Gage Bilt GB745 User manual

GB745
INSTALLATION TOOL
GAGE BILT
MADE IN U.S.A.
GAGE BILT Inc.
44766 Centre Court [phone]
Clinton Twp. MI 48038 [phone] Fax
e-mail: [email protected] / www.gagebilt.com
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

2Rev. 1/14
SPECIFICATIONS
Hand Held Weight - 7.20 lbs. (3.26 kg)
Air pressure req'd - 90-100 p.s.i. (6.2-6.9 bar)
Air consumption - .29 SCF/cycle (8.21 L/cycle)
Hydraulic fluid - Automatic Transmission Fluid,
Dexron III, or equivalent.
Setting stroke - .620" (15.75 mm)
Rated pull load - 6,300 lbs. (28.03 kN)
Noise level - 81.5 dB (A)
Vibration - Tested– No hazards found.
TABLE OF CONTENTS
Description Page
Warnings...............................................................................................................................................3
Principle of Operation..........................................................................................................................4
How to use the GB745..........................................................................................................................5
Description, Operation and Maintenance ...........................................................................................6
Filling and Bleeding ............................................................................................................................7
Troubleshooting and Overhaul ...........................................................................................................8
Disassembly and Parts Lists..........................................................................................................9-10
DEXRON® III Oil Safety Data .............................................................................................................11
Nose Assembly Selection Chart........................................................................................................12
EU Conformity and Warranty.............................................................................................................13
1.50 Ø
(38.1mm)
2.25
(57.2mm)
4.78
(121.6mm)
6.17
(156.7mm)
4.88 Ø
(123.9mm)
1.50
(38.1mm)
2.31 Ø
(58.7mm)
2.06 Ø
(52.3mm)
1.84
(46.7mm)
13.12
(333.2mm)
5.74
(145.8mm)
8.48
(215.4mm)
2.83
(71.9mm)

3Rev. 1/14
WARNING
Do not pull fastener unless it is placed in an
assembly, pin will eject forcibly when pintail breaks
off. Severe personal injury may result.
WARNING
Do not operate without Stat-O-Seal (S572) and cap
screw (402482). Pressurized hydraulic fluid may
cause severe personal injury.
WARNING
When operating, repairing or overhauling tool, wear
approved eye protection. Do not look in front of
nose assembly or rear of tool when installing
fastener.
WARNING
Always disconnect tool from power before
performing any maintenance to any tool or nose
assembly. Ensure that all connections are proper
and there are no visible leaks from tool or hoses
before connecting to power.
WARNING
Do not operate if deflector, bottle, catcher bag or
vacuum tube is removed or damaged, broken
pintails may eject forcibly from rear of tool. Severe
personal injury may result.
CAUTION
Ensure that nose assembly and tip are properly
matched for the fastener being installed.
CAUTION
Keep Nose Assemblies clean and free of chips and
debris.
WARNING
Be sure there is adequate clearance for tool and
operator's hands before proceeding. Keep fingers
clear of any moving parts. Keep fingers clear from
fasteners and installed materials. Severe personal
injury may result.
WARNING
It is required to use hearing protection. A test was
carried out in a simulated work environment where
the background level was 73.2 DBA. In this
condition the max level was 81.5 DBA. Therefore, it
is required where prolonged use, hearing
protection be used.
CAUTION
Do not use beyond the design intent.
WARNING
Tool must be maintained in a safe working
condition at all times and examined on a regular
daily basis for damage or wear. Any repair should
be done by qualified personnel trained on Gage Bilt
procedures.
SAFETY WARNINGS
WARNING
Where prolonged use is foreseen, it is
recommended a tool balancer be used. Check
suspension device to ensure that it is secure.
WARNING
Do no use tool in explosive atmosphere.
CAUTION
Tool is not to be used as a hammer.
WARNING
Risk of crushing exists if nose assembly is not
attached.
NOTE:
PLEASE READ THIS MANUAL BEFORE SERVICING OR USING THIS TOOL.
REVIEW ALL WARNINGS AND CAUTIONS TO PREVENT
SEVERE PERSONAL INJURY OR DAMAGE THE TOOL.
WARNING
It is recommended tool be operated 50 out of every
60 minutes, where prolonged use is expected.
