Fukuda FL-296 Series User manual

10527-T-800E-00
http://www.fukuda-jp.com
COMPACT AIR LEAK TESTER
DESIGN DOCUMENT
FL-296 SERIES
Contents
MODEL ････････････････････････････････････ 6
SPECIFICATIONS ･････････････････････････････ 7
DO YOU HAVE EVERYTHING? ･･･････････････････････ 8
OPTION ････････････････････････････････････ 9
INSTALLATION INSTRUCTIONS ････････････････････ 14-15
AIR PIPE CONFIGURATIONS ･･････････････････････ 16-17
ELECTRIC WIRING CONFIGURATIONS ･････････････････ 18-19
LINE CONNECTIONS ･････････････････････････････ 20-35
RS-232C CONNECTION ･･････････････････････････ 60-63
PRINTER CONNECTIONS ････････････････････････ 65
EXTERNAL DIMENSIONS ････････････････････････ 72-74
■ Declaration
・This design documents is outline specification for system design which is extracted from operation manual
(10527-T-001E-05).
The above contents page numbers is mentioned the page numbers of operation manual.
For about details of operation and testing procedure, please refer to operation manual.
・The contents of this manual may be modified without notice due to function and performance improvements.
・This manual has been written with care to provide the user with helpful and useful information. Please
contact your local FUKUDA distributor if there are any inaccuracies or questions of concern.
・Do not use this tester for any purpose other than testing air leaks.
・For best operating results and optimum efficiency, read this instruction manual thoroughly
to understand the tester’s many functions prior to operation.
・Reprinting or duplicating this manual partially or completely is prohibited unless permitted by
FUKUDA CO., LTD.
■ Trademark
Company names and product names being used in this manual are the registered trademarks of
their respective holders.

6
OUT LINE TESTER MODEL
■ OUT LINE TESTER MODEL
MODEL ＦＬ－ 2
①MODEL
Symbol Permissive Leak rangeApplication Application
8 ±0.01～9.99 kPa Middle Leak Detection
9 ±1～999 Pa Small Leak Detection
②CALIBRATOR (BUILT IN)
Symbol With/Without Calibrator Remarks
6 Without Calibrator
6A 1.0ml Calibrator
6B 0.1ml Calibrator
③SET PRESSURE RANGE
Symbol TEST PRESSURE RANGE SET PRESSURE RANGE DISPLAY PRESSURE RANGE
UL -10.0～10.0kPa -10.0～10.0kPa -10.0～10.0kPa
L -100～200kPa -100～200kPa -100～200kPa
H -100～900kPa -100～900kPa -100～900kPa
④POWER SUPPLY
Symbol POWER SUPPLY
0 AC100V ±10％ 50/60Hz
2 AC90～110V AC200～240V 50/60Hz
⑤INTERNAL OPTIONS
Symbol OPTION REMARKS
R RS-232C Output Select either RS-232C output (R) or printer
output (P).
P Printer Output
B1 Special Buzzer Sounding Select either a “Beep” (B1) or a pulsed tone (B2)
for notification.
B2 Special Buzzer Sounding
E Piping modification to correspond with
the external exhaust unit Only for use with a vacuum
V Manual valve position indication
switch Only at work side
⑥EXTERNAL OPTIONS see page 9.
① ② ③ － ④ ⑤ ⑥

7
TESTER SPECIFICATIONS
■ PERFORMANCE SPECIFICATIONS
◆ Testing Method: Differential Pressure Comparison
◆ Leak Pressure Range・Measurement Accuracy
MODEL Leak Pressure Measurement
Range
Measure
m
ent Sensor Accurac
y
(Including hysteresis)
FL-286 ±0.01～9.99kPa ±5％F.S.（10.00kPa）
FL-296 ±1～999Pa ±5％F.S.（1000Pa）
Direct Pressure Sensor Accuracy
MODEL Pressure Measurement Range Measurement Sensor Accurac
y
(Including hysteresis)
UL -10.0～10.0kPa ±5％F.S.（-10.0kPa、10.0kPa）
L -100～200kPa ±5％F.S.（-100kPa、200kPa）
H -100～900kPa ±5％F.S.（-100kPa、900kPa）
■FUNCTION SPECIFICATIONS
Timer Setting Range
DLY
CHG
BAL
DET
EXH
（Delay）
（Charge）
（Balance）
(Detection)
(Exhaust)
0.0 ～999.9sec
0.1 ～999.9sec
0.1 ～999.9sec
0.1 ～999.9sec
0.2 ～999.9sec
Group Setting Function
4ch(DLY time, CHG time, BAL time, DET time, EXH time, -NG set,
+NG set, -NG set(leak amount), +NG set(leak amout), P.NG value,
Volume value, -NG unit (leak amount), +NG unit(leak amount),
Volume unit, Leak amout indication unit)
Supplemental Functions BUBL（Bubble）,CAL（Calibration）, Cylinder Control
Test circuit internal volume 8 ml（when rear panel stop valve is closed）
Displa
y
Digital indication in four digi
t
External Input/Output
1. Contact input/output for control 38
P
2. Option input/output
・Output for printer（Centronics-compliant output system）
・RS-232C input/output with PC
■GENERAL SPECIFICATIONS
Operation Temperature Range 0～40℃
Operation Humidity Range 35～85％RH（without condensation）
Power Source
A
C100V±10％50/60Hz
AC90～110V AC200～240V 50/60Hz
Power Consumption 150VA
Voltage enduranc
e
A
C1000V 1 minut
e
Insulating Resistanc
e
More than 50MΩat DC500V
Leak Curren
t
Less than 1mA at AC100V
Pressure enduranc
e
UL Range：-50～+50kPa、L Range：-100～+600kPa、H Range：-0.1～+1.5MPa
Dimensions Function W172.9 mm×H272.8 mm×D386 mm（Without external option）
Weight Power Sourc
e
100V:
A
bout 9.5 kg
Power Source 200V:About 10.5 kg
Air Specifications
Please supply clean , stable , and dry air
Recommended Condition: Based on JISB8392-1:2000
Compressed Air Quality Class1,3,1
Class
A
rticle Referenc
e
1 Maximum Particle Diameter 0.1μm
3
Minimum Pressure De
w
-poin
t
-20℃
1 Maximum Oil Conten
t
0.01mg/
m
3

