Fuji Electric RCG24KRLB User manual

AIR CONDITIONER
Cassette type
SERVICE MANUAL
INDOOR
RCG24KRLB
RCG30KRLB
RCG36KRLB
RCG45KRLB
RCG54KRLB
OUTDOOR
ROG24KATA ROG30KATA
ROG36KATA
ROG45KATA
ROG54KATA
SR_AU018EJ_01
2019.10.24

Notices:
• Product specifications and design are subject to change without notice for future improvement.
• For further details, please check with our authorized dealer.
Trademarks
FGLair™ is trademark of Fujitsu General Limited in the United States, other countries or both.
Google Play™ is trademark of Google Inc.
App Store® is a service mark of Apple Inc., registered in the U.S. and other countries.

CONTENTS
1. GENERAL INFORMATION
2. TECHNICAL DATA AND PARTS LIST

1. GENERAL INFORMATION
2019.10.24
SR_CH01_AU018EJ_01

CONTENTS
1. GENERAL INFORMATION
1. Specifications..............................................................................................01-1
1-1. Indoor unit ......................................................................................................................01-1
1-2. Outdoor unit....................................................................................................................01-5
2. Dimensions..................................................................................................01-8
2-1. Indoor unit ......................................................................................................................01-8
2-2. Outdoor unit..................................................................................................................01-12

1. Specifications
1-1. Indoor unit
Type
Cassette
Inverter heat pump
Model name RCG24KRLB RCG30KRLB RCG36KRLB
Power supply 230 V ~ 50 Hz
Power supply intake Outdoor unit
Available voltage range 198—264 V
Capacity
Cooling
Rated kW 6.8 8.5 9.5
Btu/h 23,200 29,000 32,400
Min.—Max. kW 0.9—7.4 2.8—9.6 2.8—10.6
Btu/h 3,100—25,200 9,600—32,700 9,600—36,100
Heating
Rated kW 7.5 10.0 10.8
Btu/h 25,600 34,100 36,850
Min.—Max. kW 0.9—8.6 2.7—10.8 2.7—12.5
Btu/h 3,100—29,300 9,200—36,800 9,200—42,600
Input power
Cooling Rated
kW
2.12 2.56 3.06
Max. 2.60 3.53 4.19
Heating Rated 1.97 2.64 2.58
Max. 2.58 4.17 4.48
Current Cooling Rated A 9.3 11.3 13.6
Heating 8.7 11.7 11.4
Power factor Cooling %98.6 98.2 98.0
Heating 98.9 98.2 98.0
EER Cooling kW/kW 3.21 3.32 3.10
COP Heating 3.81 3.79 4.19
Moisture removal L/h (pints/h) 2.7 (4.8) 2.5 (4.4) 3.3 (5.8)
Maximum operating current *1 Cooling A12.6 22.5
Heating 12.6 22.5
Fan
Airflow rate
Cooling
HIGH
m3/h
1,150 1,600 1,870
MED 1,050 1,400 1,560
LOW 980 1,270 1,410
QUIET 870 1,150 1,160
Heating
HIGH 1,150 1,600 1,870
MED 1,050 1,400 1,560
LOW 980 1,270 1,410
QUIET 870 1,150 1,160
Type × Q'ty Turbo fan × 1
Motor output W 81
Sound pressure level *2
Cooling
HIGH
dB (A)
35 40 44
MED 33 38 41
LOW 32 36 38
QUIET 29 33 34
Heating
HIGH 35 40 44
MED 33 38 41
LOW 32 36 38
QUIET 29 33 34
Heat exchanger type
Dimensions (H × W × D)
mm
Main1: 210 × 2,127 × 13.3
Main2: 210 × 2,061 × 13.3
Main1: 252 × 2,127 × 13.3
Main2: 252 × 2,061 × 13.3
Main1: 252 × 2,131 × 13.3
Main2: 252 × 2,064 × 13.3
Main3: 252 × 1,999 × 13.3
Fin pitch Main1: 1.2
Main2: 1.2
Main1: 1.3
Main2: 1.3
Main3: 1.3
Rows × Stages Main1: 1 × 10
Main2: 1 × 10
Main1: 1 × 12
Main2: 1 × 12
Main1: 1 × 12
Main2: 1 × 12
Main3: 1 × 12
Pipe type Copper tube
Fin type Aluminum
Dimensions
(H × W × D)
Net mm 246 × 840 × 840 288 × 840 × 840
Gross 298 × 960 × 950 340 × 960 × 950
Weight Net kg 24 26 29
Gross 29 32 34
Connection pipe Size Liquid mm (in) Ø 6.35 (Ø 1/4) Ø 9.52 (Ø 3/8)
Gas Ø 12.70 (Ø 1/2) Ø 15.88 (Ø 5/8)
Method Flare
Drain hose Material PVC
Size mm Ø 25 (I.D.), Ø 32 (O.D.)
Operation range Cooling °C 18 to 32
%RH 80 or less
Heating °C 16 to 30
Cassette grille
(Option)
Model name UTG-UKYC-W
Material Polystyrene
Color White
Approximate color of Munsell N 9.25/
Dimensions
(H × W × D)
Net mm 53 × 950 × 950
Gross 110 × 1,000 × 1,010
Weight Net kg 6.0
Gross 10.0
Remote control (Option) Wired remote controller, Wireless remote controller, Mobile app*3 (FGLair™)
1-1. Indoor unit - (01-1) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