WARNING
Shock:
It is recommended operator wear a suitable glove
during operation where prolonged use is expected. WARNING
Air pressure not to exceed 100 psi. (6.9 bar), except where
noted

4Rev. 1/14
Image may not reflect actual tool
PRINCIPLE OF OPERATION
When the air actuator ass’y is depressed, the pressurized air inside the tool is released allowing spring
pressure to move the valve spool, causing the air to be redirected. The air is directed to the top side of the air
piston, moving it in a downward direction. The air below the air piston is then directed through the valve
sleeve and exhausted out of the bottom of tool. Simultaneously, the piston rod connected to the air piston is
also moving down, forcing hydraulic oil up and into the front side of the cylinder head, causing the piston to
move to the rear of the cylinder head. The oil from the rear of the head cylinder is directed to the top of the
piston rod assembly inside the power cylinder. The internal components of the attached nose assembly are
also moving with the piston to start the fastener installation. When the fastener installation is completed, the
air actuator ass’y is released. Air pressure is then built up inside of the handle causing the valve spool to
return to its original position and reversing the sequence.
AIR
PRESSURE
AIR
PISTON
AIR
PRESSURE
OIL
PRESSURE
OIL
PRESSURE
FORWARD POSITION
OIL
PRESSURE
REAR POSITION
OIL
PRESSURE
AIR
PRESSURE
EXHAUST
AIR
PISTON VALVE
SPOOL
PISTON
ROD
CYLINDER
HEAD
HEAD
PISTON
AIR
PRESSURE
AIR
PRESSURE

5Rev. 1/14
HOW TO USE THE GB745
WARNING: OPERATOR MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS.
WARNING: IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING
OPERATION.
WARNING: DO NOT PULL RIVET IN THE AIR. PERSONAL INJURY FROM FASTENER EJECTING MAY OCCUR.
WARNING: AIR IS EXHAUSTED FROM THE BOTTOM OF THE TOOL. DIRECT BOTTOM OF THE TOOL
(EXHAUSTED AIR) AWAY FROM OPERATOR, OTHER PERSONS WORKING IN THE VICINITY,
FOREIGN MATTER AND LIQUID.
CAUTION: DO NOT USE BEYOND THE DESIGN INTENT.
The tool is shipped with a plastic plug in the air inlet connector. The connector has a 1/4-18 female pipe thread to accept
end-user air hose fitting. The tool comes with oil and is ready to use.
1. Remove plastic shipping plug from Swivel (A-249) and screw in your air fitting.
2. Attach Deflector (756120) to rear of Head Cylinder (745366).
WARNING: ROTATE DEFLECTOR AWAY FROM OPERATOR AND OTHER PERSONS WORKING IN THE VICINITY.
3. Connect air hose with 90 psi. (6.2 bar) to tool (3/8 minimum diameter air line is mandatory, 90 p.s.i./6.2 bar is
recommended) and cycle tool a few times by depressing and releasing air actuator ass’y. (Clean dry air is
mandatory).
WARNING: ENSURE AIR HOSE IS SECURELY CONNECTED TO AVOID POSSIBLE HOSE WHIPPING.
4. Disconnect air hose from tool.
5. Select proper Nose Assembly, screw collet and anvil onto the tool and attach securely. (See proper data sheet for
further instructions.)
6. Connect air supply.
7. Insert rivet into Nose Assembly and the application then depress air actuator ass’y. Upon releasing the air actuator
ass’y the stem will eject to the rear of the tool.
DEFLECTOR
CYLINDER
HEAD
ASSEMBLY
RIVET
WORK
RED
SHIPPING
PLUG
QUICK
DISCONNECT
FITTING
AIR
ACTUATOR
ASSY
Image may not reflect actual tool

6Rev. 1/14
TORQUE SPECIFICATIONS
Button Head Cap Screws (402479) = 40 inch lbs.
Packing Plug (744118) = 45 foot lbs.
Flexlock Nut (400559) = 40 inch lbs.
End Cap (745816) = 45 foot lbs.
DESCRIPTION Covered under Patent No. 5,485,727
WARNING: THE BALANCE OF THIS TOOL IS DESIGNED FOR HORIZONTAL USE AND IS NOT SUITED FOR ANY OTHER
APPLICATIONS. GAGE BILT WILL BE PLEASED TO ADVISE FOR YOUR SPECIFIC APPLICATION.
