Fujikura FSM-100M User manual

13th
Instruction Manual
FSM-100 series
Specialty Arc Fusion Splicer
Read this instruction manual carefully
before operating the equipment.
Adhere to all safety instructions and warnings
contained in this manual.
Keep this manual in a safe place.
Contents in this manual may change without prior notice due to
improvements in product features and specifications.

FSM-100M/Pseries.
FSM-100M+/P+ series.

Warning and Caution
《 Removing the splicer from the carrying case, after transportation. 》
(1) Open the lid of the carrying case.
(2) Detach the Z-unit fixture from both sides of the splicer.
(3) Take the splicer out of the carrying case by holding the left and right handles.
Please grip the handles firmly so the splicer will not be dropped
when it is removed from the carrying case.
It may cause personal injury and equipment damage.
Z-Unit fixture
Handle

Warning and Caution
《 Placing the splicer in the carrying case, before transportation. 》
Caution:
Transport the splicer in the following order. Otherwise, it may cause equipment
damage. Moreover, the guarantee may not be applied in this case.
(1) Turn off the power to the splicer.
(2) Remove the electrodes.
(3) Insert the Cleaning Stick into the Dust Box and
clean the area.
Remove the dust adhering to the Cleaning
Stick.
(4) Replace the electrodes.
・Before placing the splicer in the carrying case, please turn off the power using
the ON/OFF button. Detach the power supply cord before placing splicer in
carrying case.
・If the power is turned off without using the ON/OFF button, the splicer may not
be ready for transportation. Please do not insert the Z-Unit fixture by force as
this may cause equipment damage.
・Insert the Cleaning Stick into the Dust Box and clean. Take out the dust and debris
which has stuck to the end of the stick
・Dust can spread to sensitive machine parts during transportation. As a result, the
splicer might not operate smoothly and repairs may be needed.
・Do not detach the belt & Z-Unit fixture.
Case of FSM-100M+/P+
・Tighten the Fixing Screws when the
indicator is aligned with 「10」on the
scale. Please confirm that the “Lock
function” has been activated.
・The splicer might break down during
transportation if the “Lock function”
has not been activated.
Indicator
Fixing Screw

Warning and Caution
(5) Place the splicer in the carrying case.
(6) Insert Z-Unit fixture and turn until tightened.
(7) Close the lid of the carrying case.

Table of Contents
Table of Contents..............................................................................................................2
Warning and Caution.......................................................................................................1
Quick Start Guide.............................................................................................................6
1. Splice Mode Selection....................................................................................................................6
2. Convenient Functions....................................................................................................................8
3. Fiber Data Learning....................................................................................................................10
4. Input Fiber Data..........................................................................................................................11
Description of Products................................................................................................. 12
1. Splicer Components.....................................................................................................................12
2. Optional Components .................................................................................................................13
3. Description and Function of Splicer..........................................................................................15
Basic Operation............................................................................................................. 17
1. Attaching Power Supply to Splicer............................................................................................17
2. Turning Splicer “ON” .................................................................................................................18
3. Cleaning Optical Fiber................................................................................................................21
4. Placing Protection Sleeve over Fiber.........................................................................................21
5. Setting the Fiber onto the Fiber Holder ....................................................................................21
6. Stripping and Cleaving Fiber.....................................................................................................22
7. Placing Fiber Holders onto Splicer............................................................................................29
8. Splicing Procedure.......................................................................................................................33
9. Display after the finished splice..................................................................................................36
10. Fiber Image................................................................................................................................40
Maintenance of Splicing Quality.................................................................................. 44
1. Cleaning and Checking before Splicing ....................................................................................44
2. Periodic Checking and Cleaning................................................................................................47
Function Introduction................................................................................................... 49
1. Fiber Type Compare....................................................................................................................49
2. Auto Arc Calibration...................................................................................................................51
3. IPA Data (FSM-100P/100P+ Only) ............................................................................................54
4. Arc Center Compensation...........................................................................................................56
5. Auto Time Comp..........................................................................................................................57
6. MFD Mismatch............................................................................................................................58
7. End-View observation system.....................................................................................................61
8. Selective Reset Function..............................................................................................................62
9. Jump Back to READY................................................................................................................62
10. ThetaAlignment by Rotating 1 Fiber Only (FSM-100P+ Only)...........................................63
11. Synchronized θL and θR Motor Drive (FSM-100P/100P+ Only) .........................................64
12. Splice Before Fiber Shaping .....................................................................................................65
13. Help Key.....................................................................................................................................66
Arc Calibration.............................................................................................................. 67
1. The necessity of arc calibration..................................................................................................67
2. Arc Calibration Mode .................................................................................................................69
3. Special Arc Calibration Mode....................................................................................................72

