Fuji Electric CC-M User manual

COMPACT CONTROLLER M
(CC-M)
TYPE: PDA3
INP-TN1PDA3d-E
Instruction Manual

iINP-TN1PDA3-E
We thank you very much for purchasing Fuji Electric’s compact controller M (CC-M Type: PDA3).
•Carefully read the instruction manual and sufficiently be familiar with its contents before install-
ing, operating and maintaining the compact controller M. Improper handling may cause acci-
dents or injuries.
•The specifications of compact controller M are subject to change without prior notice for im-
provement of the product.
•It is strictly forbidden to remodel the compact controller M without permission. We will not be
responsible for any accident attributable to such remodeling without permission.
• The person in charge of operating the compact controller M is requested to keep the instruction
manual.
•After reading the manual, it must be kept at a place always accessible by personnel in charge of
its operation.
• An arrangement must be taken so that the instruction manual will be handed over to the end user.
•The contents of this manual have been prepared carefully. However, it should be noted that Fuji
is not responsible for any loss caused indirectly from errors in wiring or missing of information.
Note: Windows is the registered trademark of Microsoft Corporation.
Note: Modbus is the registered trademark of MODICON.
Note: Sandisk and Compact Flash are the trademarks of Sandisk Corporation.
Note: Pentium is the registered trademark of Intel Corporation.
Note: Acrobat Reader is the registered trademark of Adobe Systems Incorporated.
Note: OPTO22 is the trademark of OPTO22.
Note: ISaGRAF is the registered trademark of ICS Triplex ISaGRAF.
Manufacturer : Fuji Electric Instrumentation Co., Ltd.
Type : Described in nameplate on main frame
Date of manufacture : Described in nameplate on main frame
Product nationality : Japan
Request
•It is forbidden to transfer a part or the whole of contents of the
manual without permission.
•Contents of the manual are subject to change without prior
notice.
© Fuji Electric Systems Co., Ltd. 1999
Issued in Aug., 1999
Rev. 1st edition January, 2000
Rev. 2nd edition July, 2000
Rev. 3rd edition October, 2001
Rev. 4th edition January, 2004
INTRODUCTION

ii INP-TN1PDA3-E
DANGER
Before use, carefully read the safety precautions for correct operation.
•The precautions concern important matters related to safety. Be sure to observe them. The safety
matters are ranked to “DANGER”, “CAUTION”.
Indications and meanings are as follows.
If the handling is wrong, dangerous situations might occur,
causing death or serious injury.
If the handling is wrong, dangerous situations might occur,
causing medium or slight degree of injury or physical damage
only.
SAFETY PRECAUTIONS
• If the fault or anomaly of the device may cause serious accident or troubles to other devices,
externally install appropriate emergency stop circuit and protective circuit to avoid accidents.
•
The instrument has no power switch nor fuse. Install them if necessary. (Fuse rating 250 V, 2 A)
• For avoiding device breakage and fault, supply a power voltage matching the rating.
•For avoiding electric shock, maloperation and device troubles, do not turn on power until all
installation and wiring have ended.
• The instrument is not an intrinsically-safe explosion-proof type. Do not use it in atmosphere of
combustible or explosive gases.
•Never disassemble, retouch, remodel nor repair the instrument. Otherwise, abnormal operation,
electric shock or fire may occur.
•While turned on, do not touch the terminals. Otherwise, electric shock or maloperation may
occur.
•Before engaging or disengaging the module or unit, turn off power. Otherwise, electric shock,
maloperation or troubles may occur.
• Periodic maintenance is recommended so that the instrument can be used continuously and
safely. Some parts installed on the device have limited service life or are subjected to secular
change.
•Do not block the ventilation opening located on the top and bottom of the main unit. Otherwise,
fault, abnormal operation, shortened service life or fire may occur.
DANGER
CAUTION

