Fujitsu PRIMERGY TX300 S5 Owner's manual

Produktfamilie
PRIMERGY TX300 S5
Server
Service Supplement
Redakteur
Fujitsu Technology Solutions GmbH München
81730 München
e-mail: [email protected]su.com
Tel.: [phone]-???
Fax: 0 700 / 372 00000
PRIMERGY TX300 S5
Sprachen: En
Edition May 2009

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Copyright and Trademarks
Copyright © 2009 Fujitsu Technology Solutions GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

PRIMERGY TX300 S5 Service Supplement
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Documentation overview . . . . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 8
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Floorstand model . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1.2 Removing the front cover . . . . . . . . . . . . . . . . . . 17
Ê . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1.2.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . 18
4.1.2.2 Removing the rack front cover . . . . . . . . . . . . . . . . 18
4.1.3 Removing the fan carrier . . . . . . . . . . . . . . . . . . . . . 19
4.1.4 Removing / mounting the cable cover . . . . . . . . . . . . . . 20
4.2 Replacing the operating panel module . . . . . . . . . . . . 22
4.3 Replacing PSU riser cards . . . . . . . . . . . . . . . . . . . 28
4.4 Replacing the 3.5-inch HDD backplane . . . . . . . . . . . . 33
4.5 Replacing the 2.5-inch HDD backplane . . . . . . . . . . . . 38
4.5.1 Replacing the 12 x 2.5-inch HDD backplane . . . . . . . . . . 38
4.5.2 Replacing the 4 x 2.5-inch HDD backplane
(HDD extension box) . . . . . . . . . . . . . . . . . . . . . . . 47
4.6 Replacing the fan board . . . . . . . . . . . . . . . . . . . . 52
4.7 Replacing intrusion switches . . . . . . . . . . . . . . . . . 55
4.8 Replacing the chassis ID board . . . . . . . . . . . . . . . . 63

Service Supplement PRIMERGY TX300 S5
Contents
4.9 Replacing the system board . . . . . . . . . . . . . . . . . . 65
4.10 Replacing the DC-DC Inverter Board . . . . . . . . . . . . . . 71
4.11 Replacing the TPM board . . . . . . . . . . . . . . . . . . . . 74
4.12 Replacing the UFM board . . . . . . . . . . . . . . . . . . . . 76
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.1 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.1.1 Operating panel board . . . . . . . . . . . . . . . . . . . . . . 79
5.1.2 Front USB board . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.1.3 DC-DC inverter board . . . . . . . . . . . . . . . . . . . . . . . 81
5.1.4 6 x 3.5-inch HDD backplane . . . . . . . . . . . . . . . . . . . 82
5.1.5 2 x 3.5-inch HDD backplane
(HDD extension box) . . . . . . . . . . . . . . . . . . . . . . . 83
5.1.6 12 x 2.5-inch HDD backplane . . . . . . . . . . . . . . . . . . . 84
5.1.7 4 x 2,5-inch HDD backplane
(HDD extension box) . . . . . . . . . . . . . . . . . . . . . . . 85
5.1.8 Fan board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.1.9 PSU riser card . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

PRIMERGY TX300 S5 Service Supplement 5
1 Introduction
The PRIMERGY TX300 S5 Server is an Intel-based server for medium-sized
and large networks. The server is suitable for use as a file server as well as an
application, information, or Internet server. It is available as a floorstand or rack
model. The floorstand model can be converted to a rack model using an optional
conversion kit.
1.1 Documentation overview
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual, the Options Guide and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Technology Solutions can order a Service DVD
PRIMERGY. On the DVD the following manuals are available in pdf format:
– The “Safety notes and other important information” manual
– The Operating Manual for PRIMERGY TX300 S5
– The Technical Manual for the system board D2619
– The Options Guide for PRIMERGY TX300 S5
– The Service Supplement PRIMERGY TX300 S5
– The “D2619 BIOS Setup Utility” manual

6 Service Supplement PRIMERGY TX300 S5
Documentation overview Introduction
Information/procedure Manual
Detailed safety notes “Safety notes and other
important information”
manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal or replacing of
CSS components:
– Hot-plug power supply units
– Hot-plug hard disk drives
– Memory modules
– System fans
– Expansion cards
Information about the system board:
– Features of the system board
– Board layout
– Jumper settings
–LEDdisplays
– Replacing the battery
Technical Manual
Table 1: Overview of the documentation TX300 S5

