Fytech FY-2200W User manual

Instruction Manual
FY-2200W
Our equipment is approved by the following car manufacturers

Contents
1
2
3
4
5
6
1. Precautions
2. Specifications
3. Installation
4. Controls
5. Operation
6. Troubleshooting
1) Troubleshooting
2) Lamp Tube Replacement 7
7. Exploded View
8. Circuit Diagram
8
9

1. Precaution
Page 1
1. Read this manual carefully before installing or servicing this equipment.
2. This equipment is designed for paint drying applications. Adjust to the correct
temperature and check minimum safe distance from heat source when using.
Improper use can cause paint surface damage.
3. Installation and servicing must be performed by a qualified technician or service
agency.
4. The system has been designed for easy installation, low operating cost and minimum
maintenance. The warranty does not cover lamp tube defects resulting from misuse or
improper operation.
5. Disconnect power source when the equipment is not in use for a long period.
6. The lamp tube should not be perpendicular to the ground when the equipment is in
operation. Otherwise, it will shorten the service life of the lamp tube.

2. Specifications
Model
Input Power Source
Input Power (W)
Curing Area (mm)
Temperature (°C)
Time Setting
Light Intensity (%)
FY-2200W
Single Phase 220V 50/60Hz
2 × 1000
800 × 1000
0 - 99mins Adjustable
10 - 100
35 - 80
Page 2

3. Installation
1. Cassette
2. Pull rod
3. Lifter
4. Power switch
5. Column
6. Overcurrent protection switch
7. Base
3
1
2
4
5
6
7
Page 3
The shortwave infrared curing lamp is divided into 3 parts (a base, a column and a cassette).
1) Installation of the base.
a. Open the packing of the base.
b. Install the four wheels on the base respectively and tighten up the screws. Usually, the
wheels with brakes should be mounted on the rear of the base.
2) Installation of the column.
a. Open the packing of the column.
b. Put the column vertically on the top of the base, directly engage the screw holes and
tighten up using the screws.
c. Connect the support arm with the column for supporting the cassette.
d. Connect the lifter with the column to control the up and down movement of the cassette.
3) Installation of the cassette.
a. Open the packing of the cassette with care.
b. Connect cassette with support arm and tighten up with the screws.
c. Connect control wires and adjust the angle of cassette.

AC 2 0 0 -2 3 0 V 5 0 /6 0 H z
OPERATI NG VOLTAGE
00
10
20
30
40
50
60
ON
TIME CONTROL SYSTEM
POWER CONTROL SYSTEM
1
2
3
4
00
10
20
30
40
50
60
70
90
100
80
1. Operating Voltage
2. Lamp Selector
3. Power Adjustment
4. Time Adjustment
Page 4
4. Controls
C i r c u i t b r e a k e r m u s t b e i n s t a l l e d

3 0 - 6 0 c m
ON
OFF
00
10
20
30
40
50
60
ON
ON
OFF
ON
OFF
ON
OFF
2
1. Connection of electrical supply. Make sure that the supply cable is at least 4mm at 220V.
Note: Make sure that the facility supply voltage and frequency are the same as shown on
the equipment name plate.
2. Connect to power supply of AC 220V. Switch on the equipment. The LED display will show
the normal voltage as 220V.
3. Set time and power according to the requirements of the paint to achieve the best curing
result. (Usually, the values are set at 15mins in time and 70% in power.)
4. Adjust the distance from heat source to paint surface. (Usually, keeping a distance of 45cm
from the paint surface is best.)
5. Protect the lamp against shocks and vibrations especially when it is cold.
6. During the curing process, the paint surface must be clean, without water and impurities.
7. Preferably do not touch quartz with bare hands. If grease or chemical compounds are
deposited on the quartz, simply clean with a cloth moistened with alcohol.
5. Operation
Install machine
Data is displayed
on screen
Set up temperature
Switch off
Connect input power Switch on
Set up time Keep heat source parallel
to the paint surface a
distance of 30-60cm
Lamp selector
Page 5

Lamp tube does not work
1) Lamp tube damaged
2) Lamp tube not plugged in
3) Control silicon damaged
Lamp tube does not turn off 1) Control silicon damaged
Digital display is blank or is
incomplete
1) Unplugged flat wire in circuit
board
2) Digital display is damaged
Time and temperature cannot
be adjusted
PROBLEM CAUSE SOLUTION
1) Check lamp tube
2) Check connections
3) Check control silicon
1) Check control silicon
1) Check
2) Check digital display
flat wire
1) Potentiometer damaged
2) Timer is damaged
1) Check whether the
potentiometer is in proper
working condition
2) Check whether the timer is in
proper working condition
1. Troubleshooting
Page 6
6. Troubleshooting

2. Lamp Tube Replacement
(1)
(2)
(3)
(4)
(5)
(6)
Page 7
1. Prepare cassette for replacement
2. Remove the grille of cassette
3. Remove the plates from both
ends of the cassette
4. Remove the fixed plates from
both ends of the cassette
5. Loosen fixed screws and cut
off connections, the lamp can
be replaced
6. Reverse the steps above to install
the new lamp
6. Troubleshooting

20
17
18
19
Page 8
7. Exploded View
Name
Upright post
Top cover
Plastic band
Connector
Top cover of connector
Bracket
Clamping bar
Cassette
Name
Base
Back wheel
Cover plate (lower)
Flange
Control silicon
Handle
Power switch
Front wheel
Name
Connecting axle
Bottom cover of connector
Handle
Lower connecting rod
Upper connecting rod
Lifter
Lifter handle
Plastic nut
No. No. No.

Page 9
8. Circuit Diagram
A1
A2
Lamp A
Lamp B
1100W
1100W
B2
B1
Power Switch
2W/200K
PSI
Main Board
G2 K2 G1 K1
65432 1
G2
G1
K3
K1
220W Display
Resistor
20W/10K
32A Breaker
Circuit Diagram