iiiINP-TN1PDA3-E
DANGER
ZOver-temperature Protection
Any control system should be designed with prior consideration that any part of the system has
potential to fail.
In case of temperature controlling, a continuance of heating on should be regarded as the most
dangerous state.
The followings are the most probable causes of inducing continuance of heating on:
1) The failure of the controller with heating output constantly on
2) The disengagement of the temperature sensor out from the system
3) The short circuit in the thermocouple wiring
4) Valve or switch contact point outside the system is locked to keep heating on
In any application in which it is apprehended that physical injury or destruction of equipment
might occur, we recommend to install an independent safeguard equipment to prevent over-
temperature which shut down the heating circuit and for additional safety, we also recommend
this equipment to have its own temperature sensor.
The alarm output signal of the controller is not designed to work as protective measures when
the controller is in failure condition.

iv INP-TN1PDA3-E
CAUTION
•Do not use any instrument which is found damaged or deformed when unpacked. Otherwise, fire,
maloperation or fault may occur.
•Make sure the product is as specified before use. Otherwise, the product may break or be troubled.
•Do not drop, tip over nor give a shock to the product. Otherwise, the product may break or suffer
from a fault.
•Install the device so that dust, wire chip, iron powder or other foreign matters will not enter it.
Otherwise, maloperation or fault may occur.
•Periodically make sure terminal screws and setscrews are securely tightened. Use at a loosened
status may cause fire or maloperation.
•Before changing the setting while operating, forced output, startup, shutdown or other actions, suf-
ficiently check the safety. Wrong operation may break or trouble the machine.
•During the running, the furnished terminal cover must be put on the terminal block. Otherwise,
electric shock or fire may occur.
• For mounting the device, avoid the following place.
Ambient temperature is beyond 0 to 50ºC (0 to 40ºC at close mounting sidewise).
Ambient humidity is beyond 5 to 90% RH.
A condensation occurs.
Exposed to corrosive gases (particularly, sulfuric gas, ammonia or the like) or combustible gases.
Vibration or impact is exerted to the main unit.
Splashed with water, oil, chemical, steam or vapor
Exposed to dust, salt or iron excessively.
Inductive disturbance is so excessive as to easily produce electrostatic charge, magnetic field or
noise.
A heat accumulation occurs by radiation heat, etc.
•Install this controller on the panel so as not to apply stress to the case, otherwise it may result in
damage to the case.
•If dipped in water, do not use the instrument. Otherwise, there may be a fear of electric leakage,
electric shock or fire.
•For connecting a thermocouple input, do not use wires other than specified compensating wires.
Otherwise, reading error or abnormal operation may occur.
•For connecting a resistance bulb input, use wires of a resistance which is low enough and uniform
between 3 wires. Otherwise, reading error or abnormal operation may occur.
• If noise from the source is excessive, add an insulating transformer and use a noise filter.
•For cleaning the main unit, clean the front panel to use dry cloth, and do not use alcohol, benzine or
other organic solvents. Do not directly splash water to the main unit. Otherwise, deterioration,
fault, electric leakage, electric shock or fire may occur.
•When discarding the product, handle it as an industrial waste.
• Be sure to carry out grounding. Otherwise, electric shock or maloperation may occur.
•Wiring must be carried out by qualified specialists. Wrong wiring may cause fire, fault or electric
shock.