Type
Cassette
Inverter heat pump
Model name RCG24KRLB RCG30KRLB RCG36KRLB
NOTES:
• Specifications are based on the following conditions:
– Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB.
– Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
– Pipe length: 5.0 m, Height difference: 0 m. (Between outdoor unit and indoor unit.)
• Protective function might work when using it outside the operation range.
• *1: Maximum operating current is the total current of the indoor unit and the outdoor unit.
• *2: Sound pressure level:
– Measured values in manufacturer’s anechoic chamber.
– Because of the surrounding sound environment, the sound levels measured in actual installation conditions might be higher than the specified values here.
• *3: Available on Google Play™ store or on App Store®. Optional WLAN adapter is also required. For details, refer to the setting manual.
1-1. Indoor unit - (01-2) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

Specifications for ErP Lot10
Model name RCG24KRLB RCG30KRLB RCG36KRLB
Energy efficiency class Cooling A++
Heating (Average) A+
Pdesign Cooling kW 6.8 (35°C) 8.5 (35°C) 9.5 (35°C)
Heating (Average) 5.4 (-10°C) 8.0 (-10°C) 8.7 (-10°C)
SEER Cooling kWh/kWh 6.10
SCOP Heating (Average) 4.00
Annual energy consump-
tion
QCE kWh/a 390 488 545
QHE (Average) 1,887 2,794 3,044
Sound power level Cooling HIGH dB (A) 49 54 58
Heating 49 54 58
1-1. Indoor unit - (01-3) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

Type
Cassette
Inverter heat pump
Model name RCG45KRLB RCG54KRLB
Power supply 230 V ~ 50 Hz
Power supply intake Outdoor unit
Available voltage range 198—264 V
Capacity
Cooling
Rated kW 12.1 13.4
Btu/h 41,300 45,700
Min.—Max. kW 4.00—12.60 4.50—13.80
Btu/h 13,600—43,000 15,400—47,100
Heating
Rated kW 13.5 15.5
Btu/h 46,000 52,900
Min.—Max. kW 4.20—15.00 4.70—16.00
Btu/h 14,300—51,200 16,000—54,600
Input power
Cooling Rated
kW
4.32 4.87
Max. 5.00 5.23
Heating Rated 3.77 4.86
Max. 4.69 4.77
Current Cooling Rated A 18.8 21.4
Heating 16.6 21.3
Power factor Cooling %99.7 99.0
Heating 99.0
EER Cooling kW/kW 2.80 2.75
COP Heating 3.58 3.19
Moisture removal L/h (pints/h) 4.5 (7.9) 5.0 (8.8)
Maximum operating current *1 Cooling A28.1
Heating 28.1
Fan
Airflow rate
Cooling
HIGH
m3/h
2,000 2,100
MED 1,650 1,780
LOW 1,460 1,600
QUIET 1,300 1,320
Heating
HIGH 2,000 2,100
MED 1,650 1,780
LOW 1,460 1,600
QUIET 1,300 1,320
Type × Q'ty Turbo fan × 1
Motor output W 81
Sound pressure level *2
Cooling
HIGH
dB (A)
46 47
MED 42 43
LOW 39 40
QUIET 35 36
Heating
HIGH 46 47
MED 42 43
LOW 39 40
QUIET 35 36
Heat exchanger type
Dimensions (H × W × D)
mm
Main1: 252 × 2,131 × 13.3
Main2: 252 × 2,064 × 13.3
Main3: 252 × 1,999 × 13.3
Fin pitch
Main1: 1.3
Main2: 1.3
Main3: 1.3
Rows × Stages
Main1: 1 × 12
Main2: 1 × 12
Main3: 1 × 12
Pipe type Copper tube
Fin type Aluminum
Dimensions
(H × W × D)
Net mm 288 × 840 × 840
Gross 340 × 960 × 950
Weight Net kg 29
Gross 34
Connection pipe Size Liquid mm (in) Ø 9.52 (Ø 3/8)
Gas Ø 15.88 (Ø 5/8)
Method Flare
Drain hose Material PVC
Size mm Ø 25 (I.D.), Ø 32 (O.D.)
Operation range Cooling °C 18 to 32
%RH 80 or less
Heating °C 16 to 30
Cassette grille
(Option)
Model name UTG-UKYC-W
Material Polystyrene
Color White
Approximate color of Munsell N 9.25/
Dimensions
(H × W × D)
Net mm 53 × 950 × 950
Gross 110 × 1,000 × 1,010
Weight Net kg 6.0
Gross 10.0
Remote control (Option) Wired remote controller, Wireless remote controller, Mobile app*3 (FGLair™)
NOTES:
• Specifications are based on the following conditions:
– Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB.
– Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
– Pipe length: 5.0 m, Height difference: 0 m. (Between outdoor unit and indoor unit.)
• Protective function might work when using it outside the operation range.
• *1: Maximum operating current is the total current of the indoor unit and the outdoor unit.
• *2: Sound pressure level:
– Measured values in manufacturer’s anechoic chamber.
– Because of the surrounding sound environment, the sound levels measured in actual installation conditions might be higher than the specified values here.
• *3: Available on Google Play™ store or on App Store®. Optional WLAN adapter is also required. For details, refer to the setting manual.
1-1. Indoor unit - (01-4) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

