin back into the
original bottle. It is safe to store resin in the build tray for a period
of 24hrs or less between prints. For periods >24hrs, we recommend
that the build tray should be emptied and the resin should be filtered
and placed in a light-proof container; amber Nalgene Lab Bottles
work well.
We recommend colored resins be gently stirred with a spoon for 5
minutes before use if left sitting for more than 7 days due to
possible pigment settling.
All resin should be stored in a dry place at or near room temperature
(21°C / 70°F).
Please refer to Appendix D: Material Safety Data (resin) for
information on handling, storage, properties, and an outline of
Material Safety of the resin.
Isopropyl Alcohol
Isopropyl Alcohol (IPA) is commonly used to remove uncured resin to
finish parts (see Part 4: Finishing Steps). FSL3D does not manufacture or
sell IPA. Standard 99% IPA is available from Amazon or your local
grocery/convenience store. Please read and follow all usage and safety
instructions provided with the IPA that you purchase.
●Good ventilation is strongly recommended.
●Keep away from fire, heat, or sparks
●Containers should be kept closed or covered when not in use

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●Always follow instructions provided from your IPA supplier.
Part 2: Getting Started
Overview
The following section is a brief guide to getting up and running.
Setup of the Pegasus Touch usually takes less than 10 minutes, but there
are a few things to take care of before it arrives:
Install RetinaCreate software
Prepare your work area
Purchase 99% IPA for cleaning of parts
Purchase protective gloves. Disposable nitrile gloves work well.
Purchase cleaning and removal tools
Save the box and packaging! It is necessary for shipping if your
unit requires repair or warranty service.
Unpacking
Once your Pegasus Touch has arrived and you have removed the unit
from the box, you will need to do the following to prepare the machine
(wire cutters or scissors required):
1. Remove all wrapping and packaging material from the exterior
2. Remove the resin tray (vat) from the vat holder
3. Cut the zip tie restraining the vat holder
4. Check that the resin tray is clean and all plastic wrap is removed.
5. Inspect the interior and exterior of the printer for damage

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Parts and Accessories
The Pegasus Touch includes the following parts and accessories. Some
parts for the printer are shipped separately. These include the Build
Platform, Power Cable, Ethernet Cable, and Starter Resin. If anything is
missing, please email support.
Table 1 - Packing List
Part
Quantity
Pegasus Touch 3D printer
1 pc
Build Platform with Thumbscrew
1 set
Resin tray (vat)
1 pc
Power cable
1 pc
Ethernet cable
1 pc
500mL Starter Resin
1 bottle
Additional Recommended Tools
FSL3D recommends the purchase of a number of tools for removing prints
from the build plate, cleaning prints, and filtering resin. Some of these
tools are sharp and can pose a danger if used improperly. The resin can
be slippery so it is important to be aware of your grip and directions of
motion when removing parts from the build plate. Always take care when
removing parts from the build platform and handle tools in a safe manner.
FSL3D recommends the purchase of the following additional accessories
for print finishing available at Amazon.com and other suppliers:
Part removal:
Nitrile or dishwasher gloves, e.g. Amazon B004E3LN96
9”x14.5" Wide Cutting Board , e.g. Amazon B00E4WRVTI
Steel paint scraper as a chisel, e.g. Tooluxe 6-in-1 Painter’s Tool
(Amazon B000VOK13Q)
Flush cutters: e.g. Xuron 170-II, e.g. Amazon B000IBSFAI

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Rubber mallet (to tap the steel paint scraper), e.g. Home Depot
#31030
Part finishing:
1-2L glass container for soaking finished parts in IPA, e.g. Amazon
B0000CFG5I
2.5 ounce spray bottle, e.g. Amazon B000NJHNLW
Tongs, e.g. Amazon B00004OCK1
Tweezers, e.g. Amazon B00BG8WW2Y
Unpacking:
Unwrap machine and inspect for damages
Cut zip ties holding the vat holder
Setup
Make sure that your printer is on a level surface, away from direct
sunlight, and in a temperature-controlled location. After removing all
accessories from the interior of the machine and ensuring it is clean, it is
time to connect to your machine.
1. Connect the Ethernet port of the machine to a free port on your
internet router using the supplied Ethernet cable.
2. Ethernet is the preferred interface, but USB PC connection (requires
mini-USB cable, not supplied) and WiFi (requires dongle, not
supplied) are also supported. You may also load jobs via USB key.
Refer to instructions at the user forums at http://fsl3d.com/forums
for more information.
3. Plug the power adapter into a convenient mains power outlet.
4. Plug the DC barrel connector into the power port on the machine.
5. The machine should boot within 90 seconds.
The Pegasus Touch can get print data from one of five sources:
1. Over Ethernet from the RetinaCreate job preparation and machine
management software.
2. From a USB flash drive.
3. Over WiFi (requires optional Tenda W311M USB WiFi dongle, not
supplied. Amazon B006GCYAOS)
4. Over USB cable (requires mini-USB cable, not supplied, e.g.
Amazon B001TH7GUK)
5. Directly from the FSL3D Model Marketplace.

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Figure 1 - Exterior View

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Figure 2 - Interior View

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Figure 3 - Connections

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Figure 4: Build Tray (Vat) Reference Drawing
Never remove the vat without first removing the build head.
Without the vat in place, resin may drip onto the internal
components of the printer.
Pull the tray horizontally to remove.
Push back on the vat to return to the printer until you feel the
click.
Pour resin into the tank. Use only FSL3D approved resin.
Otherwise, your machine may be damaged and warranty voided.
In addition, the RetinaCreate software license is valid only with
use with materials from FSL3D or approved partners.
Be careful not to exceed the maximum fill line to avoid spillage
while printing.
If more resin is needed while printing, you can always pause the
printer and pour more resin. Press the pause button on the LCD
screen or simply open the lid to pause the print.
Max Fill Line
Min. Fill Line
PDMS Fill Line
Vat Retaining Locating Holes

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Build platform
●Always place a 9”x14.5” cutting board over the vat before removing
the build platform to avoid resin drips over the front of the machine.
●To remove the build platform, loosen the large thumbscrew enough
so the build head slides out. It is not necessary to fully remove the
hand screw. Apply a downward pressure to slide the build plate out.
●Always make sure to remove the platform before the resin tray to
avoid the resin dripping into the printer.
Double Check
Please double check the list below before you proceed to next steps.
●Are all tapes and films removed from all the printer parts?
●Are the resin tray and the build platform securely installed?
●Is the resin filled below the maximum fill line?
●Is the printer well connected to the power outlet?
●Is the printer connected to your computer with the Ethernet cable,
USB cable or wirelessly?

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RetinaCreate (software) Installation
Download the latest software from http://fsl3d.com and follow the
onscreen instructions. Ensure you read, understand, and agree to the
terms in the End User Licensing Agreement. Remember that the
RetinaCreate software license is valid only when used with printers and
materials from FSL3D or approved partners.

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Part 3: Printing
Add a model
Open RetinaCreate and select Add Model under the Scene menu. Load
the model you want to print. RetinaCreate supports .stl and .obj files. The
box with grid lines on the bottom in the middle of your screen represents
the build platform the printer. RetinaCreate will place the model in the
middle of the grid when you add a model. Keep in mind that the build
platform is upside down in the printer.
View Control
Zoom In/Out with a Mouse
Roll the mouse wheel up to zoom in and roll down to zoom out.
Change View with a Mouse
To change the view, right click anywhere on the screen and move the
mouse around.
Move the mouse to the left to rotate clockwise and to the right to rotate
counter-clockwise.
Drag the mouse down to achieve top view and drag up to achieve the
bottom view.