Table of Contents
Splice Mode.................................................................................................................... 76
1. Splice Mode Selection ................................................................................................................. 77
2. Splice Option ............................................................................................................................... 78
3. Editing Splice Mode.................................................................................................................... 79
4. ECF............................................................................................................................................. 106
5. Sweep Function ......................................................................................................................... 107
6. Manual Splicing Operations .................................................................................................... 108
7. Attenuation Splice Mode ...........................................................................................................114
8. Power Meter Feedback Alignment ...........................................................................................115
9. Special Function settings for tapering......................................................................................118
10. Manual fiber alignment using End-view observation system (FSM-100P+ only)............. 123
Heater Mode ................................................................................................................ 128
1. Heater Type................................................................................................................................ 128
2. Heater Menu (Sleeve Heater)................................................................................................... 129
3. Heater Menu (Fiber Straightener)........................................................................................... 131
4. Heater Mode Setting ................................................................................................................. 132
Splice Result Memory..................................................................................................135
1. Save Splice Results in Memory................................................................................................ 135
2. Comments of Splice Results ..................................................................................................... 140
Setting Menu................................................................................................................ 141
1. Splice Settings............................................................................................................................ 141
2. Maintenance Settings................................................................................................................ 145
3. Machine Settings ....................................................................................................................... 146
4. Menu Lock Settings .................................................................................................................. 151
Fiber Data Learning....................................................................................................153
1. Fiber Type Compare ................................................................................................................. 153
2. Auto Arc Calibration................................................................................................................. 153
3. IPA Data (FSM-100P/P+ Only)................................................................................................ 153
Maintenance Menu ..................................................................................................... 154
1. Arc Calibration.......................................................................................................................... 155
2. Special Arc Calibration............................................................................................................. 156
3. Stabilize Electrodes ................................................................................................................... 157
4. Replace Electrodes .................................................................................................................... 158
5. V-Groove Cleaning.................................................................................................................... 159
6. Cleaning Electrode (FSM-100M+/P+ Only)........................................................................... 160
7. Diagnostic Test........................................................................................................................... 162
8. Dust Check................................................................................................................................. 163
9. Motor Calibration..................................................................................................................... 164
10. Motor Drive ............................................................................................................................. 165
11. Initialize.................................................................................................................................... 166
12. Maintenance Info. ................................................................................................................... 167
Personal Computer Communication Function..........................................................168
Error Message List ......................................................................................................169

Table of Contents
Questions and Troubleshooting.................................................................................. 178
1. Power Supply .............................................................................................................................178
2. Splicing Operation.....................................................................................................................178
3. Arc Calibration..........................................................................................................................181
4. Tube-heating Operation............................................................................................................182
5. Supervising.................................................................................................................................182
6. Other Functions.........................................................................................................................183
Guarantee and Contact Address................................................................................. 184
1. Guarantee...................................................................................................................................184
2. Contact Address.........................................................................................................................185