1-2. Outdoor unit
Type Inverter heat pump
Model name ROG24KATA
Power supply 230 V ~ 50 Hz
Power supply intake Outdoor unit
Available voltage range 198—264 V
Starting current A 9.7
Fan
Airflow rate Cooling m3/h 2,885
Heating 2,350
Type × Q'ty Propeller × 1
Motor output W 49
Sound pressure level *1 Cooling dB (A) 54
Heating 55
Sound power level Cooling dB (A) 66
Heating 67
Heat exchanger type
Dimensions
(H × W × D) mm
Main1: 588 × 881 × 18.19
Main2: 588 × 851 × 18.19
Fin pitch Main1: 1.3
Main2: 1.3
Rows × Stages Main1: 1 × 28
Main2: 1 × 28
Pipe type Copper
Fin Type (Material) Aluminum
Surface treatment PC fin
Compressor Type × Q'ty DC Twin rotary × 1
Motor output W 1,060
Refrigerant Type (Global warming potential) R32 (675)
Factory charge g 1,250
Refrigerant oil Type RmM68AF
Amount cm3400
Enclosure
Material Steel sheet
Color Beige
Approximate color of Munsell 10YR 7.5/1.0
Dimensions
(H × W × D)
Net mm 632 × 799 × 290
Gross 692 × 940 × 375
Weight Net kg 38
Gross 42
Connection pipe
Size Liquid mm (in) Ø 6.35 (Ø 1/4)
Gas Ø 12.70 (Ø 1/2)
Method Flare
Pre-charge length
m
20
Max. length 25
Max. height difference 20
Operation range Cooling °C -10 to 46
Heating -15 to 24
Drain hose Material PP
Size mm Ø13.0 (I. D.), Ø16.0 to Ø16.8 (O. D.)
NOTES:
• Specifications are based on the following conditions:
– Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB.
– Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
– Pipe length: 5.0 m, Height difference: 0 m. (Between outdoor unit and indoor unit.)
• Protective function might work when using it outside the operation range.
• *1: Sound pressure level
– Measured values in manufacturer’s anechoic chamber.
– Because of the surrounding sound environment, the sound levels measured in actual installation conditions might be higher than the specified values here.
1-2. Outdoor unit - (01-5) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

