Future EXPLORER MAGELLAN User manual

730 REV09 REV DATE: 09-02-2014
USER MANUAL

CONTENTS
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1General.........................................................................................................................................................................................4
Important Safety Precautions .........................................................................................................................................................5
Features............................................................................................................................................................................................8
Maintenance and Troubleshooting ................................................................................................................................................9
Troubleshooting.............................................................................................................................................................................15
2Electrical and Magnetic Interference ......................................................................................................................................18
Electro Magnetic Interference from Radio Wave Sources .........................................................................................................18
Power Wheel Chair Electromagnetic Interference .....................................................................................................................20
4Movement and Controls...........................................................................................................................................................22
5Handling.....................................................................................................................................................................................27
6Batteries.....................................................................................................................................................................................34
Battery............................................................................................................................................................................................34
Battery Charging ............................................................................................................................................................................36
Battery Installation and Removal .................................................................................................................................................38
7Chair Adjustments.....................................................................................................................................................................44
Concepts’ Arm Pad Position (Fore/Aft & Lateral)........................................................................................................................44
2 Point Traditional Arm Adjustments...........................................................................................................................................45
Back Adjustments ..........................................................................................................................................................................46

CONTENTS
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Seat Adjustments...........................................................................................................................................................................51
Free Wheel .....................................................................................................................................................................................56
Front Riggings ................................................................................................................................................................................59
Anchor Brackets.............................................................................................................................................................................63
8Cleaning Instructions ................................................................................................................................................................64
9Limited warranty .......................................................................................................................................................................65
Limitations and Exclusions. ...........................................................................................................................................................66

1GENERAL
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1 General
NOTICE: Information contained within this document is subject to
change without notice.
WARNING: DO NOT install this equipment without first reading and
understanding this instruction booklet. If you are unable to
understand these instructions, contact a healthcare professional,
dealer or technical personnel before attempting to install this
equipment - otherwise, injury or damage may occur.
NOTE: Check all parts for shipping damages before using. In case of
damage, DO NOT use the equipment.
Contact the Equipment Supplier for further instructions.

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Important Safety Precautions
Your safety is very important. A power wheelchair can be dangerous if used improperly or under the wrong
conditions. Please always follow the safety precautions listed below.
Safety requires constant attention and it is very important to learn and always use safe methods of performing
basic daily activities. Always consult health care professionals to determine those methods most suitable for your
individual abilities.

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Warning! The maximum user weight for this wheelchair is 136 kg (300 lbs). Do not exceed this
maximum value.
Warning! Do not operate this wheelchair on public roads or highways, hilly or rough terrain, or
wet or icy surfaces.
Warning! Do not attempt to go up, go down, or traverse ramps of more than 9 degrees (15%
grade, or one foot rise in six).
Warning! THIS WHEELCHAIR HAS NOT BEEN APPROVED AS A SEAT IN A MOTORVEHICLE.
Always transfer to an approved vehicle seat, and use the provided motor vehicle
restraints when in a motor vehicle.
Comment [SS1]:

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Warning! Always turn the wheelchair power OFF before transferring. This ensures that the
incidental contact with the joystick during transfers does not move thewheelchair.
Warning! Do not stand or step on the footboard or footrests when transferring to or from the
wheelchair as this could cause the wheelchair to shift or tip.
Warning! If you are reaching for an object, do not shift your weight or seat position in the
direction you are reaching as this could cause the wheelchair to shift or tip.
Warning! Do not tow or “piggyback” passengers or heavy packages. This will compromise the
safety and performance of Explorer Magellan.
Warning! Controller programs or settings should only be made by healthcare professionals or
by persons fully conversant with this process, the driver’s capabilities, and the
environment in which Explorer Magellan is to be used.
Warning! Do not connect accessories to the batteries. This willdecrease driving range and
shorten battery life. Do not connect ANYTHING to a single battery. This will cause
premature battery failure.
Warning! Only use Future Mobility Healthcare authorized parts and accessories.