1
Warning and Caution
The FSM-100 Series has been designed for splicing Silica-based optical fibers. Do not
attempt to use this machine for other applications.
Fujikura Ltd. gives careful consideration and regard to personal injury. Misuse of the
machine may result in electric shock, fire and/or serious personal injury.
The following alert symbols are used in
this instruction manual and machine to
indicate warnings and caution for safe
use. Understand the meanings of these
symbols.
WARNING
There is a possibility of death or serious
injury resulting from improper use by
ignoring this indication.
CAUTION
There is a possibility of personal injury
or physical loss resulting fromimproper
use by ignoring this indication.
Symbol means “Pay attention”
Pay attention to hot surface!
Symbol means “Must not do”
You must not disassemble!
Symbol means “Must do”
You must disconnect a plug!
!
!
Follow all safety instructions
Stop using if unit malfunctions
Instruction Manual
Read and understand all safety
instructions.
Ask our service centers for repair as
soon as possible.
Read this instruction manual carefully
before operating this machine.
Store this instruction manual in a safe
place.
Images / letters in the screen
shown in this manual may differ
from the actual image on the
monitor on the splicer.

2
Warning and Caution
WARNINGS
Disconnect the AC power cord from the DC inlet or the wall socket (outlet)
immediately if user observes the following or if the splicer receives the following
faults:
Fumes, bad smell, noise, or over-heating occurs.
Liquid or foreign matter falls into cabinet.
Splicer is damaged or dropped.
If this occurs, ask our service center for repair. Leaving the splicer in a damaged
state may cause equipment failure, electric shock or fire and may result in personal
injury, death or fire.
Use only a proper power source.
AC generators commonly produce abnormally high AC output voltage or
irregular frequencies. Measure the output AC voltage with a circuit tester
before connecting the AC power cord. Such abnormally high voltage or
frequency from a generator may cause fuming, electric shock or equipment
damage and may result in personal injury, death or fire. Make sure the
generator is regularly checked and serviced. When using an AC generator with
AC output voltage of AC220～240V especially, Fujikura Ltd. recommends the
following measures to correct the condition.
(1)Connect a step-down transformer between the generator and theAC adapter
in order to lower theAC voltage fromAC220～240V to AC100～120V.
(2)Or, use an AC generator with AC output voltage of AC100V.
Do not disassemble or modify the splicer. In particular, do not remove or bypass
any electrical or mechanical device (e.g. a fuse or safety switch) incorporated into
the design and manufacturing of this equipment. Modification could cause damage
that may result in personal injury, death, electric shock or fire.
Use the supplied AC power cord. Do not place heavy objects on the AC power
cord. Use of an improper cord or a damaged cord may cause fuming, electric shock
or equipment damage and may result in personal injury, death or fire.
The splicer uses a three-prong (core)AC cord that contains an earthed ground
safety mechanism. The splicer MUST be Grounded. Use only the supplied
three-prong (core) AC power cord. NEVER use a two-prong (core) power cord,
extension cable or plug.
!

3
Warning and Caution
WARNINGS
Never operate the splicer in an environment where flammable liquids or vapors
exist. Risk of dangerous fire or explosion could result from the splicer’s electrical
arc in such an environment.
Do not use compressed gas or canned air to clean the splicer. They may contain
flammable materials that could ignite during the electrical discharge.
Do not touch the electrodes when the splicer is on and power is supplied to the
unit. The electrodes generate high voltage and high temperatures that may cause a
severe shock or bum.
Note Arc discharge stops when wind protector is opened. Turn the splicer off and
disconnect the AC power cord before replacing electrodes.
Safety glasses should always be worn during fiber preparation and splicing
operation. Fiber fragments can be extremely dangerous if they come into contact
with the eyes, skin, or are ingested.
Don’t touch the splicer, AC power cord, or AC plugs with wet hands. This may
result in electric shock.
Do not operate splicer near hot objects, in hot temperature environments, in dusty /
humid atmospheres or when water-condensation is present on the splicer. This
may result in electric shock, splicer malfunction or poor splicing performance.
!