Type Inverter heat pump
Model name ROG30KATA ROG36KATA
Power supply 230 V ~ 50 Hz
Power supply intake Outdoor unit
Available voltage range 198—264 V
Starting current A 12.3 13.8
Fan
Airflow rate Cooling m3/h 3,750
Heating 3,750
Type × Q'ty Propeller × 1
Motor output W 100
Sound pressure level *1 Cooling dB (A) 53 55
Heating 55
Sound power level Cooling dB (A) 68 70
Heating 69 70
Heat exchanger type
Dimensions
(H × W × D) mm
Main1: 756 × 905 × 18.19
Main2: 756 × 905 × 18.19
Fin pitch Main1: 1.45
Main2: 1.45
Rows × Stages Main1: 1 × 36
Main2: 1 × 36
Pipe type Copper
Fin Type (Material) Aluminum
Surface treatment Blue fin
Compressor Type × Q'ty DC Twin rotary × 1
Motor output W 1,500
Refrigerant Type (Global warming potential) R32 (675)
Factory charge g 1,900
Refrigerant oil Type FW68D
Amount cm3600
Enclosure
Material Steel sheet
Color Beige
Approximate color of Munsell 10YR 7.5/1.0
Dimensions
(H × W × D)
Net mm 788 × 940 × 320
Gross 966 × 1,027 × 445
Weight Net kg 52
Gross 61
Connection pipe
Size Liquid mm (in) Ø 9.52 (Ø 3/8)
Gas Ø 15.88 (Ø 5/8)
Method Flare
Pre-charge length
m
30
Max. length 30
Max. height difference 30
Operation range Cooling °C -10 to 46
Heating -15 to 24
Drain hose Material LDPE
Size mm Ø 13.0 (I. D.), Ø 16.0 to Ø 16.7 (O. D.)
NOTES:
• Specifications are based on the following conditions:
– Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB.
– Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
– Pipe length: 5.0 m, Height difference: 0 m. (Between outdoor unit and indoor unit.)
• Protective function might work when using it outside the operation range.
• *1: Sound pressure level
– Measured values in manufacturer’s anechoic chamber.
– Because of the surrounding sound environment, the sound levels measured in actual installation conditions might be higher than the specified values here.
1-2. Outdoor unit - (01-6) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

Type Inverter heat pump
Model name ROG45KATA ROG54KATA
Power supply 230 V ~ 50 Hz
Power supply intake Outdoor unit
Available voltage range 198—264 V
Starting current A 21.3
Fan
Airflow rate Cooling m3/h 4,450
Heating 4,450
Type × Q'ty Propeller × 1
Motor output W 120
Sound pressure level *1 Cooling dB (A) 58 58
Heating 59 61
Sound power level Cooling dB (A) 72 74
Heating 73 75
Heat exchanger type
Dimensions
(H × W × D) mm
Main1: 966 × 905 × 18.19
Main2: 966 × 905 × 18.19
Fin pitch Main1: 1.45
Main2: 1.45
Rows × Stages Main1: 1 × 46
Main2: 1 × 46
Pipe type Copper
Fin Type (Material) Aluminum
Surface treatment Blue fin
Compressor Type × Q'ty DC Twin rotary × 1
Motor output W 1,830 2,180
Refrigerant Type (Global warming potential) R32 (675)
Factory charge g 2,400
Refrigerant oil Type RmM68AF
Amount cm3800
Enclosure
Material Steel sheet
Color Beige
Approximate color of Munsell 10YR 7.5/1.0
Dimensions
(H × W × D)
Net mm 998 × 940 × 320
Gross 1,176 × 1,027 × 445
Weight Net kg 61 63
Gross 71 72
Connection pipe
Size Liquid mm (in) Ø 9.52 (Ø 3/8)
Gas Ø 15.88 (Ø 5/8)
Method Flare
Pre-charge length
m
30
Max. length 30
Max. height difference 30
Operation range Cooling °C -10 to 46
Heating -15 to 24
Drain hose Material LDPE
Size mm Ø 13.0 (I. D.), Ø 16.0 to Ø 16.7 (O. D.)
NOTES:
• Specifications are based on the following conditions:
– Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB.
– Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
– Pipe length: 5.0 m, Height difference: 0 m. (Between outdoor unit and indoor unit.)
• Protective function might work when using it outside the operation range.
• *1: Sound pressure level
– Measured values in manufacturer’s anechoic chamber.
– Because of the surrounding sound environment, the sound levels measured in actual installation conditions might be higher than the specified values here.
1-2. Outdoor unit - (01-7) - 1. Specifications
GENERAL INFORMATION GENERAL INFORMATION

2. Dimensions
2-1. Indoor unit
¢Model: RCG24KRLB
Unit: mm
950
View A 342
796
293
200 to 205
10
39
950
950
620
768
420
Hanging bolt position
Hanging bolt position
Indoor unit
Drain hose
View B View C
A
BC
Ceiling
200 to 205
200
342 45
40
140
256
Wire hole
237
40 40
163
Fresh air inlet (cut out)
100
83
100
83
352
109
163
90
4 × Ø3.2
hole
Ø95
80
80
2-1. Indoor unit - (01-8) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

