Furuno BR-1000 User manual

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Installation Manual
BRIDGE ALARM SYSTEM BR-1000
SAFETY INSTRUCTIONS.............................................................................................................i
SYSTEM CONFIGURATION........................................................................................................ii
EQUIPMENT LISTS.....................................................................................................................iii
1. HOW TO INSTALL THE EQUIPMENT.................................................................................1-1
1.1 Bridge Panel....................................................................................................................1-1
1.2 Processor Unit.................................................................................................................1-3
1.3 Cabin Panel, Timer Reset Panel.....................................................................................1-4
1.4 AC-DC Power Supply......................................................................................................1-5
1.5 Watertight Timer Reset Panel.........................................................................................1-6
2. HOW TO CONNECT EXTERNAL EQUIPMENT ..................................................................2-1
2.1 Connections Inside the Processor Unit...........................................................................2-1
2.2 AC-DC Power Supply......................................................................................................2-5
2.3 Connection of ALARM IN/REMOTE ACK OUT/LOCAL ACK IN/
OPERATOR FITNESS IN Signals...................................................................................2-7
3. HOW TO SET AND CHECK THE SYSTEM .........................................................................3-1
3.1 How to Set and Connect the PC for Maintenance ..........................................................3-1
3.2 Settings for Bridge Panel BR-1010.................................................................................3-3
3.3 Settings for Processor Unit BR-1020............................................................................3-25
3.4 System Operation Check..............................................................................................3-30
3.5 Service Menu................................................................................................................3-34
3.6 How to Edit the Alarm List.............................................................................................3-42
APPENDIX 1 JIS CABLE GUIDE...........................................................................................AP-1
PACKING LISTS.......................................................................................................................A-1
OUTLINE DRAWINGS..............................................................................................................D-1
INTERCONNECTION DIAGRAMS........................................................................................... S-1
PROCESSOR UNIT CONNECTION LISTS.............................................................................. S-3

Thepaperusedinthismanual
iselementalchlorinefree.
・FURUNOAuthorizedDistributor/Dealer
9‑52Ashihara‑cho,
Nishinomiya,662‑8580,JAPAN
Telephone: +81‑(0)798‑65‑2111
Fax:
+81‑(0)798‑65‑4200
A
:
SEP
2009
.
PrintedinJapan
Allrightsreserved.
Pub.No.
IME‑44500‑A
*00016918910**00016918910*
(
DAMI
)
BR‑1000
*
00016918910
*
*
00016918910
*
*00016918910*

i
SAFETY INSTRUCTIONS
WARNING
Indicates a condition that can cause death or serious injury if
not avoided.
CAUTION
Indicates a condition that can cause minor or moderate injury if
not avoided.
Mandatory Action
Prohibitive Action
Read these safety instructions before you install the equipment.
WARNING
Do not open the equipment unless
authorized.
This equipment uses high voltage which
can cause electrical shock if mishandled.
Turn off power at switchboard before
starting the installation.
Fire or electrical shock can result if the
power is on.
Be sure to connect to the correct power
supply.
Connection to a wrong power supply
can cause fire or bodily injury.
Do not disassemble or modify the
equipment.
Fire, electrical shock or bodily injury can
result.
Securely ground (protection earth)
the equipment.
Ineffective ground can cause electrical
shock.
Use the correct fuse.
Use of a wrong fuse can cause fire.
Follow the compass safe distances
shown in the table below to prevent
interference to a magnetic compass.
CAUTION
Warning, Caution
Standard
compass Steering compass
Unit
0.70 m
BR-1010 0.45 m
1.15 m
0.30 m
1.85 m
0.30 m
0.30 m
0.30 m
0.30 m
0.30 m
0.60 m
0.90 m
BR-1020
BR-1030
BR-1040
BR-1060
PR-240