4
Warning and Caution
CAUTIONS
Do not store splicer in any area where temperature and humidity are extremely
high. Possible equipment failure may result.
Do not touch protection sleeve or tube-heater during heating or immediately after
completion of heating. These surfaces are very hot and touching these may result
in skin burn.
Do not place the splicer in an unstable or unbalanced position. The splicer may
shift or lose balance, causing the unit to fall. Possible personal injury or
equipment damage may result.
The splicer is precision adjusted and aligned. Do not allow the unit to receive a
strong shock or impact. Possible equipment failure may result. Use supplied
carrying case for transportation and storage. The carrying case protects the
splicer from damage, moisture, vibration and shock during storage and
transportation.
Follow the below listed instructions for handling electrodes.
Use only specified electrodes.
Set the new electrodes in the correct position.
Replace the electrodes as a pair.
Failure to follow the above instructions may cause abnormal arc discharge. It can
result in equipment damage or degradation in splicing performance.
Do not use any chemical other than pure alcohol (99% or greater) to clean the
objective lens, V-groove, mirror, LCD monitor, etc., of the splicer. Otherwise
blurring, discoloration, damage or deterioration may result.
The splicer requires no lubrication. Oil or grease may degrade the splicing
performance and damage the splicer.
The equipment must be repaired or adjusted by a qualified technician or
engineer. Incorrect repair may cause fire or electric shock. Should any problems
arise, please contact the authorized distributor.
!

5
Warning and Caution
RECYCLING and DISPOSAL
In European Union
In accordance with the European Parliament Directive 2002/96/EC, electrical
parts and materials that can be re-used and/or recycled have been identified in
order that the use of new resources and the amount of waste going for landfill can
be minimized.
In the European Union, do not discard this product as unsorted municipal
waste. Contact your local authorities.
In other countries
[Recycling]
To recycle this product, disassemble it first, sort each part separately by material
components and follow your local recycling regulations.
[Disposal]
This product can be disposed of in a similar manner as standard electric products.
Follow your local disposal regulations.
Notes
LCD (Liquid Crystal Display) monitor
The splicer is equipped with a LCD monitor, manufactured in a high quality-
controlled factory environment. However, some black dots may appear, or
red/blue/green dots may remain on the screen. The screen brightness may not appear
uniform depending on the viewing angle. Note that these symptoms are not defects,
but are the nature of LCD.

6
Quick Start Guide
1. Splice Mode Selection
A variety of splice modes are already installed in the FSM-100M/P and
FSM-100M+/P+. Some typical splice modes are shown below.
1-1. FSM-100M / FSM-100P
SM1000: FSM-100M+/P+ Only
Fiber Combination
G652SM
Fiber
Both sides
G655NZDS
Fiber
Both sides
EDF special
Either side
LDF
Both sides
Clad Diameter
125µm
125µm
125µm
400µm
1000µm
Recommended
Splice Mode
SM
AUTO1
NZ
AUTO1
BASIC 1
SM 400
SM 1000
Auto Stuff Control
ON
ON
ON
ON
ON
Electrode Gap
1mm
1mm
1mm
3mm
3mm
V Height Shift
0µm
0µm
0µm
0µm
0µm
Arc Calibration
Method
See Section 2-1
STD
（Standard）
STD
（Standard）
STD
（Standard）
SP
（Special）
Alignment Mode
Core
Core
Core
CLAD
CLAD
Focus Settings
0.25
Auto
Auto
Auto
Auto
Fiber Type Compare
See Section 3-1
Amore accurate splice becomes possible by
using the memory function of the core
profile data specific to each fiber.
OFF
OFF
Auto Arc Calibration
See Section 2-2 & 3-2
SM mode
Memorized
mode
OFF
OFF
OFF
A more accurate calibration can be realized
by memorizing the calibration factor
obtained by the fiber data learning function.
OFF
OFF
Auto Time Comp
See Section 2-6
ON
OFF
OFF
OFF
OFF
Arc Center
Compensation
See Section 4
ON
ON
OFF
OFF
OFF
Axis Offset
Core
Core
Core
CLAD
OFF
Core Bending
ON
ON
ON
ON
OFF
MFD Mismatch
See Section 2-3
OFF
OFF
WSI/CSI
OFF
OFF
Note
The splicer calibrates the arc
power at each splice.
Please
change the
arc time at
the splice
mode for a
special fiber.
This mode is for Large
Diameter Fiber
splicing.
Please execute SP arc
calibration.