vINP-TN1PDA3-E
CONTENTS
INTRODUCTION ........................................................................................................i
SAFETY PRECAUTIONS ......................................................................................... ii
CONTENTS.................................................................................................................v
1. GENERAL ....................................................................................................... 1-1
2. PACKING LIST ............................................................................................... 2-1
2.1 Checking the delivered equipments....................................................................2-1
2.2 Names of each part .............................................................................................2-2
3. CODE SYMBOLS ........................................................................................... 3-1
4. FROM UNPACKING TO RUNNING............................................................. 4-1
4.1 General................................................................................................................4-1
4.2 Unpacking...........................................................................................................4-1
4.3 Mounting.............................................................................................................4-2
4.4 Wiring .................................................................................................................4-2
4.5 Turning on power ...............................................................................................4-3
4.6 Setting .................................................................................................................4-4
4.7 Running.............................................................................................................4-23
4.8 Tunning off power ............................................................................................4-29
5. BASIC OPERATION....................................................................................... 5-1
5.1 Configuration of screen ......................................................................................5-1
5.1.1 Alarm window ............................................................................................5-2
5.1.2 Chameleon keys..........................................................................................5-2
5.2 Key operation......................................................................................................5-3
5.2.1 Description of MENU key..........................................................................5-3
5.2.2 Description of Operation keys....................................................................5-3
5.2.3 Description of chameleon keys ..................................................................5-4
5.2.4 Example of using chameleon keys .............................................................5-4
5.3 Example of operation on screen .........................................................................5-5
Only an experienced engineer should perform the tasks described in items
4.3, 4.4, 8, 9 and 12.2.
CAUTION

vi INP-TN1PDA3-E
6. OPERATION ON SCREEN ............................................................................ 6-1
6.1 8 loop display screen ..........................................................................................6-1
6.2 4LOOP display screen ........................................................................................6-3
6.3 2LOOP display screen ........................................................................................6-5
6.4 1LOOP display screen ........................................................................................6-8
6.5 Tuning display screen .......................................................................................6-11
6.6 Trend display screen .........................................................................................6-14
6.7 Alarm/fault screen ............................................................................................6-17
6.7.1 Alarm logging display screen...................................................................6-17
6.7.2 Alarm status display screen ......................................................................6-19
6.7.3 Fault logging display screen....................................................................6-20
6.7.4 Fault status display screen .......................................................................6-22
7. VARIOUS SETTING....................................................................................... 7-1
7.1 Menu screen........................................................................................................7-1
7.1.1 Function of screen ......................................................................................7-1
7.1.2 Description of screens ................................................................................7-1
7.2 Status display screen...........................................................................................7-6
7.2.1 Function of screen ......................................................................................7-6
7.2.2 Description of screen..................................................................................7-6
7.3 Parameter setting screen ...................................................................................7-12
7.3.1 Outline ......................................................................................................7-12
7.3.2 Description of each screen........................................................................7-13
7.4 Constant setting screen .....................................................................................7-20
7.4.1 Outline ......................................................................................................7-20
7.4.2 Description of each screen........................................................................7-21
7.5 Linearize setting screen ....................................................................................7-22
7.5.1 Outline ......................................................................................................7-22
7.5.2 Description of each screen........................................................................7-23
7.6 Gain schedule screen ........................................................................................7-25
7.6.1 Gain schedule setting screen ....................................................................7-25
7.7 Trend setting screen..........................................................................................7-27
7.7.1 Trend setting screen..................................................................................7-27
7.8 Alarm setting screen .........................................................................................7-31
7.8.1 Alarm setting screen .................................................................................7-31
7.9 DISP SETING screen ......................................................................................7-33
7.9.1 DISPLAY setting screen...........................................................................7-33
7.9.2 1LOOP screen ..........................................................................................7-34
7.9.3 2LOOP screen ..........................................................................................7-35
7.9.4 4LOOP screen ..........................................................................................7-36
7.9.5 8LOOP screen ..........................................................................................7-37