The GB745 is a pneumatic-hydraulic tool designed specifically for the efficient installation of a wide range of blind rivets, lockbolts
and MAGNA-GRIP® fasteners. It weighs just over 7 lbs. (3.26 kg) and can be operated in any position with one hand. It has
a .620" (15.75 mm) rivet setting stroke and a rated pull load of 6300 lbs (28.02 kN) with 90 psi (6.2 bar) air pressure at the air inlet.
The GB745 riveter operates on a wide range of air pressure, with 90 to 100 psi (6.2-6.9 bar) providing the maximum efficiency. At 90
psi. (6.2bar) air pressure, the GB745 does not exceed 81.5 db (A) and consumes 6.0 cfm at 20 cycles per minute.
The air inlet is provided with 1/4-18 female pipe threads for accepting the user's air hose fitting.
Nose Assemblies that were designed for the model 353 installation tool mount directly on the GB745 without the use of an adapter.
Nose Assemblies that were designed for the model 352 installation tool will attach to the GB745 with the use of the 353352 nose
assembly adapter.
NOSE ASSEMBLIES ARE NOT FURNISHED WITH THIS TOOL AND MUST BE ORDERED SEPARATELY (SEE PAGE 12).
MAINTENANCE
WARNING: EXCESSIVE CONTACT WITH HYDRAULIC FLUID AND LUBRICANTS SHOULD BE AVOIDED.
WARNING: MAINTENANCE PERSONNEL MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS.
The performance of any tool depends upon good maintenance practices. Following these minimal requirements for service and care
will extend the life of your tool.
*Only use an air supply set at 90-100 psi. (6.2-6.9 bar) equipped with a filter-regulator to prevent wear.
*The tool will eventually lose some hydraulic oil. Keep the hydraulic system full and free of air by using the air bleeder ass’y
(704153) on a regular basis.
*Proper care by operator is necessary in maintaining full productivity and reducing downtime. Read all applicable tool manuals and
nose assembly data sheets prior to operating tools.
*Keep nose assemblies, especially jaws, clean and free of chips and debris. Lube jaws and collet surfaces that jaws
ride on with light machine oil on a daily basis.
*Check tool, all hoses and all couplings daily for damage or air/hydraulic leaks. Tighten or replace (if necessary).
*For a complete overhaul, tool kit GB745TK is recommended.
WARNING
This tool incorporates a patented hydraulic relief valve.
When overhauling tool, o’ring (A-287), back-up ring
(401101), retaining ring (400936) and spring (50806)
must be replaced. Failure to do so could result in
SEVERE PERSONAL INJURY!
PISTON ROD ASSEMBLY - 745344
SPRING - 50806
RETAINING RING - 400936
O'RING - A-287
BACK - UP RING - 401101
CLEANING AND LUBRICATING PROCEDURE
Daily cleaning and lubrication of nose assembly will greatly reduce
downtime and increase life of components. Using sewing machine oil, or an
equivalent cleaner/lubricant, follow instructions below.
1. Disconnect tool vacuum line (if equipped).
2. Point nose assembly into oil as shown.
3. Cycle tool 8-10 times and wipe dry.
Image may not
reflect actual tool

7Rev. 1/14
FILLING AND BLEEDING INSTRUCTIONS
WARNING: DO NOT CYCLE TOOL WITHOUT AIR BLEEDER, OR THE SCREW AND STAT-O-SEAL, INSTALLED IN HEAD
CYLINDER SEVERE PERSONAL INJURY MAY RESULT.
CAUTION: BEFORE FILLING HANDLE, AIR PISTON SHOULD BE ALL THE WAY DOWN.
CAUTION: WHEN FORCING PISTON ROD ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED,
HYDRAULIC FLUID WILL EJECT FORCIBLY FROM HANDLE.
To replace a small amount of oil in the tool cycle tool to rear position disconnect air and follow steps 6-15 below.
Should it become necessary to completely refill the tool (as would be required after tool has been dismantled and
reassembled), take the following steps.
