GÖLZ Bridge Saw Installation instructions

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Translation of the Original Operating
Manual
Bridge Saw –GS 350A-120
Read operating manual before starting any work!
Keep the operating manual for future use!

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Revision
Date
Chapter
Reason of change
Person responsible
03-19
Recreation
Design
02-21
12.4.2
Wheel set changed
Design
Revision status: 2021-02
Serial number:
© Gölz GmbH
Dommersbach 51
D- 53940 Hellenthal
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.goelz.de

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1 Content
1Content .........................................................................................................................................................4
2General information ....................................................................................................................................7
2.1 Operating manual .............................................................................................................................7
2.2 Symbols, abbreviations, terms..........................................................................................................7
2.3 Explanation of symbols.....................................................................................................................7
2.4 Limitation of liability...........................................................................................................................8
2.5 Customer Service .............................................................................................................................9
2.6 Copyright...........................................................................................................................................9
3Safety..........................................................................................................................................................10
3.1 Appropriate use ..............................................................................................................................10
3.2 Reasonably foreseeable misuse ....................................................................................................10
3.3 Responsibility of the operator.........................................................................................................11
3.4 Responsibility of the staff................................................................................................................12
3.5 Personnel requirements..................................................................................................................12
3.6 Personal protective equipment.......................................................................................................13
3.7 Dangers ..........................................................................................................................................13
3.7.1. Risks from mechanical hazards.........................................................................................13
3.7.2 Risks from electrical hazards.............................................................................................14
3.7.3 Risks from thermal hazards...............................................................................................14
3.7.4 Risks due to specific physical agents ................................................................................15
3.7.5 Risks from hazardous substances.....................................................................................15
3.7.6 Risks from working environment conditions ......................................................................15
3.7.7 Risks due radiation hazards ..............................................................................................15
3.8 Safety devices ................................................................................................................................15
3.9 Spare parts .....................................................................................................................................16
3.10 Conduct in case of danger and accidents ......................................................................................16
3.11 Signage...........................................................................................................................................17
4Technical data............................................................................................................................................19
4.1 Dimension machine........................................................................................................................19
4.2 Dimensions of cut material .............................................................................................................19
4.3 Connection and motor values.........................................................................................................19
4.4 Other data.......................................................................................................................................19
4.5 Water pump....................................................................................................................................19
4.6 Laser...............................................................................................................................................19
4.7 Noise emissions..............................................................................................................................19
4.8 Operating conditions.......................................................................................................................20
4.9 Cutting blades.................................................................................................................................20
4.10 Type plate.......................................................................................................................................21
4.11 Requirements for the installation site .............................................................................................21
4.12 Storage requirements.....................................................................................................................21
5Design and function..................................................................................................................................22
5.1 Scope of delivery and responsibilities ............................................................................................22
5.2 GS 350A-120..................................................................................................................................23
5.2.1 Functional description........................................................................................................24
6Transport & Packaging ............................................................................................................................25
6.1 Safety instructions for transport......................................................................................................25
6.2 Transport Inspection.......................................................................................................................25
6.3 Transport symbols ..........................................................................................................................25
6.4 Transportation and storage.............................................................................................................26
7Installation and initial commissioning ....................................................................................................28
7.1 Safety Instructions for Installation...................................................................................................28
7.2 Setting up........................................................................................................................................28