PRIMERGY TX300 S5 Service Supplement 7
Introduction Documentation overview
Extensions and upgrades:
IFor some components only the installation
routine is described in the Options Guide.
Removing these components proceed in
reverse order.
– Expanding/replacing the main memory
– Installing a second processor / replacing the
processor / replacing the heat sink
– Installing accessible drives, like floppy disk
drive, DVD/DVD-RW drive, multibay etc.
– Installing a hard disks extension box
– Installing a LSP or a LSD
– Installing expansion cards in the PCI slots
– Inserting the RAID key
– Installing the UFM module
– Installing the TPM module
– Converting to redundant fans
– Converting from the floorstand model to the
rack model
Options Guide
Cabling
Replacement routines:
– Replacing the operating panel board
– Replacing the front USB board
– Replacing PS riser cards
– Replacing the 3.5“ HDD backplane
– Replacing the 2.5“ HDD backplanes
– Replacing the intrusion switches
– Replacing the chassis ID board
– Replacing the system board
– Replacing the TPM board
Service Supplement
Board layout
BIOS setup BIOS Setup
Information/procedure Manual
Table 1: Overview of the documentation TX300 S5

8 Service Supplement PRIMERGY TX300 S5
Notational conventions Introduction
1.2 Notational conventions
The following notational conventions are used in this manual:
Text in italics indicates commands or menu items.
„Quotation marks“ indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.
Table 2: Notational conventions

PRIMERGY TX300 S5 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
section chapter “Safety notes” on page 11 et seq. .
ÊEnsure that all required manuals (see Service DVD) are available, print out
the PDF files if necessary. You will definitely need the Operating Manual for
the server, the Options Guide for the server and the Technical Manual for the
system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacement routines” on
page 17 et seq. .
ÊReplace the defective component as described in the relevant chapter.
IProcedures which are identical for the floorstand and rack models are
only described for the floorstand model.
ÊClose the server.1
ÊConnect the cables. 1
ÊConnect the server to the power outlet.1
ÊStart the operating system.1
ÊIf necessary, configure the server as required.1
1These procedures are described in the Operating Manual.

PRIMERGY TX300 S5 Service Supplement 11
3 Safety notes
IThe following safety notes are also provided in the “Safety notes and
other important information” manual.
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
Before operating the device
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●If the rack model is integrated in an installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●The server automatically sets itself to a voltage in the range of
100 V to 240 V. Make sure that your local voltage is within this range.

12 Service Supplement PRIMERGY TX300 S5
Safety notes
VCAUTION!
●This device has a specially approved power cable and must only be
connected to a grounded insulated socket (floorstand model) respec-
tively to a safety socket on the rack mains socket strip (rack model).
●Ensure that the power socket on the device or the grounded wall
outlet is freely accessible.
●The ON/OFF button does not disconnect the device from the mains
voltage. To disconnect the line voltage completely, remove the power
plug from the power socket.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise you run the risk of losing data if, for example,
the server is still operating but the peripheral device (e.g. storage
subsystem) has failed during a power outage.
●Take notice that the data cables to peripheral devices are adequately
shielded.
●To the LAN wiring the requirements apply in accordance with the
standards EN 50173 and EN 50174-1/2. As minimum requirement
the use of a protected LAN line of category 5 for 10/100 MBps
Ethernet, and/or of category 5e for Gigabit Ethernet is considered.
The requirements of the specification ISO/IEC 11801 are to be
considered.
●Route the cables in such a way that they do not form a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting up a device, refer to the relevant
notes in this manual.
●Never connect or disconnect data transmission lines during a storm
(lightning hazard).
●Make sure that no objects (such as bracelets or paper clips) fall into
or liquids spill into the device (risk of electric shock or short circuit).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign matter), switch off the device immediately and
remove the power plug.

PRIMERGY TX300 S5 Service Supplement 13
Safety notes
VCAUTION!
●Proper operation of the device (in accordance with IEC 60950-1/
EN 60950-1) is only ensured if the casing is completely assembled
and the rear covers for the installation openings have been put in
place (electric shock, cooling, fire protection, interference
suppression).
●Install only system expansions that satisfy the requirements and rules
governing safety and electromagnetic compatibility and relating to
telecommunications terminal equipment. If you install other expan-
sions, you may damage the system or violate the safety regulations
and regulations governing RFI suppression.
●The components or parts marked with a warning label (e.g. lightning
symbol) may only be opened, removed or exchanged by authorized,
qualified personnel. The hot-plug power supply units are exceptions
to this rule.
●The warranty expires if the device is damaged during the installation
or replacement of system expansions.
●You may only set those resolutions and refresh rates specified in the
„Technical data“ section of the monitor description. Otherwise, you
may damage the monitor.
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.