1. Ensure air piston ass’y (744121) is at the full bottom of stroke by pushing power piston rod ass’y (745334) down.
2. Fill power cylinder (745331) and oil passage (hole for o’ring S832 ) to the top, being careful not to get oil into the air
passage.
3. Place gasket (745124) and o'ring (S832) on top of the handle (744129).
4. Push piston (745310) to rear of head cylinder (745366) until it stops. (DIM “B”)
5. Press head cylinder (745366) down on top of handle (744129), being careful not to tear o'ring (403805) on top of
power cylinder (745331), install button head cap screws (402479) and tighten evenly, to 40 inch lbs.
6. When holding tool remove the right (hole stamped #1) button head cap screw (402482) and stat-o-seal (S572) from
side of head cylinder (745366). Attach air bleeder ass’y (704153) making sure left (hole stamped #2) button head
cap screw (402482) and stat-o-seal (S572) are in place.
7. Connect tool to air supply. The piston (745310) will then move to forward position. (DIM “A”). Cycle tool
10 times.
9. Disconnect air supply then remove air bleeder ass’y (704153) and replace button head cap screw (402482) and
stat-o-seal (S572).
10. Carefully remove button head cap screw (402482) and stat-o-seal (S572) from left hole (stamped #2). (NOTE: Left
hole (stamped #2) could be under pressure.)
11. Attach air bleeder ass’y (704153) to left hole (stamped #2).
12. Connect tool to air supply. Cycle tool 10 times until no air rises in the bottle.
13. Cycle tool to rear position. While holding in air actuator ass’y, disconnect air supply then remove air bleeder ass’y
(704153) and replace button head cap screw (402482) and stat-o-seal (S572).
14. Connect tool to air supply and cycle tool 5 times.
15. Check stroke of .620 (15.75 mm) (see below). We recommend using dial calipers. With the air actuator ass’y
released check dimension (A). Holding air actuator ass’y in, check dimension (B). Subtract dimension (A) from
dimension (B). If stroke is not consistent within 1/64" (.0156) repeat steps 6-15.
CAUTION: Use CAUTION when removing button head cap screw (402482), hydraulic fluid may be under pressure.
WARNING: Failure to follow these instructions carefully may result in severe personal injury.
"A"
.147 (3.7mm)
"B"
.767 (19.5mm)
1
RIGHT SIDE
BLEEDER HOLE
STAMPED #1
2
LEFT SIDE
BLEEDER HOLE
STAMPED #2

8Rev. 1/14
TROUBLESHOOTING
Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.
1. MORE THAN ONE PULL IS REQUIRED TO BREAK RIVET.
a) Tool needs to be bled. (See filling and bleeding instructions.)
b) Spring has fatigued, replace.
c) Jaws are stripped or packed with chips. Clean or replace.
d) Incorrect nose tip.
2. SLOW OR PARTIAL OPERATION WHEN THE AIR ACTUATOR ASS’Y IS DEPRESSED
a) O’Ring (403815) and Back-Up Rings (401119) could be worn or damaged. Replace.
b) Back-Up Rings (S908) and O’Ring (A-201) could be worn or damaged. Replace.
c) Muffler (744143) or filter inside Valve Spool Ass’y (743142) may be plugged with dirt. Clean thoroughly and back-blow
with compressed air.
d) Hole in metering screw in valve spool ass’y (743142) may be blocked or damaged. Hole diameter should be .028". Clear
and size or replace.
3. NO OPERATION WHEN AIR ACTUATOR ASS’Y IS DEPRESSED
a) Tool seized due to mechanical failure or damaged parts.
4. OIL LEAKAGE
a) DO NOT OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.
b) Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.
5. AIR BYPASS FROM VALVE HOUSING
a) If the spring (744144) breaks or dislodges, air will flow freely through the muffler (744143). Replace or reset. Valve spring
installation tool (744251) is recommended.
b) Check o'rings on valve sleeve (743144), valve spool ass’y (743142), and valve plug (744142). If worn or damaged, replace.
Valve sleeve removal tool (744152) is recommended.
6. FASTENER STEM JAMMED IN NOSE ASSEMBLY
a) Nose assembly components require service. DISCONNECT AIR FROM TOOL, remove the nose from the tool and
disassemble. Replace worn or broken parts. Clean the surface the jaws ride on.
b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble.
c) Incorrect follower.