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7.3 Connect...........................................................................................................................................29
7.4 Initial commissioning and acceptance, general..............................................................................29
7.4.1 Measures before initial commissioning..............................................................................30
7.4.1.1 Mounting the cut-off wheel.......................................................................................30
7.4.1.2 Filling the water sump..............................................................................................30
8Operating....................................................................................................................................................32
8.1 Safety instructions for operation.....................................................................................................32
8.2 Intended working position of the operator ......................................................................................32
8.3 Preparations for launch...................................................................................................................33
8.4 Switch on ........................................................................................................................................33
8.5 Cutting process...............................................................................................................................34
8.5.2 45°- bevel cuts...................................................................................................................35
8.5.3 Water supply......................................................................................................................36
8.6 Ending the cutting process .............................................................................................................36
9Maintenance & Cleaning...........................................................................................................................37
9.1 Safety instructions for maintenance ...............................................................................................37
9.2 Maintenance plan ...........................................................................................................................37
9.3 Description of the maintenance work carried out by the operator..................................................39
9.3.1 Changing the blade............................................................................................................39
9.3.2 Check the water connection ..............................................................................................39
9.3.3 Water pump and water sump.............................................................................................39
9.4 Measures after maintenance..........................................................................................................39
9.5 Note on components subject to wear and tear...............................................................................40
10 Faults ..........................................................................................................................................................41
10.1 Safety Instructions for Troubleshooting..........................................................................................41
10.2 Behaviour in case of disturbances..................................................................................................41
10.3 Fault table.......................................................................................................................................42
10.4 Measures to be taken after the fault has been rectified .................................................................44
11 Disassembly and disposal........................................................................................................................45
11.1 Safety instructions for disassembly and disposal...........................................................................45
11.2 Disassembly....................................................................................................................................45
11.3 Disposal..........................................................................................................................................45
12 Spare parts list...........................................................................................................................................47
12.1 Use of the spare parts list...............................................................................................................47
12.2 Sales offices....................................................................................................................................47
12.3 Exploded views and spare parts lists .............................................................................................49
12.3.1 Machine .............................................................................................................................49
12.3.2 Support leg cpl...................................................................................................................50
12.3.3 Frame cpl...........................................................................................................................51
12.3.4 Water sump cpl..................................................................................................................55
12.3.5 Guide bridge cpl.................................................................................................................57
12.3.6 Cut material table steel-version cpl....................................................................................61
12.3.7 Cut material table aluminium-version cpl...........................................................................62
12.3.8 Cutting head mounting cpl.................................................................................................63
12.3.9 Cutting head cpl.................................................................................................................65
12.3.10 Protection cover cpl. ..........................................................................................................67
12.3.11 Transport wheel cpl............................................................................................................71
12.3.12 Tool holder with tool...........................................................................................................72
12.3.13 Long handle .......................................................................................................................73
12.3.14 Stop bracket cpl.................................................................................................................74
12.3.15 Transport handle cpl..........................................................................................................75
12.3.16 Laser..................................................................................................................................76
12.3.17 Guide spindle.....................................................................................................................77
12.3.18 Eccentric spindle................................................................................................................78
12.3.19 Cutting head handle...........................................................................................................79

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12.4 Optional accessories ......................................................................................................................80
12.4.1 Roll jib ................................................................................................................................80
12.4.2 Transport wheelset Support leg.........................................................................................81
12.4.3 Lateral jib ...........................................................................................................................82
12.4.4 T-Lock tile clamping device ...............................................................................................83
12.4.5 Tile stop .............................................................................................................................84
13 Wiring diagram...........................................................................................................................................85
EU conformity declaration.............................................................................................................................86

2 General information
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2 General information
2.1 Operating manual
These operating instructions provide all the information required for safe and efficient handling of
the machine and form the basis for all actions performed on it. It is an integral part of the machine
and must be kept in its immediate vicinity and accessible at all times to the personnel working on
it.
A prerequisite for safe working on the machine is that all specified safety instructions and
instructions for action are observed. The personnel must therefore have carefully read and
understood this operating manual before starting any work.
In addition, the local accident prevention regulations and general safety regulations applicable at
the place of use of the machine must be observed
2.2 Symbols, abbreviations, terms
This document uses signs, abbreviations and technical terms with the following meaning:
See under
- Enumeration
1 Position number
1. Action step
Text in italics Comments on facts
Refers to a document contained in the documentation supplied. The place where
the document was found is indicated in italics after the symbol.
2.3 Explanation of symbols
Warnings and safety instructions
Warnings and safety instructions in the manual are marked by pictograms and highlighted in a grey
highlighted block.
Warning and safety instructions that draw attention to fundamental dangers are additionally
introduced with signal words that express the extent of damage. These are structured as follows:
Observe all warnings and safety instructions!
Always act with caution when working to avoid accidents, personal injury and damage to
property!
The pictograms in connection with the signal words mean
SIGNAL WORD!
Origin of the danger!
Consequences if the danger is not observed.
- Code of conduct to avoid the danger
DANGER!
... indicates an imminent danger that will result in death or serious injury if not avoided.
WARNING!
… indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