ii
SYSTEM CONFIGURATION
BRIDGE PANEL
BR-1010
VDR
GPS
24 VDC
1 - 4 units
Autopilot (2 lines)
IAS (2 lines)
External Siren
REMOTE ACK OUT (12 lines)
LOCAL ACK IN (12 lines)
OPERATOR FITNESS IN (7 lines)
ALARM IN (48 lines)
SYSTEM FAIL OUT (2 lines)
4 - 14 units
- Dashed lines indicate optional equipment.
- Environment category: All units protected from weather.
AC-DC
POWER SUPPLY
PR-240
ETHERNET HUB
HUB-101 PROCESSOR UNIT
BR-1020
CABIN PANEL
BR-1030 TIMER RESET PANEL
BR-1040
WATERTIGHT TIMER
RESET PANEL
BR-1060
100-115/
200-230 VAC
PROCESSOR UNIT
BR-1020

iii
EQUIPMENT LISTS
Standard Supply
Name Type Code No. Qty Remarks
Bridge Panel BR-1010 - 1
Processor Unit BR-1020 - 1
Cabin Panel BR-1030 - - 4-14 units
Timer Reset
Panel BR-1040 - - 1-4 units
AC-DC Power
Supply Unit PR-240 - 1
Installation
Materials CP24-01300 000-013-149 1 Cable MJ-A3SPF0013-035 (000- 135-397) + CP24-01301. See
packing list at back of manual.
CP24-01401 001-041-390 - For BR-1030, BR-1040.
See packing list at back of manual.
CP24-00151 005-931-190 - For PR-240.See packing list at
back of manual.
Spare Parts SP24-00301 001-041-310 1 Fuse
FGB0-A 125V 3A PBF, 2 pcs.
(000-155-850-10)

iv
Optional Supply
Name Type Code No. Remarks
Watertight Timer
Reset Panel BR-1060 - Installation Materials CP24- 010501. See packing list at
back of manual.
Processor Unit BR-1020 -
Cabin Panel BR-1030 -
Timer Reset Panel BR-1040 -
Ethernet Hub HUB-101 -
Hanger FP24-00500 000-013-160 For BR-1000
Cable Assy. MJ-A6SPF0003-050C 000-154-054-10 For VDR, 5 m
MJ-A6SPF0003-100C 000-154-036-10 For VDR, 10 m
MJ-A7SPF0007-050C 000-154-028-10 For GPS, 5 m
MJ-A7SPF0010-100C 000-159-681-10 For GPS, 10 m
LAN Cable Set CP03-28900 000-082-658 10 m cable, two connectors
CP03-28910 000-082-659 20 m cable, two connectors
CP03-28920 000-082-660 30 m cable, two connectors

1-1
1. HOW TO INSTALL THE
EQUIPMENT
Install the equipment following the points shown below.
• Select a location where the temperature and humidity are moderate and stable.
• Keep the equipment away from the exhaust vents.
• Provide ventilation to keep the equipment cool.
• Select a location where vibration and shock are minimal.
• Leave space at the sides and rear of the unit for maintenance.
• Follow the safe compass distances on page i to prevent the interference to a mag-
netic compass.
1.1 Bridge Panel
Flush mount
Fasten the Bridge Panel to the cutout with the hardware supplied.
1. Prepare a cutout in a console. See the outline drawing and the illustration shown
below for dimensions.
NOTICE
Do not apply paint, anti-corrosive sealant
or contact spray to coating or plastic
parts of the equipment.
Those items contain organic solvents that
can damage coating and plastic parts,
especially plastic connectors.
61±0.5
(2.40±0.02) 110±0.5 (4.33±0.02)
118±1
(4.64±0.04)
221±1
(8.70±0.04)
4.5
(0.18)
R2.25
(0.09)
61±0.5
(2.40±0.02)
63.5±0.5
(2.50±0.02)
63.5±0.5
(2.50±0.02)
Dimensions in millimeters (inches)