OVERHAUL
The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme
care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing
seals, always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB745TK) be used to
facilitate overhaul. A complete overhaul can be achieved by the use of Service Kit (745017) which contains a complete set of o'rings,
back-up rings, screws, washers and gasket.
WARNING: DEPRESS AIR ACTUATOR ASS’Y AND DISCONNECT FROM AIR WITH PISTON IN THE REAR POSITION
BEFORE OVERHAUL. SEVERE PERSONAL INJURY MAY OCCUR IF AIR HOSE IS NOT DISCONNECTED. USE CAUTION
WHEN FORCING PISTON ROD ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED, HYDRAULIC FLUID
WILL EJECT FORCIBLY FROM HANDLE.
(756610 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY)
Part No. Description
745155 Piston Rod Wrench
704150 Packing Plug Wrench
704151 Power Cylinder Tool
704152 Seal Guide
704153 Air Bleeder Assembly
S1178 Valve Extractor
744251 Valve Spring Installation Tool
744152 Valve Sleeve Removal Tool
GB745TK Service Tool Kit
756610
STEM CATCHER BAG
745155
PISTON ROD WRENCH
704151
POWER CYLINDER TOOL
704152
SEAL GUIDE
704150
PACKING PLUG WRENCH
745253
BLEEDER BOTTLE
S-1178
VALVE EXTRACTOR
VALVE SLEEVE
INSTALLATION TOOL
744152
VALVE SLEEVE
REMOVEAL TOOL

9Rev. 1/14
HEAD
Remove nose assembly from tool before attempting disassembly of head assembly.
Remove end cap (745816). Push against threaded end of piston (745310) to slide it out of head cylinder (745366). Be
careful not to damage threads or cause burrs on polished piston rod surface.
WARNING: DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS
APPLICABLE TO YOUR AREA.
The re-assembly sequence is the opposite of disassembly. (See Filling and Bleeding instructions.) Apply Loctite® #242
and torque the four button-head cap screws (402479) uniformly to 40 inch lbs. to prevent leakage around the gasket.
480125 - RETAINING NUT STOP
480101 - PINTAIL TUBE
A-261 - O'RING
401119 - BACK-UP RING
401119 - BACK-UP RING
405889 - O'RING
756120 - DEFLECTOR
480124 - NUT
753101 - NOSE FITTING
401092 - BACK-UP RING
745366 - HEAD CYLINDER
403815 - O'RING
745310 - PISTON
401105 - BACK-UP RING
745816 - END CAP
402482 - BUTTON HEAD SCREW (2)
S572 - STAT-O-SEAL (2)
A-820 - O'RING
403846 - O'RING

10 Rev. 1/14
HANDLE
To inspect air cylinder bore, remove base cover (744124). Any further disassembly will require removal of the head cylinder (745366) first.
For complete disassembly, start by removing base cover (744124). Next, holding tool upright, remove four button-head cap screws (402479).
Lift head cylinder ass’y (745366) from handle (744129) and set aside o'ring (S832) and gasket (745124). Empty all hydraulic fluid into an
approved container and dispose of hydraulic fluid in accordance with all environmental laws and regulations applicable in your area. Place
piston rod wrench (745155) down into top of power cylinder (745331), into slot of piston rod ass’y (745344). While holding this wrench,
remove flexlock nut (400559) using a 7/16" socket wrench. Still holding piston rod wrench (745155) remove air piston (744121) using packing
plug wrench (704150), by turning counterclockwise. When air piston ass’y (744121) is completely free from piston rod ass’y (745344), tap or
push on the piston rod wrench (745155) to eject air piston ass’y (744121) from bottom of handle (744129). After removal of air piston (744121),
slide piston rod ass’y (745344) back up to the end of its travel. Using packing plug wrench (704150) remove packing plug (744118). With
packing plug (744118) removed, power cylinder (745331) can be removed by pushing on power cylinder tool (704151) when inserted into top
of power cylinder (745331).