14 Service Supplement PRIMERGY TX300 S5
Safety notes
VCAUTION!
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with
a symbol (a crossed-out garbage can). In addition,
the marking is provided with the chemical symbol
of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs and CD/DVD drives
When working with devices with CD/DVD drives, these instructions must be
followed.
VCAUTION!
●Only use CDs/DVDs that are in perfect condition in your server's
CD/DVD drive, in order to prevent data loss, equipment damage and
injury.
●Check each CD/DVD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD and cause imbalance.
Damaged and imbalanced CDs/DVDs can break at high drive speeds
(data loss).
Under certain circumstances, sharp CD/DVD fragments can pierce
the cover of the CD/DVD drive (equipment damage) and can fly out
of the device (danger of injury, particularly to uncovered body parts
such as the face or neck).

PRIMERGY TX300 S5 Service Supplement 15
Safety notes
IYou can prevent mechanical damage and damage to the CD/DVD drive,
as well as premature CD/DVD wear, by observing the following sugges-
tions:
●Only insert CDs/DVDs in the drive when needed and remove them
after use.
●Store the CDs/DVDs in suitable sleeves.
●Protect the CDs/DVDs from exposure to heat and direct sunlight.
ILaser information
The CD/DVD drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The CD/DVD drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser
class 1. Looking directly at this beam is dangerous.
Never remove parts of the CD/DVD drive casing!
Modules with electrostatic-sensitive components:
Systems and components that might be damaged by electrostatic discharge
(ESD) are marked with the following label:
Figure 1: ESD label
When you handle components fitted with ESDs, you must observe the following
points under all circumstances:
●Remove the power plug from the power socket before inserting or removing
components containing ESDs.
●You must always discharge yourself of static charges (e.g. by touching a
grounded object) before working.

16 Service Supplement PRIMERGY TX300 S5
Safety notes
●The equipment and tools you use must be free of static charges.
●Only touch the components at the positions highlighted in green (touch
points).
●Do not touch any exposed pins or conductors on a component.
●Use a grounding cable designed for this purpose to connect yourself to the
system unit as you install components.
●Place all components on a static-safe base.
IYou will find a detailed description for handling ESD components in the
relevant European or international standards (DIN EN 61340-5-1,
ANSI/ESD S20.20).

PRIMERGY TX300 S5 Service Supplement 17
4 Replacement routines
VCAUTION!
Observe the safety instructions in chapter “Safety notes” from page 11.
4.1 Preparation
IA detailed description of how to open the server and remove or install
system fans can be found in the TX300 S5 Options Guide.
4.1.1 Floorstand model
4.1.1.1 Opening the server
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
switch.
ÊDisconnect all AC power cords from the system.
ÊUnlatch and remove the side cover.
4.1.1.2 Removing the front cover
The following replacement routines require removing the front cover:
–Replacing the operating panel module
–Replacing the 4 x 2.5-inch HDD backplane (HDD extension box)
–Replacing intrusion switches
ÊPull out the green locking buttons on the lower rim of the front cover.
ÊPivot the bottom edge of the front cover outwards.
Unhook the front cover at the top and remove it.

18 Service Supplement PRIMERGY TX300 S5
Preparation Replacement routines
4.1.2 Rack model
ÊTerminate all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the on/off
button.
ÊDisconnect all AC power cords from the system.
4.1.2.1 Opening the server
ÊDisconnect all cables from the server rear.
ÊLoosen the two knurled screws on the front cover and slide the server out of
the rack as far as it will go.
If the server is not sufficiently accessible while mounted in the rack cabinet, it is
necessary to remove it from the rack cabinet. Please refer to the Options Guide
for a detailed description.
VCAUTION!
At least two persons are required to lift the server out of the rack cabinet.
ÊLift the server out of the rack rails and place it on an even surface.
ÊUnlatch and remove the side cover.
4.1.2.2 Removing the rack front cover
The following replacement routines require removing the rack front cover:
–Replacing the operating panel module
–Replacing the 4 x 2.5-inch HDD backplane (HDD extension box)
–Replacing intrusion switches
ÊRemove two screws on each side of the rack mounting frame and pull it off
to the front.

PRIMERGY TX300 S5 Service Supplement 19
Replacement routines Preparation
4.1.3 Removing the fan carrier
Figure 2: Removing the fan carrier
ÊDisconnect the 10-pin connector (CON.3) of power cable T26139-Y3952-
V401 from the fan backplane (1).
ÊRemove the power cable from its cable clamp (C26192-Y53-C48) (2).
ÊLoosen the two knurled screws on the fan carrier (3).
1
2
3
3

20 Service Supplement PRIMERGY TX300 S5
Preparation Replacement routines
Figure 3: Removing the fan carrier
ÊMove the fan carrier in the direction of the arrow (1) and lift it out of the
chassis (2).
4.1.4 Removing / mounting the cable cover
Figure 4: Removing the cable cover
12
G
1
2