Fuji Electric ZFG User manual

Instruction Manual
GAS ANALYZER FOR
HEAT TREATMENT
FURNACES
TYPE:  ZFG
INZ-TN3ZFG-E

- i -
INZ-TN3ZFG-E
We are grateful for your purchase of Fuji Gas Analyzer for Heat Treatment Furnaces, TYPE: ZFG.
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SURFHHGWRLQVWDOODWLRQRSHUDWLRQDQGPDLQWHQDQFHRIWKHDQDO\]HU:URQJKDQGOLQJPD\FDXVHDQDF-
FLGHQWRULQMXU\
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provement.
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 $IWHUUHDGLQJWKHPDQXDOEHVXUHWRVWRUHLWDWDSODFHHDVLHUWRDFFHVV
 7KLVLQVWUXFWLRQPDQXDOVKRXOGEHGHOLYHUHGWRWKHHQGXVHUZLWKRXWIDLO
0DQXIDFWXUHU )XML(OHFWULF&R/WG
7\SH 'HVFULEHGLQWKHQDPHSODWHRQPDLQIUDPH
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PREFACE
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WULF¶VSHUPLVVLRQLQZULWWHQIRUPDW
 'HVFULSWLRQLQWKLVPDQXDOLVVXEMHFWWRFKDQJHZLWKRXWSULRUQRWLFHIRU
further improvement.
Request

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INZ-TN3ZFG-E
First of all, read this “Caution on safety” carefully, and then use the analyzer in the correct way.
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7KRVHVDIHW\SUHFDXWLRQVDUHUDQNHGLQOHYHOV³'$1*(5´³&$87,21´DQG³352+,%,7,21´
CAUTION ON SAFETY
DANGER
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GHDWKRUKHDY\LQMXU\
CAUTION
:URQJKDQGOLQJPD\LQYLWHDGDQJHURXVVLWXDWLRQLQZKLFKWKHUH LV D
SRVVLELOLW\RIPHGLXPOHYHOWURXEOHRUVOLJKWLQMXU\RURQO\SK\VLFDOGDPDJHLV
SUHGLFWDEOH
PROHIBITION
,WHPVZKLFKPXVWQRWEHGRQHDUHQRWHG
Caution on installation, transport and storage of gas analyzer
DANGER
 7KLVXQLWLVQRWH[SORVLRQSURRIW\SH'RQRWXVHLWLQDSODFHZLWKH[SORVLYH
JDVHVWRSUHYHQWH[SORVLRQ¿UHRURWKHUVHULRXVDFFLGHQWV
CAUTION
 7KHJDVDQDO\]HULVKHDY\,WVKRXOGEHLQVWDOOHGZLWKXWPRVWFDUH
2WKHUZLVHLWPD\WLSRYHURUGURSIRUH[DPSOHFDXVLQJDFFLGHQWRULQMXU\
 7KLV XQLW VKRXOG EH LQVWDOOHG LQ D SODFH ZKLFK FRQIRUPV WR WKH FRQGLWLRQV
QRWHGLQWKHLQVWUXFWLRQPDQXDO2WKHUZLVHLWPD\FDXVHHOHFWULFVKRFNV¿UH
or malfunction of the unit.
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HQWU\RIFDEOHFKLSVRURWKHUIRUHLJQREMHFWV  2WKHUZLVHLWPD\ FDXVH ¿UH
WURXEOHRUPDOIXQFWLRQRIWKHXQLW

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INZ-TN3ZFG-E
Caution on piping
DANGER
Be sure to observe the following precautions while installing piping.
Improper piping may result in gas leakage.
If the leaking gas contains a toxic component, serious accidents may result.
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SUHYHQW EXLOGXS RI XQGHVLUDEOH SUHVVXUH WR WKH DQDO\]HU  2WKHUZLVH SLSLQJ
ZLWKLQWKHDQDO\]HUPD\EHGLVFRQQHFWHGUHVXOWLQJLQJDVOHDNDJH
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may result.
Caution on wiring
CAUTION
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shock may result.
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failure may result.
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2WKHUZLVHHOHFWULFVKRFNRU¿UHPD\UHVXOW
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result.
Caution on use
DANGER
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LQVWUXPHQW$Q\GLVFKDUJHSURGXFHGPD\FDXVHD¿UH
CAUTION
 /HDYLQJWKHDQDO\]HUXQXVHGIRUDORQJWLPHRUUHVWDUWLQJLWDIWHUORQJ
WHUPVXVSHQVLRQUHTXLUHVSURFHGXUHVGLIIHUHQWIURPQRUPDORSHUDWLRQRU
VXVSHQVLRQSURFHGXUHV%HVXUHWRIROORZWKHLQVWUXFWLRQVLQHDFKLQVWUXFWLRQ
PDQXDO2WKHUZLVHLQWHQGHGSHUIRUPDQFHPD\QRWEHDFKLHYHGRUDFFLGHQWV
or injury may result.
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2WKHUZLVHGXVWIRUHLJQPDWWHUHWFPD\VWLFNRQLQWHUQDOZDOOV WKHUHE\
causing faults.