7
Quick Start Guide
1-2. FSM-100P / 100P+
The splice setting of the FSM-40F/PM series and the FSM-45F/PM series can be
converted into the FSM-100 series. Please refer to the Excel file that exists in CD.
Fiber Combination
PANDA
Both sides
Excluding
PANDA
Both and Either
side
LDF
PMF
PM Fiber
Clad Diameter
125µm
125µm
400µm
125µm
Recommended
Splice Mode
PANDA 1
PM AUTO 1
PANDA 4
PANDA8
Auto Stuff Control
ON
ON
ON
ON
Electrode Gap
1mm
1mm
3mm
1mm
V Height Shift
0µm
0µm
0µm
0µm
Arc Calibration
Method
See Section 2-1
STD
(Standard)
STD
(Standard)
SP
(Special)
Depend on
fiber type
Alignment Mode
Clad
Clad
Clad
Clad
Focus Settings
0.32
Auto
Auto
Auto
Fiber Type Compare
See Section 3-1
-
Auto Arc Calibration
See section 2-2
OFF
OFF
OFF
OFF
Auto Time Comp
See Section 2-6
OFF
OFF
OFF
OFF
Arc Center
Compensation
See Section 4
OFF
OFF
OFF
OFF
θAlignment
See Section 2-4
PAS
IPA
PANDA
EV
Axis Offset
Clad
Clad
Clad
Clad
Core Bending
OFF
OFF
OFF
OFF
MFD Mismatch
OFF
OFF
OFF
OFF
Note
The PANDA
fiber is spliced
accurately at
the shortest
time.
If clamping on
the coating,
alignment time
is longer.
All PM fibers can
be aligned by
using the data of
the fiber prepared
beforehand,
although it is
longer.
Moreover, it is
applied to splice
dissimilar fiber
types.
This mode is
for Large
Diameter
Fiber splicing.
Please
execute SP arc
calibration.
This mode is
for PM Fiber
splicing with
end-view
observation
system.
Note
FSM-100P+Only

8
Quick Start Guide
2. Convenient Functions
2-1. Arc Method and Arc Calibration
The relation between the arc method and the arc calibration is shown below.
Parameter
Arc Calibration
Special Arc
Calibration
No Calibration
Arc Calibration
Method
STD(Standard)
If STD is not selected, it
doesn't operate.
SP(Special)
If SP is not selected, it
doesn't operate.
NC
(No Calibration)
No calibration
function
Electrode Gap
1.0mm
Existing value
Existing value
V Height Shift
0µm
Existing value
Existing value
Clad Diameter
125µm
Existing value
Existing value
Arc Center
Compensation
Installed
Installed
Not Installed
Calibration
Result
In all modes when STD
is selected, the result of
the arc calibration is
updated to the arc
power.
The result of the arc
calibration is updated to
the arc power in
selected mode.
However, it is necessary
to optimize the arc
power according to the
fiber.
-
Other Setting
[Electrode Gap 1.0mm]
[V Height Shift 0µm]
[Clad Diameter 125µm]
When the arc calibration
is executed, each
parameter automatically
sets above mentioned.
Please execute Special
Arc Calibration when
needed to execute the
calibration in other
settings.
[Electrode Gap]
[V Height Shift]
[Clad Diameter]
The arc calibration is
executed without
changing each setting of
the splice mode that has
been selected.
-