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Tips and recommendations
Special safety instructions
To point out special dangers, the following pictograms are used in conjunction with safety
instructions:
2.4 Limitation of liability
All information and notes in these instructions have been compiled taking into account applicable
standards and regulations, the state of the art and our many years of knowledge and experience.
The manufacturer assumes no liability for damages due to:
Non-compliance with the instructions
Unintended use
Use of untrained and uninformed personnel
Arbitrary conversions
Technical changes
Use of non-approved spare parts
NOTE!
… highlights tips, recommendations and information for efficient and trouble-free operation.
... indicates hazards due to electric current.
Non-observance of the safety instructions may result in serious or fatal injuries.
... indicates danger of crushing.
If the safety instructions are not observed, there is a risk of serious injury on moving parts.
...indicates hazards from hot surfaces.
If the safety instructions are not observed, there is a risk of burns and serious skin injuries due to
heat.
... indicates hazards due to rotating cut-off wheels.
If the safety instructions are not observed, there is a risk of cuts and serious skin injuries from
rotating cutting discs.
CAUTION!
… indicates a potentially hazardous situation which, if not avoided, may result in minor injuries.
ATTENTION!
… indicates a potentially hazardous situation which may result in damage to property if not
avoided.

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The obligations agreed in the supply contract, the General Terms and Conditions of Business as well as
the manufacturer's terms of delivery and the legal regulations valid at the time of conclusion of the
contract shall apply.
Warranty
The manufacturer guarantees the functionality of the applied process technology and the stated
performance parameters.
The warranty period begins with the defect-free handover.
Wearing parts
Wearing parts are all components that are in direct contact with the material to be treated or
processed during proper operation. These components are excluded from warranty and defect
claims, as far as they are operational wear and tear.
Service life guarantee
A service life guarantee is given for wear parts for a period of 6 months after acceptance without
defects.
Warranty conditions
12 months after delivery on mechanical and electrical components for single-shift operation,
excluding wear parts and tools.
The warranty claim expires if the system is not installed and started up by our specialists.
The warranty extends to the parts to be replaced. Consequential damages are excluded.
Also excluded are damages caused by natural wear and tear, defective or improper maintenance,
disregard of operating instructions, excessive strain and use of unsuitable equipment.
2.5 Customer Service
Our customer service is available for technical information.
Information about the regionally responsible contact person can be obtained by telephone and is
available at any time by fax, e-mail or via the Internet.
In addition, our employees are always interested in new information and experience that results from
the application and can be valuable for the improvement of our products.
2.6 Copyright
This document is protected by copyright. Unauthorized transfer of the manual to third parties,
duplication in any form or manner, even in part, as well as the use and/or communication of the
contents are not permitted without the written permission of the publisher.
Contraventions obligate to compensation for damages. Further claims are reserved.
Service-Hotline
02482 –12 200

3 Safety
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3 Safety
This section provides an overview of all safety aspects for the protection of the operator and user
from possible dangers and the safe and trouble-free operation of the system.
Non-observance of the listed instructions, warnings and safety instructions can result in considerable
dangers.
3.1 Appropriate use
The bridge saw GS350A-120 is intended exclusively for the following commercial use:
Claims of any kind for damage resulting from improper use are excluded.
The operator alone is liable for all damage caused by improper use.
3.2 Reasonably foreseeable misuse
Any use of the machine beyond its intended use is considered improper and is prohibited.
This applies in particular to:
the separation of non-approved building materials, e.g. wood, metal, plastic
the separation of any materials other than those listed
cutting without or with opened cut-off wheel protective cover
cutting without water
cutting of the material to be cut using the pendulum cutting method (vertical immersion from
above into the material to be cut)
The Bridgesaw GS350A-120
is designed for wet cutting of solid building materials, such as
clinker, bricks, concrete products, refractory, natural and artificial stone products, tiles
and ceramics.
WARNING!
Danger due to improper use!
Any use of the machine other than the intended use can lead to dangerous situations.
- Only use the machine for its intended purpose in accordance with the information in this
document, in particular in compliance with the application limits specified in the technical data.
- Do not use the machine for any other purpose or in any other way.
- Do not modify, convert or change the design or individual parts of the equipment with the aim of
changing the area of application or the usability of the machine.
Translated with www.DeepL.com/Translator (free version)
WARNING!
Risk of injury through misuse!
Misuse of the machine can lead to dangerous situations for persons and cause serious damage
to property.
- Do not misuse the machine.