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Features
FEATURES
SPECIFICATIONS
Full suspension basewith front and rear
shocks
Designed for two –12 volt 22NF batteries
PGDT VR2 controller with joystick and 4A
charger on board
Standard seating system consisting of: solid
seatpan, Orion back and Prism Ideal cushion
2 pole right angle motors
Seat width can increase from 16” to 20” or 20”
to 24” as well as seat depth can increase from
17” to 20” without the need of changing frame
members.
Arm heights: 9-3/4” – 12-3/4” (adjustable)
Angle adjustable back (87° to 110°)
70/80 degree pinstyle front riggings or one
piece footboard
Fixed headrest with foam pad Composite
footplates
Heel loops front and rear transit hooks
(optional)
Range per charge: 13.4 miles (21.6km)
Shroud colors: black, blue, green, red
Seat Width: 16” – 24”
Seat Depth: 17” – 20”
Seat Width (including joystick): 22-1/4” – 301/4”
Base Width: 24-1/4”
Length with Footboard in Use: 37”
Length with Swingaway Footrests in Use: 40”
to 45” (3)
Height: 40” to 45”(3)
Seat to Floor: 17” to 19”
Weight (with batteries): 208lbs
Weight (without batteries): 132 lbs
Drive Wheels: 12-1/2” x 2-1/4” pneumatic or
airless
Casters: 6” x 2” semi-pneumatic
Arm Style: Full length adjustable height flip
back (vinyl or multi position foam)
Front Riggings: One piece flip-up footboard, pin
style, swingaway or elevating legrests
Weight Capacity: 300lbs (136kgs)
Maximum Speed: 4.3mph (7km/h)
Ground Clearance: 3” (7.6cm)
Turning Radius: 20.3” (52cm)

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Frame Colours: Black
Maintenance and Troubleshooting
Maintenance.
Explorer Magellan has been designed as a simple, robust product and if you are able totake good care of it, it will
reward you with many years of dependable performance. There is not a separate service manual for Explorer
Magellan. If you feel any part of your power chair is not performing as it should, please contact your Future
Mobility Healthcare dealer as soon as possible. They will quickly be able to diagnose the problem and perform
any service or repairs necessary.
Do-it-yourself maintenance.
If you have a mechanical aptitude and a few simple tools you will probably be able to do many of the scheduled
maintenance tasks yourself. Please refer to the schedule below and if any of the tasks are unclear please contact
your Future MobilityHealthcare dealer for assistance.
Task
Daily
Weekly
Monthly
3 months
6 months
Charge batteries
*
Check joystick
*
Check tire pressure & wear
*
Clean base frame
*

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Check arms
*
Clean & check upholstery
*
Check cables and connectors.
*
Clean batteries and terminals
*
Check caster socket rotation
*
Inspect motor brushes
*
Charge batteries.
Charge the batteries daily. This will greatly increase their life and also prevent a number of potential problems that
could result in the poor performance of your power chair. The charger is designed to prevent battery over-
charging. No tools required.
Check joystick.
Check the operation of the integrated joystick/control module every week. With the power turned OFF check that
the joystick is not bent or damaged, and that it returns tothe neutral (central) position when it is released. Check
the rubber protective boot around the joystick for damage or tears. A visual check is sufficient. Please handle the
boot as little as possible. There are no serviceable parts in the integrated joystick/control module. If you are
experiencing any problems with this component, it is very important to contact your dealer. No tools required.

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Check tire pressures and wear.
Please examine both the drive wheel tires and caster wheel tires on your Explorer Magellan every month. Both
airless and pneumatic tires should be checked for wear and to confirm mechanical integrity. Pneumatic tires
should be checked for proper pressure (30 psi is recommended). A standard automobile or bicycle air-pressure
gauge may be used. Never exceed the pressure specified on the sidewall of the tire. When inflating tires, use a

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hand or foot-powered pump, or a regulated air supply, and do not exceed the recommended pressure of 30 psi.
Tools required: air-pressure gauge, regulated air supply.
Clean base frame.
A soft cloth may be used to clean the base, wheels and plastic components. Keeping the base clean will prevent
the buildup of dust and moisture, which could result in poor performance or premature wear of components. The
soft cloth may be dry, or dampened with a mild soap and water solution. Do not use abrasives on your Explorer
Magellan. Tools required: soft cloth, mild soap, water.
Check arms.
Please inspect the arms for damage and for proper operation every four weeks. Ensurethat the arm will lock in
each of the arm heights and that it flips back and returns to the vertical position as intended. Ensure that the arm
pad and controller mounting are secure. No tools required.
Warning! Do not over-inflate pneumatic tires.Over-inflation of tires can result in a burst tube, with a
risk of personal injury or damage to the wheelchair.