viiINP-TN1PDA3-E
7.10 Control panel ....................................................................................................7-38
7.10.1 Outline ......................................................................................................7-38
7.10.2 Description of each screen........................................................................7-38
7.11 System Setting screen .......................................................................................7-44
7.11.1 BASIC COMPONENT screen .................................................................7-44
7.11.2 ALARM SET screen ................................................................................7-46
7.11.3 SETTING LOCK screen ..........................................................................7-48
7.11.4 COMMUNICATION screen ....................................................................7-50
7.11.5 AI CHECK SET screen ............................................................................7-52
7.11.6 START MODE screen ..............................................................................7-54
7.12 Configuration settting .......................................................................................7-55
7.12.1 Configuration menu screen.......................................................................7-55
7.12.2 Module setting screen...............................................................................7-56
7.12.3 Instrument graphic display wafer setting screen ......................................7-61
7.12.4 Control type settting screen ......................................................................7-64
7.12.5 Analog output settting screen ...................................................................7-65
7.12.6 Analog input settting screen .....................................................................7-67
7.12.7 Direct input settting screen......................................................................7-69
7.12.8 Trend jumpt settting screen ......................................................................7-71
7.13 Connection screen.............................................................................................7-72
7.13.1 Wafer connection screen...........................................................................7-72
7.13.2 Output connection menu screen ...............................................................7-76
7.13.3 T-LINK / OPTO22 output connection screen...........................................7-77
7.13.4 Analog output connect screen ..................................................................7-79
7.13.5 Digital output connect screen ...................................................................7-81
7.13.6 Internal setting output connect screen ......................................................7-83
7.14 Communication screen .....................................................................................7-86
7.14.1 Communication menu screen ...................................................................7-86
7.14.2 OPTO22 communication status display screen ........................................7-87
7.14.3 OPTO22 communication setting screen ...................................................7-88
7.14.4 SNAP I/O (OPTO22) Manual for CC-M .................................................7-91
8. MOUNTING .................................................................................................... 8-1
8.1 Mounting.............................................................................................................8-1
8.1.1 Mounting place...........................................................................................8-1
8.1.2 Temperature in panel ..................................................................................8-1
8.1.3 Mounting method .......................................................................................8-1
9. WIRING ........................................................................................................... 9-1
9.1. Wiring to the terminals .......................................................................................9-2
9.2 Description on the terminals...............................................................................9-3
9.3 Transmission connector cable.............................................................................9-4

viii INP-TN1PDA3-E
9.4 Wiring to instrument...........................................................................................9-6
9.4.1 Connection of power supply.......................................................................9-6
9.4.2 Grounding...................................................................................................9-7
9.4.3 Wiring of analog input signal .....................................................................9-8
9.4.4 Wiring of digital input/output signals.........................................................9-9
10. TROUBLESHOOTING ................................................................................. 10-1
10.1 Troubleshooting................................................................................................10-1
10.2 List of messages displayed on MENU 1/3-ALM/FLT screen..........................10-3
11. DIFFERENCE FROM PAST MODELS ....................................................... 11-1
12. APPENDIX .................................................................................................... 12-1
12.1 SPECIFICATIONS...........................................................................................12-1
12.2 Maintenance....................................................................................................12-17
12.3 Logical operation of run mode change signal.................................................12-18
13. EXPLANATION ON WAFER ...................................................................... 13-1
13.1 How to see table of wafers................................................................................13-2
13.1.1 Outline of wafers ......................................................................................13-2
13.2 List of wafers ....................................................................................................13-3
13.2.1 Primary control block ...............................................................................13-4
13.2.2 Secondary control block ...........................................................................13-5
13.2.3 Computation wafers (1)............................................................................13-6
13.2.4 Computation wafers (2)............................................................................13-8
13.3 Explanation of wafers .....................................................................................13-10
13.3.1 Primary PID control block wafer ...........................................................13-10
13.3.2 Secondary PID position type control block............................................13-27
13.3.3 Operation wafer ......................................................................................13-37
14. SETTING LIST .............................................................................................. 14-1