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INZ-TN3ZFG-E
Caution on use
PROHIBITION
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WHUPLQDOEORFNVLQWKHLQVWUXPHQW2WKHUZLVHIDXOWVHOHFWULFVKRFNRU
LQMXULHVPD\EHFDXVHG
 'RQRWVPRNHQRUXVHDÀDPHQHDUWKHJDVDQDO\]HU2WKHUZLVHD¿UHPD\
EHFDXVHG
Caution on maintenance and check
DANGER
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UHDGWKHLULQVWUXFWLRQ PDQXDOV EHIRUHKDQG  2WKHUZLVHFDUERQPRQR[LGHRU
RWKHUKD]DUGRXVJDVHVPD\FDXVHDQLQWR[LFDWLRQSDUWLFXODUO\
 %HIRUHSHUIRUPLQJZRUNIRUPDLQWHQDQFHDQGFKHFNEHVXUHWRSXUJH
FRPSOHWHO\ QRW RQO\ ZLWKLQ WKH DQDO\]HU EXW DOVR PHDVXULQJ JDV OLQHV ZLWK
QLWURJHQ RU DLU  2WKHUZLVH SRLVRQLQJ ¿UH RU H[SORVLRQ PD\ UHVXOW GXH WR
gas leakage.
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FORVHWKHFDOLEUDWLRQJDVYDOYHDQGLISURYLGHGWKHYDOYHRQWKHVDPSOHJDV
VXFWLRQSRUW2WKHUZLVHLQWR[LFDWLRQRUDFFLGHQWPD\RFFXU
CAUTION
 ,IWKHIXVHLVEORZQHOLPLQDWHWKHFDXVHDQGWKHQUHSODFHLWZLWKWKHRQHRI
WKHVDPHFDSDFLW\DQGW\SHDVEHIRUH2WKHUZLVHVKRFNKD]DUGRUIDXOWPD\
EHFDXVHG
 'RQRWXVHDUHSODFHPHQWSDUWRWKHUWKDQVSHFL¿HGE\WKHLQVWUXPHQWPDNHU
2WKHUZLVHDGHTXDWHSHUIRUPDQFHZLOOQRWEHSURYLGHG%HVLGHVDQDFFLGHQW
RUIDXOWPD\EHFDXVHG
 5HSODFHPHQW SDUWVVXFKDVDPDLQWHQDQFHSDUWVKRXOGEHGLVSRVHGRIDV
LQFRPEXVWLEOHV)RUGHWDLOVIROORZWKHORFDORUGLQDQFH
Be sure to observe the following for safe operation to prevent the shock
hazard and injury.
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 'RQRWWRXFKWKHLQVWUXPHQWZHWKDQGHG
Others
CAUTION
 ,IWKHFDXVHRIDQ\IDXOWFDQQRWEHGHWHUPLQHGGHVSLWHUHIHUHQFHWRWKH
LQVWUXFWLRQPDQXDOEHVXUHWRFRQWDFW\RXUGHDOHURU)XML(OHFWULF¶VWHFKQLFLDQ
LQ FKDUJH RI DGMXVWPHQW  ,I WKH LQVWUXPHQW LV GLVDVVHPEOHG FDUHOHVVO\ \RX
PD\KDYHDVKRFNKD]DUGRULQMXU\

- v -
INZ-TN3ZFG-E
1. Scope of application
7RXVHWKLVHTXLSPHQWWKHIROORZLQJFRQGLWLRQVPXVWEHPHW
 WKHXVHRIWKHHTXLSPHQWLQFXUVQRULVNRIDVHULRXVDFFLGHQWHYHQLIDIDLOXUHRUPDOIXQFWLRQ
RFFXUVRQWKHHTXLSPHQWDQG
 LQFDVHRISURGXFWIDLOXUHRUPDOIXQFWLRQVDIHW\PHDVXUHVVXFKDVUHGXQGDQWGHVLJQSUHYHQWLRQ
RIPDOIXQFWLRQIDLOVDIHV\VWHPIRROSURRIPHFKDQLVPDUHSURYLGHGRXWVLGHRIWKHHTXLSPHQW
%HVXUHWRXVHWKLVLQVWUXPHQWXQGHUWKHFRQGLWLRQVRUHQYLURQPHQWPHQWLRQHGLQWKLVLQVWUXFWLRQ
PDQXDO3OHDVHFRQVXOWXVIRUVSHFL¿FDWLRQVIRUWKHIROORZLQJDSSOLFDWLRQV
5DGLDWLRQUHODWHGIDFLOLWLHVV\VWHPVUHODWHGWRFKDUJLQJRUVHWWOHPHQWRURWKHUXVDJHVZKLFK
PD\KDYHODUJHLPSDFWRQOLYHVERGLHVSURSHUW\RURWKHUULJKWVRULQWHUHVWV
2. Operating conditions and environment
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3. Precautions and prohibitions
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4. Warranty
4-1. Period of warranty
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 :DUUDQW\ SHULRG IRU WKH SDUWV UHSDLUHG E\ RXU VHUYLFH SURYLGHUVLVVL[PRQWKVDIWHUWKH
completion of repair.
4-2. Scope of warranty
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VKDOOSURYLGHWKHSURGXFWDIWHUUHSDLULQJRUUHSODFLQJWKHIDXOW\SDUWIRUIUHHRIFKDUJHDWWKH
SODFHRISXUFKDVHRUGHOLYHU\
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WARRANTY AND MAINTENANCE

- vi -
INZ-TN3ZFG-E
5. Failure diagnosis
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INZ-TN3ZFG-E
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accessories.
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tinuation (maintenance period)
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Table 1 Standard accessories
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INZ-TN3ZFG-E
CONTENTS
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