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Check & clean upholstery.
Check upholstery at least once every month. Inspect for tears and worn areas. At the same time as this
inspection, it is recommended that the upholstery be cleaned with a mild soap and water solution. Tools required:
soft cloth, mild soap, water.
The cover is designed to protect the foam against a user's incontinence and to provide fire retardency, so the
PRISM Back's must not be used without their covers. If thecover is torn, it must be replaced.
Foam
If the PRISM Back foam becomes contaminated due to incontinence, the foam pad CAN be replaced
independently. Foam can be purchased separately by ordering through Future Mobility Healthcare Customer
Service.
Cables and connectors.
Please inspect all connectors once every three months to ensure that they are securely fastened. It is
recommended that you DO NOT disconnect the cables, just ensure that the connections are secure. No tools
required.
Clean batteries and terminals.
Clean both the batteries and their terminals every three months. This will ensure the integrity of the power
supplied to the controller. Many of the failures reported on wheelchairs can be directly related to batteries and
their connectors.

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A wire brush or emery paper may be used to remove corrosive build-up around terminals. Caution must be used
when working with batteries. If you do not feel comfortable with these activities, contact your Future Mobility
healthcare dealer for assistance. Tools required: wire brush, emery paper, ½” wrench, protective gloves, eye
protection, and face shield.
Warning! It is important that you do not allow any tools or conductive material to directly connect the
two terminals of a battery. Do not wear watches or jewelry when working on batteries. If you
are not confident in your ability to work with batteries, ask your dealer for assistance.
Warning! Each battery weighs more than 14 kg. Be sure to use good body position and lifting
techniques when loading and unloading batteries.
Warning! Some battery components (posts, terminals, etc.) contain lead compounds. Always wash
hands after handling, or wear protective gloves. Eye protection and face shield are also
recommended when working with batteries.

1GENERAL
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Troubleshooting
Symptom(s)
Scenarios and Solutions
Explorer Magellan will
not turn on
1. Circuit breaker (white button) on rear battery assembly has tripped. Press
the button in to reset it, and turn the chair on again. If the circuit breaker
continues to trip, contact your dealer for assistance.
2. Not all connectors are attached properly. Check that all connectors are
properly engaged and turn the chair on again.
3. Batteries have been discharged. Charge batteries completely. Remove
charger plug from wall outlet when charging cycle is complete, stow cable,
and turn the chair on again.
Explorer Magellan will
not drive.
1. Controller shows that unit is powered, but Explorer Magellan will not drive.
When joystick is moved, motors click as parking brake disengages, but
wheels do not turn. Check the position of the freewheeling levers. In order
to control Explorer Magellan with the joystick, the free wheel levers on the
top of the fenders must point towards the rear of the wheelchair.
2. Explorer Magellan is plugged into wall outlet for charging. A safety ‘inhibit’
line is included on Explorer Magellan to stop it from driving when it is
plugged into a wall socket.
3. Controller lights are flashing. Consult controller manual for fault code
information.