To reassemble the handle, reverse the above procedure, being certain that all o'rings are properly lubricated before installation. Torque
packing plug (744118) to 45 foot lbs. Attach the seal guide (704152) to the piston rod ass’y (745344) and tap the piston rod ass’y (745344)
through the packing plug (744118). Attach air piston ass’y (744121) and flexlock nut (400559) torque flexlock nut (400559) to 40 inch lbs. With
the piston rod ass’y (745344) in the down position, fill oil passage on top of handle (744129) with automatic transmission fluid, Dexron III or
equivalent, when looking at top of handle (744129) the oil passage is the hole that has a counterbore for o'ring (S832). Replace gasket
(745124) and o'ring (S832), just prior to replacing head cylinder ass’y (745366). (See Filling & Bleeding instructions.)
AIR VALVE
WARNING: DISCONNECT TOOL FROM ITS AIR SOURCE BEFORE DISASSEMBLY.
To disassemble, first disconnect tool from its air source. Remove pin (744149) and muffler (744143). Insert valve extractor (S1178) into end
of valve plug (744142) and pull it out. Using the same procedure, pull out valve spool ass’y (743142). NOTE: It should never be necessary
to remove valve sleeve (743144) unless the ports in the valve sleeve (743144) are plugged from contaminated air. If ports are plugged, use
needle nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in valve chamber. NOTE: Valve
spring tool (744151) will facilitate the proper installation of the spring (744144), valve sleeve (743144) can be pulled out using valve sleeve
removal tool (744152).
400784 - O'RING
743144 - VALVE
SLEEVE
744144 - SPRING
400779 - O'RING
743142 - VALVE SPOOL
ASSEMBLY
400785 - O'RING
744142 - VALVE PLUG
400785 - O'RING
744143 - MUFFLER
744149 - PIN
A-287 - O'RING
S115 - BACK-UP RING
A-271 - O'RING
744118 - PACKING PLUG
S115 - BACK-UP RING
A-287 - O'RING
S909 - BACK-UP RING
401462 - QUAD RING
S909 - BACK-UP RING
744121 - AIR PISTON
ASSEMBLY
400559 - FLEXLOCK NUT
S12 - O'RING
744124 - BASE COVER
744129 - HANDLE
704130
AIR ACTUATOR ASS'Y
745124 - GASKET
S832 - O'RING 402479 - BUTTON
HEAD CAP SCREW (4)
A-249 - SWIVEL
403805 - O'RING
S908 - BACK-UP RING
745331 - POWER
CYLINDER
403805 - O'RING
S892 - O'RING
A-201 - O'RING
S908 - BACK-UP RING
745344
PISTON ROD ASSEMBLY
(INCLUDES S908 AND A-201)

11 Rev. 1/14
FIRST AID
Skin: Wash thoroughly with soap and water as soon as possible. Casual contact requires no
immediate attention. If irritation develops, consult a physician.
Ingestion: Seek medical attention immediately. DO NOT INDUCE VOMITING.
Eyes: Flush with copious amounts of water. If irritation develops, consult a physician.
Inhalation: No significant adverse health effects are expected to occur on short term exposure.
Remove from contaminated area. Apply artificial respiration if needed. If unconscious,
consult a physician.
FIRE
Suitable extinguishing media: CO2 dry powder, foam or water fog. DO NOT use water jets.
ENVIRONMENT
Waste disposal: In accordance with all environmental laws and regulations applicable to your area.
Spillage: Prevent entry into drains, sewers and water course. Soak up with diatomaceous earth or
other inert material. Store in appropriate container for disposal.
HANDLING
Eye protection required. Protective gloves recommended. Chemically resistant boots and apron
recommended. Use in well ventilated area.
COMBUSTIBILITY
Slightly combustible when heated above flash point. Will release flammable vapor which can burn in
open or be explosive in confined spaces if exposed to source of ignition.
PROPERTIES
Specific Gravity 0.863
Weight per gallon 7.18
Open flash point >200°C (392°F)
DEXRON® III OIL SAFETY DATA

12 Rev. 1/14
GB745- SELECTION CHART
FASTENER DIA.