¢Models: RCG30KRLB, RCG36KRLB, RCG45KRLB, and
RCG54KRLB
Unit: mm
796
342
950
View A
Hanging bolt position
Hanging bolt position
Indoor unit
Drain hose
View B View C
A
B
C
Ceiling
Wire hole
950
620
768
420
293
342 45 40
140
298
200 to 205
10
39
200 to 205
200
237
40 40
164
Fresh air inlet (cut out)
100
83
100
83
352
109
164
90
950
4 × Ø3.2
hole
Ø95
80
80
2-1. Indoor unit - (01-9) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

¢Installation space requirement
Unit: mm
Strong and durable ceiling
3,000 or more
1,800 to H2
1,000 or more
Floor
Obstruction
1,500 or moreH1
Model name H1: Attic height
RCG24KRLB 256 or more
RCG30-54KRLB 298 or more
Be sure to make function setting with the remote controller according to the installed ceiling height.
H2: The maximum height from floor to ceiling
Ceiling height Model name
RCG24KRLB RCG30-54KRLB
Standard 3,000 3,200
High ceiling 3,500 4,200
Installation notices
• When installing the indoor unit, be careful about the maintenance space.
• To set “3-direction”, Air outlet shutter plate (option) must be installed, and the “outlet-direction”
need to be switched to “3-way” by the remote controller.
100 or more
4 directions 3 directions
Piping position
• In 3-way outlet mode, changing of ceiling height setting by function setting 20 is prohibited. (Ceil-
ing height setting [function setting 20] is allowed to be changed only in 4-way outlet mode.)
• Use the Insulation kit for high humidity (option), when the condition under the roof is over 80% in
humidity and over 30°C in temperature. Otherwise, there is a risk of condensation on the ceiling.
2-1. Indoor unit - (01-10) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

•Human sensor (Option)
Drain
pipe
Refrigerant
pipe
Human
sensor
Top view
Example of sensitivity range:
3,200
800
8,800
Unit: mm
Equal sensitivity range of temperature Ceiling height 3,200 mm
Detecting position 800 mm from floor surface
NOTE: When the installation height gets higher, the temperature sensitivity decreases.
CAUTION
• Do not place large objects near the human sensor.
• Keep any other heating units outside the sensor’s detection area.
2-1. Indoor unit - (01-11) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

2-2. Outdoor unit
¢Model: ROG24KATA
Unit: mm
Side view
Side view Front view
Bottom view Side view (Valve part)
Top view
580
79919 68 16 290
33 30
109
353
632
20
330
Pitch of bolts for installation
Pitch of bolts for installation
4-
M1 0 hole
Airflow
Drain port Ø42
37
120
184
399 180
2-2. Outdoor unit - (01-12) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

¢Models: ROG30KATA and ROG36KATA
Unit: mm
Top view
Bottom view
Side viewFront view
940
3 Way valve
(Liquid)
786.2
23.4
12.9
129.1
85.3
50 95
29
296.2
265.7
Pipe port
(Gas valve)
3 Way valve
(Gas)
(Liquid valve)
Ф28: Cable port
Ф28: Cable port
89
650
35.748
143147
39.8
53.9: Liquid
40 320
354.8
62.9: Gas
320
139.8
Ф28: Cable port
Ф28: Cable port
96
50 120
Pipe port
5525
40 5
264.6
351.9
Pipe & Cable port
47.6
15.262.6
15.6
Rear view
50
Ф28: Cable port
Ф28: Cable port
25
141.9
70
67
Pipe port
2-2. Outdoor unit - (01-13) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION

¢Model: ROG45KATA
Unit: mm
Top view
Bottom view
Side viewFront view
940
996.2
266.7
Pipe & Cable port
Rear view
Ф28: Cable port
Pipe port
650
35.748
143147
39.8
53.9 Liquid
40 320
354.8
62.9 Gas
12.9
297.2
(Gas valve)
(Liquid valve)
Ф28
Cable port
1-1/8
(29)
Pipe port
23.4
129.1
85.3
50
29
Pipe port
A
95
89
A
3 Way valve
(Liquid)
3 Way valve
(Gas)
320
139.8
96
40 5
Ф28
Cable port
120
Pipe port
55
25
50
B
B
50
25
141.9 70
67 Pipe port
264.6
351.9
47.6
15.262.6
15.6
2-2. Outdoor unit - (01-14) - 2. Dimensions
GENERAL INFORMATION GENERAL INFORMATION