1 - 1INP-TN1PDA3-E
The compact controller M (CC-M) is a multi-loop (4 loops max.) process controller.
Using a resistance bulb and thermocouple direct input as an input signal besides a unified signal of 1 to 5
V DC and through abundant control and arithmetic functions, the controller can configure a high cost
performance and flexible system.
Soft Logic function, industry standard (Modbus) communicating function, O TO 22 general purpose I/O
link (MISTIC) communication function, memory card (compact flash), data logging function, front loader
communication function, hard manual (HMV) unit and other versatile functions can be installed.
Function principle diagram
1. GENERAL
Color graphic LCD
AO
Max. 4 units
DOS/V PC
Main unit Soft Logic (IEC 61131)
Up to
4 loops
(8PID)
Control and
arithmetic
wafer area
RS-232C
Direct input unit
RS-485
Compact
flash
memory
card
MOD BUS
RS-485
OPTO 22
master

Loop 1
Loop 2
Loop 3
Loop 4
Secondary
PID
Primary
PID
External expansion
I/O
Soft Logic
OPT022
SNAP I / O
DO
Max. 10 units
External
terminal
DI
Max. 10 units
Pt/TC
Max. 2 units
AI
Max. 6 units
MI
Max. 4 units
Backup operation unit
Programming loader
(wafer loader)
Data logging
Expansion
unit
Expansion
unit
Expansion
unit

1 - 2 INP-TN1PDA3-E
The instrument incorporates an independent-image wafer connection area for 4 loops and is provided with
a program area for up to (48 wafers x 4 loops = 192 wafers, 8 ID). Since the wafer connection is arbi-
trary between each loop, a control system of several loops is available with a minimum number of input/
output points. The loop attribute is expressed by upper 2 digits of wafer code (4 digits) if an attribute for
the loop ranking is necessary such as ID computation wafer, and lower 2 digits indicate a wafer function
code (see figure below). Wafer function codes for conventional model (CC-S) are retained.
arameters, wafer connection, etc. can be stored in the incorporated flash memory. Settings can be held
when replacing the incorporated battery for memory backup.
Explanatory diagram for wafer connection
0014
0000
CODE
0044
00 44
0000
Wafer
No．46 0ab4
0ab5
0ab6
0ab7
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
0044
0044
Loop 4 wafer connection area
Meaning of wafer
connection codes
Denotes 46th wafer (fixed) *For details of wafers, see 7.13
Wafer output terminal code (fixed)
Wafer function code (lower 2 digits)
(denotes wafer function)
Wafer code
(set the wafer function, loop attribute)
Wafer loop attribute code (upper 2 digits)
(denotes wafer ranking)
00: Loop 1
01: Loop 2
Wafer connection area
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
0044
Loop 3 wafer connection area
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
0044
No．46
Loop 2 wafer connection area
0044
No.46
0041
No.04
0021
No.01
0045
No.47
0042
No.05
0022
No.02
0046
No.48
0043
No.06
0023
No.03
Loop 1 wafer connection area
Input terminal board
AI1
AI2 0031 0032
Output terminal board
(OUT CONNECT)
AO1
AO2
*For input terminal code allocation,
see Chapter 12 Appendixes
Up to 48 wafers x 4 loops
= 192 wafers
Wafer input terminal code
(set the output terminal code to connect)
( 0000 setting means no connection. Analog
value 0.00% or digital value OFF is inputted.)


2 - 1INP-TN1PDA3-E
2. PACKING LIST
2.1 Checking the delivered equipments
After the product has arrived to you, check the equipments against the following table.
•Do not exert excessive force to the interior when unpacking.
•Take out the main unit from the packing and make sure the front panel case is not cracked and
that the case is not cracked nor otherwise abnormal.
Equipment list
Main unit
1 set
Covering fixture
1 pc
Supplied instruction manual on CD-ROM has been created in PDF file format. To open the PDF file,
Adobe Acrobat Reader version 4.0 or later is required. The CD-ROM contains setup file for Adobe
Acrobat Reader version 5.0 (Japanese/English). A latest version can be downloaded from Adobe’s
homepage, http://www.adobe.com.
Mounting fixture
1 pc
2 pcs
Note)
Provided only if any of
the following type is
designated as underlined.
Type PDA＊＊＊C
Cold junction compensating
resistor (RCJ)
R-MODULE
Rcj
Fuji Electric
1 pc
Instruction manual on CD-ROM
• Instruction manual
INP-TN1PDA3-E
Manuals contained:
• Compact Controller M
Introductory Guide
INP-TN513316-E
CD-ROM