8
OUTLINE DO YOU HAVE EVERYTHING ?
■ DO YOU HAVE EVERYTHING?
Confirm the following points prior to operating the tester. If there are any problems such as incorrect
specifications, missing accessory parts or damages with the delivered items, please contact your FUKUDA agent.
Please compare the model numbers described below with the number indicated on the tester’s nameplate.
Please specify the SER (serial number) when contacting your FUKUDA agent.
○ TESTER STRUCTURE
【FL-2□□□-0 FRONT】 【FL-2□□□-2 FRONT】
【FL-2□□□-0 REAR】 【FL-2□□□-2 REAR】
○ STANDARD ACCESSORIES
A
CCESSORIE
S
NUMBER REMARK
S
AC POWER CODE 1.5m 1
A
s the attached AC power cord is of Japanese
domestic specification (rating 125V), if it does not fit to
the specifications of the using area or place, kindly
please prepare the suitable one by yourself.
A
DJUSTMENT SCREW DRIVER 1
MOUNTING BRACKET 1
FIXING SCREW M4×8L 4
OPERATION MANUAL 1
TEST DATA SHEET 1
Unit Stickers 1

9
OUTLINE OPTIONS
○ OPTION
⑥ EXTERNAL OPTIONS
MODEL COMMON OPTION REMARKS
C1 Manual Calibrator0.1mlF.S.
（Externa）Mounted in the rear of the work port manual valve.
One of C1 or C3 is chosen.
C3 Manual Calibrator1.0mlF.S.
（External）
FR53 Filter/Regulator Unit Positive Pressure Standard Spec.
Pressure Setting Range：0.02 ～0.2MPa
FR54 Filter/Regulator Unit Positive Pressure Precision Spec。
Pressure Setting Range：0.005 ～0.2MPa
FR55 Filter/Regulator Unit
Positive Pressure Precision Spec.
＋High Performance Filter
Pressure Setting Range：0.005 ～0.2MPa
FR56 Filter/Regulator Unit Positive Pressure Standard Spec.
Pressure Setting Range：0.05 ～0.85MPa
FR57 Filter/Regulator Unit Positive Pressure Precision Spec.
Pressure Setting Range：0.005 ～0.8MPa
FR58 Filter/Regulator Unit
Positive Pressure Precision Spec.
＋High Performance Filter
Pressure Setting Range：0.005 ～0.8MPa
FR59 Filter/Regulator Unit Positive Pressure Standard Spec.
Pressure Setting Range：0.1 ～1.6MPa
FR61 Filter/Regulator Unit Negative Pressure Standard Spec.
Pressure Setting Range：-100 ～-1.3kPa
FR62 Filter/Regulator Unit Negative Precision Spec. P-200
FE-20 External Exhaust Unit For Positive Pressure
FE-20C External Exhaust Unit For Positive Pressure with Drain
FE-20V External Exhaust Unit For Negative Pressure
PS-01 Pressure Switch
Small pressure switch for negative pressure,
Accuracy: ±3% F.S.
Pressure Setting Range：-101 ～0kPa (5～40℃)
PS-02 Pressure Switch
Small (low) pressure switch for positive pressure,
Accuracy: ±3% F.S.
Pressure Setting Range：0 ～100kPa (5～40℃)
PS-03 Pressure Switch
Small pressure switch for positive pressure,
Accuracy: ±3% F.S.
Pressure Setting Range：0 ～970kPa (5～40℃)
FP-100 Thermal Printer Print out measured data
CB-14 Manual Operation Box One Circuit each for start and reset switch 4
-
group
switching function.
P-200 Pilot Regulator
R5 Regulator for small pressure Pressure Setting Range：0.5 ～10kPa
※The high-performance filter consumes air at a rate of 0.3 m3/h.