1/8 4A-745C-23 4A-745C-48
4A-752A-43OS6
5/32 5A-745C-23 5A-745C-48
5A-752A-43OS6
3/16 6A-745B-23 6A-745B-48
6A-752A-43OS6
1/4 SMLS08-755-23 SMLS08-755-48 SMLS08-204D-27OS
13/64 ASP06-745B-23 ASP06-745C-48
ASP06-752A-43OS6
17/64 ASP08-745B-23 ASP08-745C-48
ASP08-752A-43OS6
21/64 ASP10-755-23 ASP10-755-48 ASP10-204D-37OS
BOM®
AVBOLT® 1/4 BOM08-755-23
3/16 NAS06-745B-12 NAS06-204C-25OS NAS06-204C-30OS
NAS06-755-23 NAS06-755-48 NAS06-204C-34OS
1/4 NAS08-745B-12 NAS08-204C-25OS NAS08-204C-30OS
NAS08-755-23 NAS08-755-48 NAS08-205A-31 NAS08-204C-34OS
5/16 1LB10-745C-26 NAS10-756-48 NAS10-205C-31
3/8 3LB12-756-26 NAS12-756-48 NAS12-205A-31
5/32 LGP05-745B-12 LGP05-204C-25OS LGP05-204C-30OS
LGP05-755-23 LGP05-755-48 LGP05-204C-34OS
3/16 LGP06-745B-12 LGP06-204C-25OS LGP06-204C-30OS
LGP06-755-23 LGP06-755-48 LGP06-204C-34OS
1/4 LGP08-745B-12 LGP08-204C-25OS LGP08-204C-30OS
LGP08-755-23 LGP08-755-48 LGP08-204C-34OS LGP08-205A-31
5/16 LGP10-745B-12
LGP10-756-26 LGP10-756-48 LGP10-205A-31
5/32 NASS05-745B-12 NAST05-745B-12 NASS05-204C-25OS NAST05-204C-20OS
NASS05-755-23 NAST05-755-23 NASS05-204C-30OS NAST05-204C-30OS
NASS05-755-48 NAST05-755-48 NASS05-204C-34OS NAST05-204C-34OS
3/16 NAS06-745B-12 NAS06-204C-25OS NAS06-204C-30OS
NAS06-755-23 NAS06-755-48 NAS06-204C-34OS
1/4 NAS08-745B-12 NAS08-204C-25OS NAS08-204C-30OS
NAS08-755-23 NAS08-755-48 NAS08-204C-34OS NAS08-205A-31
5/16 NAS10-745B-12 NAS10-205C-31
NAS10-756-26 NAS10-756-48
3/8 1NAS12-745B-12 NAS12-205A-31
NAS12-756-26 NAS12-756-48
3/16 MG06-745-48
1/4 MG08-745-48
1/8
5/32
3/16
NAS1900 S & U SERIES BLIND
RIVET WITH DRIVE WASHER
1/4 08MAX-745B-23 08MAX-745C-48 08MAX-204D-27OS 08MAX-204D-37OS
5/32 SB05-745C-23 SB05-745C-48
SB05-752A-43OS6
3/16 SB06-745B-23 SB06-745B-48
SB06-752A-43OS6
1/4 SB08-755-23 SB08-755-48 SB08-204D-27OS SB08-204D-37OS
5/16 2SB10-756-28 SB10-756-48 SB10-205A-35
1/8 UAB04-752A-43OS6
5/32
UAB568-713-21 4,6 UAB568-713-61 4,6
3/16
UBB06-752A-43OS6
1/4 UAB08-204D-27OS UAB08-204D-37OS
1/8 SMLS04-745C-23 SMLS04-745C-48
SMLS04-752A-43OS6
5/32 SMLS05-745C-23 SMLS05-745C-48
SMLS05-752A-43OS6
3/16 SMLS06-745B-23 SMLS06-745B-48
SMLS06-752A-43OS6
1/4 SMLS08-755-23 SMLS08-755-48 SMLS08-204D-27OS
EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES
3/14
7) 105 P.S.I. REQUIRED FOR ALLOY STEEL.
GAGE BILT CERTIFIES THE GB745 WILL INSTALL THE ABOVE FASTENERS
5) INSTALLS 1/8, 5/32, & 3/16 DIAMETERS.
1/4
1) ALL MATERIALS EXCEPT TITANIUM & STAINLESS.
PT/MS/9SP
MS20600 & MS20601
2) 100 PSI REQUIRED FOR ALLOY (MS90353 & 4).
3) GENERAL PURPOSE LOCKBOLTS ONLY.