2 - 2 INP-TN1PDA3-E
2.2 Names of each part
POWEWON
CONDITION
AUT
MAN
EJECT
BUSY
INIT
CONT
Tag plate
Tag No. is filled in. Lock button
Kept pressed when
pulling out the front section.
Front section
Front section
Lock screw for transportation
Tightened before transporting the product.
Internal lock button
Pressed to push in front section.
Memory card
insertion opening
Connector for loader
Connected with loader
upon removal of cover.
LCD back light ON/OFF switch
Lights or extinguishes back light.
Lever
Throwing down the lever this side and pulling
it frontward can pull out the main unit.
Caution:
Loosen the lock screw for
transportation beforehand
Power ON condition switch
Sets the operation mode at power ON.
(AUT: AUTO. MAN: Manual.)
(INIT: Initial start. CONT: Continuous start.)
(See section 4.5.)
Backup operation unit
Installed if 11th digit of type is
A, B, C, D, E or F.
Memory card eject button
Pushed in for ejecting the memory card.
Memory card ON/OFF switch
Pushed down for turning off power of
the memory card before taking it out.
Memory card BUSY lamp
Lit if memory card is turned on.
Caution:
If the lamp is lit, never take out the
memory card. (Otherwise, inside data
may be destroyed.)
Engage or disengage
the loader cable at
status where CC-M
mainframe is turned
on.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
MI+1
MI-1
AO1
SC
AO2
AO3
SC
AO4
FLT
DO1
DO2
DO3
DO4
57
58
59
60
61
62
63
64
65
66
67
DO5
DI1
DIO-COM
DI2
DI3
DIO-COM
DI4
DI5
I+1
Io1
Rcj-1
I-1
22
23
24
25
26
27
28
29
30
31
32
33
34
35
MI+2
MI-2
MI+3
MI-3
MI+4
MI-4
DO6
DO7
DO8
DIO-COM
DI6
DI7
DIO-COM
36
37
38
39
40
41
42
DI8
OPT+
OPT-
COM
I+2
Io2
Rcj-2
I-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
AI1
SC
AI2
AI3
SC
AI4
AI5
SC
AI6
SC
VP
PC
DI9
15
16
17
18
19
20
21
DI10
DO9
DO10
MOD+
MOD-
COM
VPD
PCD
N/ - L/+

2 - 3INP-TN1PDA3-E
Backup operation unit (HMV)
(1) General
When CC-M mainframe is troubled or when replacing
the main unit, this backup operator can back up the MV.
(2) escription of each part
①Loop display
Indicates MV loop number to display on the output
power display unit in ⑨ to ⑪.
②Loop change switch
Each press of this button advances the displayed loop
as 1 →2→3→4→1.
③MV U key
Increases MV output.
④ MV Down key
Decreases MV output.
⑤Main unit normal lamp (green)
Lights in case that the main unit is normal.
⑥Backup lamp (red)
Lights in case that the backup operation unit output is backing up MV.
⑦Backup ON/OFF switch
If turned on, causes the backup operation unit backup status.
⑧ HMV abnormal lamp
Lights in case that the operation of the backup operation unit is abnormal. If it is abnormal,
an operation by the backup operation unit is not allowed.
⑨Overrange lamp
Lights when the output power display unit reading is over 20 mA.
⑩ MV bar graph
Monitors MV value being outputted if the backup is turned off or indicates the output MV
setting if the backup is turned on.
⑪Underrange lamp
Lights when the output power display unit reading is below 0 mA.
LOOP
LOOP
MAIN
NORMAL
P LL
BACK P
1
4
3
2HMV
FA LT
O TP T
mA
20
16
12
8
4
ON
OFF
MV
18
9
10
11
2
3
4
5
6
7