1. HOW TO INSTALL THE EQUIPMENT
1-2
2. Screw in six threaded rods (supplied) at the back of the unit.
3. Attach the flush mounting sponge (supplied) at the rear of the unit.
4. Set the unit to the cutout.
5. From the rear side, fasten the unit to the console panel with six sets of flat wash-
ers, spring washers and hexagonal nuts.
Desktop mount (optional hanger)
The optional hanger lets you install the Bridge Panel on a desktop.
1. Fasten the hanger with four 5x20 self-tapping screws (supplied).
2. Screw the knobs into the unit.
3. Set the unit to the hanger then tighten the knobs.
Threaded Rod
Flat Washer
Spring Washer
Hexagonal Nut
Flush
Mounting
Sponge
30°
264(10.39)
178(6.97)
196±3(7.72±0.12)
85±0.5
(3.35±0.02)
122(4.80)
4-φ6(0.24)
Fixing Hole
123(4.84)
Dimensions in millimeters (inches)
264(10.39)

1. HOW TO INSTALL THE EQUIPMENT
1-3
1.2 Processor Unit
A maximum of two processor units can be installed, including the optional unit. To in-
stall the no. 2 processor unit, the Ethernet Hub HUB-101 is required. (For additional
information, see the instruction manual (C4200707) for the HUB-101.)
Fasten the processor unit to a bulkhead or the deck as shown below.
1. Make four pilot holes for φ10 coach bolts or four fixing holes for M10 bolts. See the
drawing below for mounting dimensions.
2. Fasten the unit with φ10 coach bolts or M10 bolts. (Supply bolts locally.)
Bulkhead mounting dimensions for the processor unit
354(13.94)
368±1(14.49±0.04)
392(15.43)
360±1(14.17±0.04)
12(0.47)
R6
(0.24)
158(6.22)
2-φ11(0.43)
360±1(14.17±0.04)
155(6.10)
12(0.47)
21(0.83)
Fixing Hole
Dimensions in millimeters (inches)

1. HOW TO INSTALL THE EQUIPMENT
1-4
1.3 Cabin Panel, Timer Reset Panel
The Cabin Panel and Timer Reset Panel have the same dimensions. Flush-mount the
units as shown below.
A maximum of 10 channels of Cabin Panels connect to one Processor Unit. (Four of
the 10 channels can be connected in parallel for a total of 14 channels.) Install the 10
channels of Cabin Panels in the Captain’s quarters, the back-up navigation officers’
quarters, and public areas. The system has five channels to test wire continuity in the
Cabin Panels. Install Cabin Panels in the captain’s quarters and officers’ quarters in-
dependently to conduct the wiring continuity test independently.
1. Prepare a cutout in the location. See the outline drawing and the figure shown
below for dimensions.
2. Unfasten four screws from the front side of the unit to remove the rear cover.
3. Put the connection cable through one of the two rubber bushes and set the rear
cover to the cutout. (Select the rubber bush most suitable for your installation.)
4. Fasten the rear cover with four 4x16 self-tapping screws (supplied).
5. Detach the WAGO connector from the PCB. Attach the wires to the WAGO con-
nector. See Chapter 2 for how to attach the wires to a WAGO connector.
6. Attach the WAGO connector to the PCB. As
shown in the illustration at right, run the cable
along the left side of the connector and fix the
cables to the connector with a cable tie.
74±1(2.92±0.04)
106±1(4.17±0.04)
82±0.5(3.23±0.02)
4-Pilot Holes
75±0.5(2.95±0.02)
Dimensions in millimeters (inches)