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Explorer Magellan turns
in a complete circle but
will not drive straight.
1. One of the freewheeling levers is in the position that disengages its motor.
Turn the wheelchair off. Inspect the freewheel levers on the top of the
fenders. Turn them until they both point towards the rear of the wheelchair.
Turn Explorer Magellan on and try again.
Explorer Magellan is
charging but I cannot
drive it with the joystick.
1. The battery charger is not properly connected at the front of Explorer
Magellan. Remove the fabric cover from its hook and loop mounts at the
front of Explorer Magellan.
2. If the Explorer Magellan can still drive, ensure that the connection between
the battery charger and the extension cable is secure. Try the joystick
again.
3. If the Explorer Magellan cannot still drive, please contact your dealer.
4. If the Explorer Magellan can no longer drive and the battery charger lights
indicate proper charging, the connection has been secured. It is possible
to use a tie wrap to hold the charger cable in place so that the connector
cannot loosen itself.
When reinstalling
batteries in their
compartment, the
retention plate will not
close properly.
1. Ensure that the batteries have been reinstalled in Explorer Magellan in the
correct order. The front battery should be oriented so its black connector
is near the front of Explorer Magellan, and the rear battery should be
oriented so its white circuit breaker button is facing the rear of the chair.
2. Ensure that the black connector from thefront battery is routed out of the
battery compartment, and into its socket in the controller connector at the
front of Explorer Magellan. If this connector is stuck inside the battery
compartment, it can be responsible for shifting the batteries rearward, and
preventing the battery retention plate from closing properly.
3. Ensure that the cables on the red connectors from the battery lids are not

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caught on the battery retention bushings. Clear any snags, confirm the
connections, push the batteries fullyforward, and try again.

2MOVEMENT AND CONTROLS
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2 Electrical and Magnetic Interference
ElectroMagnetic Interference from Radio Wave Sources
Power wheelchairs may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic
(EM) energy emitted from sources such as radio stations, TV stations, amateur radio (HAM) transmitters, two-way
radios, and cellular telephones. The interference (from radio wave sources) can cause a powered wheelchair to
release its brakes, move by itself, or move in unintended directions. It can alsopermanentlydamage a powered
wheelchair’s control system. The intensity of the interfering EM energy can be measured in volts per meter (V/m).
Each powered wheelchair can resist EMI up to certain intensity. This is called its ‘immunity level’. The higher the
immunity level, the greater the protection. At this time, current technologyis capable of achieving at least a 20
V/m immunity level, which would provide useful protection from the more common sources of radiated EMI. This
powered wheelchair model as shipped, with a VR2 PG Drives Technology controller, has an immunity level of 20
V/m.
There are a number of sources of relatively intense electromagnetic fields in the everyday environment. Some of
these sources are obvious and easy to avoid. Others are not apparent and exposure is unavoidable. However, we
believe that by taking into account the warnings that follow, your risk to EMI exposure will be minimized.
The sources of radiated EMI can be broadly classified into three types:

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Hand held portable transceivers (transmitters-receivers) with the antenna mounted directly on the transmitting
unit. Examples include: citizens’ band (CB) radios, “walkie-talkies”, security, fire, and police transceivers, cellular
telephones, and other personal communication devices.
NOTE: Some cellular telephones and similar devices transmit signals while they are on, even when not being
used.
Medium-range mobile transceivers are those that are used in police cars, fire trucks, ambulances, and taxis.
These usually have the antenna mounted on the outside of the vehicle.
Long-range transmitters and transceivers are those that are used in commercial broadcast transmitters (radio
and TV broadcast antenna towers) and amateur (HAM) radios.
NOTE: Other types of hand-held devices, such as cordless phones, laptop computers, AM/FM radios, TV sets,
CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so far as we
know are not likely to cause EMI problems to your wheelchair.

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Power Wheel Chair Electromagnetic Interference
Since EM energy rapidly becomes more intense as one moves closer to the transmitting antenna (source), the
EM fields from hand-held radio wave sources (transceivers) are of special concern. It is possible to unintentionally
bring high levels of EM energy very close to a powered wheelchair’s control system while using these devices.
This can affect powered wheelchair movement and braking. Therefore, the warnings that follow are
recommended to prevent possible interference with the control system of the powered wheelchair.
EMI Warnings
Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur radio (HAM)
transmitters, two-way radios, and cellular telephones can affect powered wheelchairs. Following the warnings
listed below should reduce the chance of unintended brake release or powered wheelchair movement that could
result in serious injury.
Important Information.
1. Twenty (20) volts per meter (V/m) is a generally achievable and useful immunity level against EMI (the
higher the level the greater theprotection).
2. The immunity level of this product is 20 V/m.