2 - 4 INP-TN1PDA3-E
(3) Replacing procedure for main unit
1) Set the CC-M mainframe to M mode (manual run mode) (all loops).
Stabilize the control object to a safe side.
2) By the 1/2 loop screen indication on the mainframe liquid crystal display and output current bar
graph on the backup operator, make sure the MV (manipulated output) value (MV 1 to 4) of
CC-M mainframe and loop 1 to 4 output of the backup operation unit coincide with each other.
3) Turn on the ON/OFF switch of the backup operation unit to select a backup run.
At this time, make sure the backup lamp on the front panel of the backup operator is lit and that
the mode status is M / HM on 1/2 loop screen indication of the mainframe.
At the same time, properly make sure the process is free from anomalies.
4) Replace (change) the main unit with a new one.
5) Set the parameters of the new main unit the same as for the old one as a preparation for run.
6) Make sure the outputs of loops 1 to 4 of the backup operation unit and manipulated outputs
(MV 1 to 4) of the mainframe coincide with each other.
Also make sure the CC-M manframe is free from fault or alarm.
Further make sure the mode status on the main unit is M / HM.
7) Turn off the ON/OFF switch of the backup operation unit .
At this time, make sure the process is free from anomalies properly.
Important:
When the HM mode is released, the controller is selected to the M (Manual mode).
8) Start up the process as usual.

3 - 1INP-TN1PDA3-E
3. CODE SYMBOLS
How to designate type
3
DAP--
Controller function <4th digit>
Programmable type
Description
12345678 910111213 1415
Control loops <5th digit>
1 loop (1 control output)
2 loops (2 control outputs)
4 loops (4 control outputs)
1
2
4
Process variable input <7th digit>
1 to 5 V DC
Thermocouple 2-points
Resistance bulb Pt 100 2-points
A
C
D
External terminals <6th digit>
Compression terminal2
Backup operation unit <11th digit>
None
For 1 loop, 100 to 240 V AC
For 2 loops, 100 to 240 V AC
For 4 loops, 100 to 240 V AC
For 1 loop, 24V DC
For 2 loops, 24V DC
For 4 loops, 24V DC
Y
A
B
C
D
E
F
Program method <14th digit>
Wafer connection method
Soft Logic method
1
2
Y
M
C
U
D
RInstruction manual <13th digit>
Without
With CD-ROM (English)
Factory configuration <15th digit>
Without wafer connection
With 48 or less wafer connection
With 49 or more wafer connection (5th digit is “2” or “4”.)
Y
D
0
8
9
Revision No. <8th digit>1
Power source <9th digit>
100 to 240 V AC (Usable range 85 to 264V AC) 50/60HZ
24V DC (Usable range 20 to 30V DC)
A
B
Operation mode <10th digit>
Cascade-Auto-Manual changeable typeC
Communication Memory coard itnerface <12th digit>
(Slave)
Without
Without
RS485
RS485
RS485
RS485
(Master)
Without
Without
Without
Without
RS485
RS485
(Memory card interface)
Without
With
Without
With
Without
With
The CD-ROM contains the
programming loader (in English).
However, communication cable
(Type: PDZL1001) is available as
an option.
Separately available items
•PC configuration software
•Communication cable for configuration software PDZL1001
•Compact Controller M (CC-M) Instruction Manual (English version) INP-TN1PDA3-E PDZX5001
•Compact Controller M (CC-M) Introductory Guide (English version) INP-TN513316-E PDZX4001
•Instruction manual on CD-ROM (English version) PDZQ2001
(CC-M Instruction Manual, CC-M Introductory Guide, Programming Loader (Setup))
•Mounting fixture PDZA1001
Soft Logic configurator English ZOZ＊C-KDS-WD2A