1. HOW TO INSTALL THE EQUIPMENT
1-5
7. Draw out excess cable from the cable entrance, set the unit into the rear cover
and fasten the screws unfastened at step 2.
1.4 AC-DC Power Supply
This bridge alarm system connects to both AC and DC power supplies. AC power for
normal use, and DC power when AC power is lost.
Fasten the unit to a desktop with four 4x16 self-tapping screws (supplied). (There is
no need to open the cover to install the unit.)
TIMER RESET PANEL
BRIDGE
ALARM
WATCH
RESET
BRIDGE ALARM SYSTEM
TEST
120(4.72)
18.5
(0.73) 65.5(2.58)
75±0.5(2.95±0.02)
100(3.94)
82±0.5(3.23±0.02) Ground
Terminal
Connector
Rubber Bush
Rubber
Bush
Dimensions in millimeters (inches)
272±1(10.71±0.04)
286(11.26)
167(6.57)
100±1(3.94±0.04)
33.5
(1.32)
4- φ 6(0.24)
Fixing Hole
Dimensions in millimeters (inches)

1. HOW TO INSTALL THE EQUIPMENT
1-6
1.5 Watertight Timer Reset Panel
Flush mount the Watertight Timer Reset Panel as follows:
1. Prepare a cutout in the mounting location and make six holes.
2. Unfasten two screws from the rear side to remove the lid. Put the connection
cable through the rubber bush.
3. Detach the WAGO connector from the PCB. Attach the wires to the WAGO con-
nector.
4. Attach the WAGO connector to the PCB. Close the rear lid.
5. Set the unit to the cutout. From the rear side, fasten the unit with six sets of bolts,
flat washers, spring washers and hexagonal nuts.
91±1(3.58±0.04)
127±1(5.00±0.04)
103±0.5(4.06±0.02)
137±0.5(5.39±0.02)
60±0.5(2.36±0.02)
6- φ 5(0.2)
Fixing Hole
Dimensions in millimeters (inches)
Flat Washer
Spring Washer
Hexgonal Nut
Connector
Ground Terminal
Rubber Bush
(Select one.)
Screw for Lid
Screw for Lid

2-1
2. HOW TO CONNECT EXTERNAL
EQUIPMENT
ThecablesdescribedinthismanualareshownasJapaneseIndustrialStandard(JIS).
Use the JIS Cable Guide in Appendix 1 to find the equivalent cables locally.
2.1 Connections Inside the Processor Unit
All signal cables are connected to the Processor Unit. Refer to the figure shown below
for connections. Record the name of each device and signal connected to the Proces-
sorUnitinthelistprovidedatthe back of this manual. This information is needed when
you set the alarms in Chapter 3.
CABIN PANEL
BR-1030
MPYC-7
(10 channels)
TB28/TB29, TB32 - TB41
(Two cabin panels can be connected to
TB32 - TB35 via the junction box.)
TTYCS-4
MODBUS IN/OUT IAS*
2
(2 lines)
DPYC-1.5
24 VDC AC-DC POWER
SUPPLY UNIT PR-240
MPYC-4
AUTO PILOT MODE IN
(Autopilot mode input)
Autopilot
MPYC-2
PF IN
(POWER FAIL IN)
AC-DC POWER
SUPPLY UNIT PR-240
MPYC-2
EXTERNAL SIREN OUTExternal Siren
MPYC-X
OPERATOR FITNESS IN
Signal
Navigator
(Max. 7 lines)
Cable Clamp
(Lay armor of each cable in
clamp and tighten clamp.)
Ground Terminal
(beneath clamp)
IV-2sq.
BRIDGE PANEL
BR-1010 P5E-4PTX-BL-CB
LAN Cable
Navigator
(Max. 48
lines)
MPYC-X
ALARM IN Signal
(Alarm input)
Navigator
(Max. 12
types)
MPYC-X
REMOTE ACK OUT Signal
(Alarm stop)
TIMER RESET PANEL
BR-1040
WATERTIGHT TIMER
RESET PANEL
BR-1060
MPYC-7
(Max. 4 units)
VDR, IAS
(2 lines)
MPYC-2 TB22, TB26
SYSTEM FAIL OUT Signal
Navigator
(Max. 12 types) MPYC-X
LOCAL ACK IN Signal
(Alarm stop)
TB27, TB28
TB31
TB31
TB42, TB43
TB30
TB23 - TB25
TB18 - TB21
TB14 - TB17
TB2 - TB13
PROCESSOR UNIT
BR-1020 *
1
*
1
If the number of alarm signals to be connected is greater than 49, use the Ethernet Hub (option)
and the No. 2 Processor Unit. You cannot connect Cabin Panels or Timer Reset Panels
to the No.2 Processor Unit. Connect to #5-#6 (AC POWER FAIL) of TB31 in the No. 2 Processor Unit.
*
2
IAS=Integrated Automation System

