Fuji Electric FRENIC-EcoPAK User manual

Fuji Electric Corp. of America FECA-IN-106 / 122010
Information subject to change without notice.
Instruction Manual
Non-Bypass Panels
FRENIC-EcoPAK
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Page 2 of 22
Safety Precautions
Read this manual thoroughly before proceeding with installation, connections (wiring), or
maintenance and inspection. Ensure you have sound knowledge of the device and
familiarize yourself with all safety information and precautions before proceeding to
operate the drive. Refer to the FRENIC-Eco drive instruction manual (INR-SI47-1225-E)
for further safety information.
Safety precautions are classified into the following two categories in this manual.
WARNING
Failure to heed the information indicated by this symbol may lead to dangerous
conditions, possibly resulting in death or serious bodily injuries.
CAUTION
Failure to heed the information indicated by this symbol may lead to dangerous
conditions, possibly resulting in minor or light bodily injuries and/or substantial property
damage.
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FRENIC-EcoPAK Non-Bypass Panel Overview
The FRENIC-EcoPAK non-bypass panel is a packaged drive solution in a Type 1
enclosure. NEMA 12 ventilated enclosure is available as an option.
Features
Type 1 enclosure with “space-saving” footprint
Metallic enclosures to reduce radio frequency
interference (RFI)
Integral main disconnect with branch circuit
protection, including a padlockable through-the-door
operator handle mechanically interlocked with the
enclosure door
DC link reactor provided as standard to minimize
harmonics, with the option of a 3% or 5% AC line
reactor to minimize harmonics and provide transient
voltage protection for the drive
Control power transformer with primary & secondary
fusing
Door mounted drive keypad with backlit LCD and LED
displays for drive set-up, troubleshooting, local operation
control, maintenance indication, and operational indication
Damper Control Output Contacts
Built-in communications, user selectable between
Modbus RTU, Metasys®N2, or APOGEE®FLN (P1),
with additional communication options including:
LONWORKS®, BACnet, DeviceNet, and Profibus DP
UL/cUL Listed
APOGEE is a registered trademark of Siemens Building Technologies, Inc.
LONWORKS is a registered trademark of Echelon Corporation.
Metasys is a registered trademark of Johnson Controls, Inc
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Page 4 of 22
Panel Identification
Each FRENIC-EcoPAK panel has a nameplate label, like the example pictured above,
which contains important information about the panel. This label is located on the inside
of the hinged door on the enclosure.
CAUTION
Refer to the nameplate label to determine the panel input voltage and current
requirements prior to installation and wiring.
Refer to the nameplate label for the correct wiring diagram (Elementary Drawing).
Sizing of field wiring conductors should be based upon the current ratings listed on
the nameplate label.
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Page 5 of 22
Installation
CAUTION
The FRENIC-EcoPAK panel should be located indoors:
Away from flammable or combustible liquids, gases, and other materials
Away from sources of dust, metal shavings, or other particulate material
Away from liquids, spray, or mist
Away from sources of heat
Away from direct sunlight
Where the ambient temperature will remain between -10°C (14°F) and 40°C
(104°F)
Wall-mount panels must be mounted on a non-flammable heat-resistant surface that is
capable of supporting the weight of the panel.
Refer to the dimensional drawing that shipped with the panel for required clearances.
Routing of field wiring should be planned in coordination with choosing a mounting
location.
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Page 6 of 22
Wiring Overview
The FRENIC-EcoPAK panel must be connected to an input power source, a motor
(output power), and control signals.
WARNING
Wiring should be performed by a qualified electrician using standard practices as
specified by local and national codes.
Always make sure the input power source is OFF before connecting or disconnecting
any power input, output, or control wiring.
Ground the panel, as specified by local and national codes, using the provided
grounding lugs or bus bar.
Make sure that the input power source (phases, voltage, and current capacity)
matches the requirements of the panel as stated on the nameplate.
Never connect line voltage to the drive output terminals (U, V, and W).
When making holes for conduit fittings, be sure to cover the drive and other
components to protect them from metal shavings.
CAUTION
All field wiring should be copper with a minimum insulation rating of 75°C.
Sizing of field wiring conductors should be based upon the current ratings listed on
the nameplate label, in accordance with local and national codes.
Refer to the wiring diagram that shipped with this panel and the torque table in this
instruction manual.
Refer to the diagrams on the following pages for general component layout and for
general routing of power input, power output (motor connections), and control wiring for
your panel. Power input wiring should be routed away from power output wiring, and
both should enter the panel from separate conduit. Control wiring should be routed away
from power wiring, and should enter the panel from separate conduit. Knockouts are
provided on the Type 1 wall-mount panels. Floor-mount and NEMA 12 ventilated wall-
mount panels require holes to be drilled in the field. Refer to the panel outline drawing
provided for recommended conduit locations.
Refer to the following section Control Wiring for descriptions of the control connections.
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Page 7 of 22
Wiring Overview(cont’d)
UL/NEMA Type 1 UL/NEMA Type 1
2-10Hp @ 208/230V 15-20Hp @ 208/230V
2-20Hp @ 460V 25-40Hp@460V
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Page 8 of 22
Wiring Overview(cont’d)
NEMA 12 Ventilated NEMA 12 Ventilated
2-30Hp @ 208/230V 40Hp @ 208/230V
2-40Hp @ 460V 50-75Hp@460V
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Page 9 of 22
Wiring Overview(cont’d)
UL/NEMA Type 1 UL/NEMA Type 1
25-30Hp @ 208/230V 40-60Hp @ 208/230V
50-75Hp @ 460V 100-200Hp @ 460V
NEMA 12 Ventilated
50-60Hp @ 208/230V
100-200Hp @ 460V
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Page 10 of 22
Control Wiring
All control wiring, except the damper control output and the programmable relay outputs,
connects to the terminals on the drive. The following diagram shows control connections
that are available on FRENIC-EcoPAK panels:
Description of Control Connections
Damper Control output (DMPRLY):
oCTB 1-2
oUsed to control the position of a damper valve in coordination with drive
operation
Programmable Relay 1 output (PRLY1):
oCTB 3-4 for NO contacts rated for 1A @ 230VAC
oProvides drive output signal Y2, which is user-selectable
Programmable Relay 2 output (PRLY2):
oCTB 5-6 for NO contacts rated for 1A @ 230VAC
oProvides drive output signal Y3, which is user-selectable
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