4 - 1INP-TN1PDA3-E
This chapter concerns a series of steps until basic controls are available after purchasing the product.
4.1 General
The flow is shown for steps covered by this chapter.
4. FROM NPACKING TO R NNING
4.2 npacking
(1) npacking
Unpack the product paying attention not to exert excessive stresses. Take out the main unit from
the box and make sure the front panel is not cracked and that the case is not cracked nor other-
wise abnormal. If abnormal, do not use the instrument.
(2) Checking the delivered equipment
Make sure nothing is missing upon checking the delivered equipment against the packing list in
Chapter 2.
Fig. 4-1 Flowchart from unpacking to running
Unpacking
↓
Mounting
↓
Wiring
↓
Turn on power
↓
Setting
↓
Running
↓
Turn off power
(Section 4.2)
(Section 4.3)
(Section 4.4)
(Section 4.5)
(Section 4.6)
(Section 4.7)
(Section 4.8)

4 - 2 INP-TN1PDA3-E
4.3 Mounting
(1) Mounting the main unit
For mounting method of the main unit, refer to details in Chapter 8.
(2) Mounting a tag plate
①ull out upward the furnished tag through the tag insert opening illustrated below. (Hooking
by a small flat head screwdriver facilitates the work.)
②Enter the instrument name, etc. on the “tag plate”.
③ut the tag plate in place as illustrated below through the tag plate insert opening provided
on the top of front panel.
Fig. 4-2 Inserting an indicating tag
4.4 Wiring
(1) Wiring
For wiring method, refer to Chapter 9.
MENU key
Chameleon key
Tag insertion opening FIC-001
Warning Task should be performed by
experienced engineer only.
Warning Task should be performed by
experienced engineer only.

4 - 3INP-TN1PDA3-E
4.5 Turning on power
(1) Before turning on, doubly make sure the mounting (Chapter 8) and wiring (Chapter 9) have
ended without errors.
(2) Set the “ OWER ON CONDITION” switch in the main unit panel to a desired startup mode
beforehand. (The “ OWER ON CONDITION” switch is for setting the operation mode of the
main unit when power is turned on.)
Setting the startup mode when power is turned on
Fig. 4-3 Initial screen after turning on power
FLT lamp
TAG number
AUT
(OperationofAUT/MANswitch)

MAN
Startsupinautomaticcontrolmode.
Startsupinmanualmode.
INIT
(OperationofINIT/CONTswitch)
CONT
Startsacomputationuponinitializingallfunction
computationresults(initialstartmode).
Startsacomputationresuminglaststatus
(continuousstartmode)
* For wafer computation initial value when initializing, refer to Chapter 13 Wafer instructions.
(3) Turn on the instrument power.
(4) After turning on, make sure the instrument is at the following status. If the status is different,
immediately turn it off to stop operating.
①The TAG number of each LOO is as shown in Fig. 4-3.
②Unusual sound, smell, etc. are absent.
* If a factory set instrument is turned on, the indication is as shown in ① above. The
indication may not necessarily be so if keying has been made thereafter.

4 - 4 INP-TN1PDA3-E
4.6 Setting
This section exemplifies setting for operating the CC-M as a cascade control type ( ID control +
ID control) of 1 LOO controller.
The following illustration shows names of each front panel key necessary for setting.
SV up key
SV down key
Cascade mode key
Auto mode key
Manual mode key
MV up key
MV down key
MENU key
Chameleon key 2
Chameleon key display area
Cameleon key 1
Chameleon change key Chameleon key 3 Cameleon key 4
MV quintuple speed key
Explanation on chameleon keys
Name Button Description
Chameleon change key Each press changes contents of chameleon key
display area and chameleon key function.
Chameleon key 1 Indication on the chameleon display area above each
Chameleon key 2 key refers to function of each key.
Chameleon key 3
Chameleon key 4
Key function indication 8Lp 4Lp 2Lp 1Lp
Function display change
Fig. 4-4