9
Quick Start Guide
2-2. Auto Arc Calibration
This function calibrates the arc power at splice. Whenever this function is on, the arc
power is automatically corrected. The correction value is used in the next splice.
See section [Function Introduction][Auto Arc Calibration]
2-3. Estimate WSI/CSI
WSI or CSI can be selected for the method of estimating the MFD mismatch.
WSI method is suitable for fiber without depressed cladding like fluorine.
CSI method is suitable for fiber with depressed cladding.
※WSI (Warm Splice Image)
※CSI (Cold Splice Image)
See section [Function Introduction][MFD Mismatch]
2-4. IPA Data (FSM-100P/P+ Only)
The splicer aligns theta by using the memorized IPA data of each fiber.
PAS is recommended for PANDA fiber alignment. This alignment method is fast and
accurate.
Please use the IPA mode when the standard alignment is not accurate.
※PAS (Profile Alignment System)
※IPA (Interrelation Profile Alignment)
See section [IPA Data (FSM-100P/100P+ Only)]
2-5. End-View Observation System (FSM-100M+/P+ Only)
Optical fiber is observed in axial direction by a means of a mirror for fine alignment.
Uniquely structured fibers, such as PM, multi-core or non-circular fibers can now be
more precisely aligned. However, conventional PAS (Profile Alignment System) is
recommended for PANDA fiber splicing for fast and accurate alignment.
In the case that certain fibers show poor theta alignment with PAS, use IPAor
end-view observation system.
See section [Function Introduction] [End-View observation syst]
2-6. Auto Time Comp.
(ECF/AUTO Control)
This function is used for G652 SMF splicing.
Arc power is optimized according to core concentricity-error.
If [ECF] is set to "OFF", this function is not available.
See section [Function Introduction][Auto Time Comp.]

10
Quick Start Guide
3. Fiber Data Learning
3-1. Fiber Type Compare
The feature of each fiber core profile can be memorized.
See section [Function Introduction][Fiber Type Compare]
3-2. Auto Arc Calibration
The arc brightness of each fiber can be memorized as a calibration value.
See section [Function Introduction][Auto Arc Calibration]
3-3. IPA Data
The feature of IPA of each optical fiber can be memorized.
See section [Function Introduction][IPA Data (FSM-100P/100P+ Only)]

11
Quick Start Guide
4. Input Fiber Data
In the FSM-100 series, the V-groove and clamp are adjusted automatically for a
variety of fibers.
Each parameter can be changed in the [Fiber Information]. (Left/Right)
Input Data
The input value is displayed in the Sub-monitor.
See section [Editing Splice Mode]
•When splicing large diameter fibers, enter correct cladding diameter.
Software automatically decides the adjusting method based on the
numerical value.
•There is a possibility to generate axis offset when a correct numerical value
is not input.
•Please use the proper fiber holder to place the large diameter fiber on the
V-groove.
Coating Diameter
Clad Diameter
Cleave Length

12
Description of Products
1. Splicer Components
The components comprising the FSM-100 series are shown in below.
Name
Model
Qty
Note
FSM-100
M
P
M+
P+
Splicer Main Body
FSM-100M
1pc
-
●
FSM-100P
●
FSM-100M+
●
FSM-100P+
●
Heater
Sleeve Heater
1pc
Either the Sleeve
Heater or the Fiber
Straightener
▲
▲
▲
▲
Fiber
Straightener
▲
▲
▲
▲
Fiber Holder
FH-100-250
1pair
-
●
●
●
●
FH-100-400
1pair
-
-
●
-
●
FH-100-250-EV
1pair
For End-View
Observation System
-
-
●
●
FH-100-400-EV
1pair
-
-
-
●
AC Adapter
ADC-15
1pc
●
●
●
●
AC Power Cord
for AC Adapter
ACC-01~04
1pc
Depend on country
●
●
●
●
Spare Electrodes
ELCT2-25
1pair
●
●
●
●
ELCT3-25-LDF
1pair
-
-
●
●
End-view Light
Source
EV-LS01
2pc
-
-
●
●
Electrode Cleaner
EC-01
1pc
-
-
●
●
Splicing Report
SR-01-E
1pc
●
●
●
●
Instruction Manual
M-100MP-E
1pc
●
●
●
●
Warnings and
Cautions
W-100MP-E
1pc
●
●
●
●
USB Cable
USB-01
1pc
USB(A)-USB(Mini-
B)
0.9m
●
●
●
●
Dust Cleaning Stick
DCS-01
1pc
●
●
●
●
Carrying Case
CC-27
1pc
Key, Z-Unit fixture
●
●
●
●
Rubber Pads
RP-01
1pair
Vibration reduction
-
-
●
●