BLIND BOLT (SINGLE ACTION)
WITH OR W/OUT DRIVE
WASHER
MS90353S & U / MS90354S & U
MS21140S & U / MS21141S & U
CR7000 SERIES,
BACB30YY, YU, & YT
4) INSTALLS 5/32, 3/16 & 1/4 DIAMETERS.
6) ALL OFFSET 713 AND 752 SERIES NOSES REQUIRE 745751 ADAPTER.
*OFFSET
A' CODE
NAS1398 & NAS1399 'A'
STRAIGHT
BLIND RIVET (SINGLE ACTION)
WITH OR W/OUT DRIVE
WASHER
NAS1900 S & U SERIES
MULTI-GRIP LOCKBOLT
456MAX-751A-21 5,6
456MAX-751A-61 5,6
456MAX-731-43OS 5,6
CHERRYMAX®,
CHERRYMAX® 'AB',
MBC® LOCK CREATOR
BACR15FR/FP, BACR15GF/GK
NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE
ASP®
2 ASP® & ASP PF
ASP FF & ASP F
ASP-LC & MAF
PT08-745B-48
ASP®, B OM ®, C6L®, LGP ® A ND GP ® A RE REGISTERED TRA DEM A RKS OF ALCOA INC. A VBOLT® A ND A VDELOK® A RE REGISTERED TRA DEM A RKS
OF AVDEL UK LIM ITED. CHERRYM A X® A ND M B C® A RE REGISTERED TRA DEM A RKS OF CHERRY A EROSP ACE FASTENERS.
COMMERCIAL LOCKBOLTS
C6L®
AVDELOK®
*ALL OFFSET 204 SERIES NOSES REQUIRE 353204 ADAPTER, & ALL OFFSET 205 SERIES NOSES REQUIRE 353205 ADAPTER.
EN6122 & UAB130-EU
EN6127 & UAB6127-EU
EN6128 & UAB100-EU
EN6129 & UABP-EU
LGP®
LGPL2SC-V
LGPL18SC-V
LGPL4SC-V
LGPL2SP-V
LGPL4SP-V
LGPL8SC-V
LGPL9SC-V
BACB30VM
BACB30XT
ABS0548
BACB30VN
ASNA2392
BACB30WD
BACB30WB
BACB30VY
NAS and GP®
SHEAR/TENSION
LOCKBOLTS
BACB30UA
BACB30UB
BACB30GX
BACB30GP
BACB30GY
BACB30TY
BACB30TZ
BACB30DY
BACB30DX
BACB30GO
BACB30GW

13 Rev. 1/14
DECLARATION OF CONFORMITY
WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN
CONFORMS TO THE FOLLOWING STANDARDS AND DIRECTIVES.
EN12100-1 & EN12100-2
EN13849
EN792-1:2000+A1
COUNCIL DIRECTIVE: MACHINE DIRECTIVE 2006/42/EC
EQUIPMENT DESCRIPTION:
GB745 FASTENER INSTALLATION TOOL
MANUFACTURER:
GAGE BILT Inc.
SIGNATURE:
NAME: BRIAN LEIGH
PRODUCT MANAGER
CLINTON TWP., MI U.S.A.
MAY 2010
[phone]
GAGE BILT
DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED
TRADEMARK OF HENKEL CORPORATION. MAGNA-GRIP® IS A REGISTERED TRADEMARK OF ALCOA INC.
Seller warrants that all goods covered by this catalog will conform
to applicable specifications and will replace or repair, F.O.B. our plant, any
goods providing defective from faulty workmanship, or material, for 6
months from date of shipment.
Said warranty to remain in effect if, and only if, such goods are
used in accordance with all instructions as to maintenance, operation and
use, set forth in manuals and instruction sheets furnished by seller.
Sellers obligation under this warranty shall be limited to the repair
or rework of the goods supplied or replacement thereof, at Seller’s option,
and in no case is to exceed the invoice value of said goods. Under no
circumstances will the seller be liable for incidental or consequential
damages or for damages incurred by the buyer or subsequent user in
repairing or replacing defective goods or if the goods covered by this
warranty are reworked or subjected to any type of additional processing.
This warranty is void if Seller is not notified in writing of any
rejections or defects within 6 months after the receipt of the material by the
customer.
THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY.
WARRANTY