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-2
MJ-A3SPF0013-035
Power Cable 24 VDC AC-DC POWER
SUPPLY UNIT PR-240
*
*
**
VDR
GPS
Ground Wire
IV-2sq
P5E-4PTX-BL-CB
LAN Cable
* Attach EMI core to both LAN cable and power cable, at approx. 10 to 20 mm from the cable end that
connects to the BRIDGE PANEL. Fasten core with cable ties as shown below.
BRIDGE PANEL BR-1010
EMI core
Attach cable ties at ends.
PROCESSOR UNIT
BR-1020
EMI core
MJ-A6SPF0003-050C, 5m
MJ-A6SPF0009-100C, 10m
MJ-A7SPF0007-050C, 5m
MJ-A7SPF0010-100C, 10m

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-3
How to prepare the MPYC-type cable
Prepare the cable as shown below. Connect the cables to related WAGO connectors.
How to prepare MPYC-type cable
CABIN PANEL
BR-1030
TIMER RESET PANEL
BR-1040 WATERTIGHT TIMER RESET PANEL
BR-1060
PROCESSOR UNIT
BR-1020 PROCESSOR UNIT
BR-1020
㪤㪧㪰㪚㪄㪎
㪤㪧㪰㪚㪄㪎
WAGO connector
WAGO Connector
Ground wire, IV-2sq
(Attach crimp-on lug
and fasten.)
Ground wire, IV-2sq
(Attach crimp-on lug
and fasten.)
Ground
terminal
on cabinet
L=Distance from cable clamp
to terminal connection
3
6
Armor
Cut sheath.
Vinyl tape
Sheath
10 10
Remove paint approx. 50 mm
Set this part in
cable clamp and
fasten clamp.
L
Connect wires to
WAGO connector

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-4
How to prepare cable DPYC-1.5
How to prepare the cable DYPC-1.5
How to prepare cable TTYCS-4
How to prepare the cable TTYCS-4
Approx. 50 3
6
Armor
Cut sheath.
Taping
Sheath
15 10
1
Crimp-on lug
Inner diameter
φ 4
Outer diameter
φ 7
Set this part in
cable clamp and
fasten clamp.
L
6
50
Shield
Remove paint.
Cut vinyl sheath.
Pull out cables from shield then
solder vinyl wire to shield.
Vinyl tape
Set this part in cable clamp.
L=Distance from cable clamp
to terminal connection
Connect to ground
terminal inside.
Connect wires to
WAGO connector

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-5
How to connect wires to a WAGO connector
How to connect wires to a WAGO connector
2.2 AC-DC Power Supply
Procedure
1. Twist core.
2. Set terminal opener as above and push.
3. Insert core into hole.
4. Release terminal opener.
5. Pull wire to confirm it is correctly inserted.
Terminal opener
WAGO connnector
Wire
Twist
Push
AC-DC POWER SUPPLY
PR-240
Ground Wire (protective)
IV-2sq
DPYC-1.5, 2 pcs.
24 VDC OUT
BR-1010
BR-1020
DPYC-2.5
24 VDC IN
MPYC-2
DPYC-1.5
100/220 VAC IN 
Ship’s switchboard Connect to battery
via ship’s mains
AC FAIL OUT
PROCESSOR
UNIT BR-1020
TB31

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-6
Power Specifications
The AC-DC Power Supply PR-240 is for connection to a 200-230 VAC ship’s mains.
For 100-115 VAC ship’s mains, change both the tap connection and the terminal con-
nection. Attach the correct “power supply label” (supplied) to the front of the unit, at
the location shown below.
Ship’s
Mains Tap Connection Terminal Connection Power Supply Label
200-230 VAC SEL 230 V See (a) below. 200-230 VAC 2.2-1.7A 1φ 50/60 Hz
100-115 VAC SEL 115 V See (b) below. 100-115 VAC 3.2-2.6A 1φ50/60 Hz
Unfasten screw to
detach cover.
Cover
1
2
3
4
5
6
7
8
Heatsink
Tap Connection
(Pull firmly to detach.)
FRONT PANEL
SEL
115V
SEL
230V
1
2
3
100-115 VAC
1
2
3
200-230 VAC
Terminal
(a)
(b)
GRAY
BLACK
GRAY
BLACK
Attach “power supply
label” here.
FRONT PANEL
AC FAIL
J4 sets contact signal output. Default setting is “normally closed”
(#2 and #3 pins connected (for serial no. 022736 and after). For
serial no. 022735 and before, normal opened (#1 and #2 connected).
Match this setting with setting of BR-1020 (default is “normal close”).
AC Power Switch
(When DC power is used, this switch is inoperative; DC power is supplied
regardless of switch position.)
Coil
Relay
3
1
2
J4

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-7
2.3 Connection of ALARM IN/REMOTE ACK OUT/
LOCAL ACK IN/OPERATOR FITNESS IN Signals
This system has 48 ALARM IN signal input terminals for the connection of navigation
equipment. Connect radar, ECDIS, GPS navigator, navigational echo sounder, etc.
that have ALARM OUT terminals to the ALARM IN terminals in the Processor Unit BR-
1020. Connect all lines of the equipment having multiple ALARM OUT terminals.
12REMOTE ACK OUTsignal outputterminalsare provided. Thepurpose oftheseter-
minals is to output the “stop alarm” in response to alarm input from external equip-
ment. This system outputs only one REMOTE ACK OUT signal, without reference to
the number of ALARM IN signals input from a device.
The LOCAL ACK IN signal is an “alarm stop” signal that is sent to external equipment
in response to ALARM IN signal input from the external equipment. This equipment
receives this signal to stop the buzzer at this equipment. 12 input signal terminals are
provided.
Seven OPERATOR FITNESS IN signal input terminals are provided. This signal is
output from external equipment to validate operator presence when the operator op-
erates the external equipment. This system watches for this signal at fixed intervals,
and if the signal is not received the system outputs an alarm.
The illustrations on the next several pages show how to connect FURUNO make IMO
radar, ECDIS, GPS navigator, and navigational echo sounder.

2. HOW TO CONNECT EXTERNAL EQUIPMENT
2-8
Connection of ECDIS FEA-2107
ST01+
ST01-
ST02+
ST02-
ST03+
ST03-
ST04+
ST04-
J36
ST05+
ST05-
ST06+
ST06-
ST07+
ST07-
ST08+
ST08-
J37
LOCAL ACK
OUTSIDE CHANNEL LIMIT
WAYPOINT APPROACH
DEPTH BELOW LIMIT
BACKUP NAVIGATION ALARM
NAVIGATION SENSOR ALARM
OPERATOR FITNESS
ANY ECDIS ALARM
1
2
3
4
5
6
7
8
1
2
3
4
1
2
TB2/TB3 ALARM IN *
TB27 OPERATOR FITNESS IN *
1
2
TB23 LOCAL ACK IN *
1
GND
1
GND
2
GND
3
GND
4
GND
5
GND
6
GND
1
2
TB14 REMOTE ACK OUT *
STI9
GND
STI10
GND
NC
NC
NC
NC
J32
1
GND
1+
1-
BUZZER STOP
BR-1020
FEA-2107
*: This connection is an example.
Other terminals which have the
same line can also be used.