Gaggenau CI282602 User manual

en-us Installation Instructions 2
fr-ca Instructions d’installation 12
CI282602, CI292602
Cooktop
Surface de cuisson
Gaggenau

2
Table of contents
1 IMPORTANT SAFETY INSTRUCTIONS.....................3
1.1 Safety definitions........................................................3
1.2 General information....................................................3
1.3 General safety instructions.........................................3
1.4 Appliance handling safety ..........................................3
1.5 Safety codes and standards.......................................4
1.6 Electrical safety..........................................................4
1.7 State of California Proposition 65 Warnings ...............4
2 Before you begin........................................................5
2.1 Parts included ............................................................5
2.2 Tools and parts needed .............................................5
2.3 Cabinet requirements.................................................5
2.4 Countertop requirements ...........................................5
3 Prepare installation space.........................................5
3.1 Flush mounting ..........................................................6
3.2 Cutout dimensions for flush mounted 30" cook-
tops............................................................................6
3.3 Cutout dimensions for flush mounted 36" cook-
tops............................................................................6
3.4 Cabinet ventilation requirements................................7
4 Installation procedure ...............................................8
4.1 Installing the heat shield.............................................8
4.2 Attaching the sealing tape for flush installation...........8
4.3 Securing the cooktop to the countertop......................9
5 Electrical connection.................................................9
5.1 Electrical requirements...............................................9
5.2 Connecting electrical supply.....................................10
6 Checking the installation.........................................10
7 Removing the appliance..........................................11
8 Customer Service ....................................................11
8.1 Model number (E-Nr.) and production number
(FD) .........................................................................11
8.2 Rating plate location.................................................11

en-us
3
Read all instructions carefully before use. These precau-
tions will reduce the risk of electrical shock, fire and injury
to persons. When using kitchen appliances, basic safety
precautions must be followed including those in the follow-
ing pages.
1.1 Safety definitions
Here you can find explanations of the safety signal words
used in this manual.
WARNING
This indicates that death or serious injuries may occur as
a result of non-observance of this warning.
CAUTION
This indicates that minor or moderate injuries may occur
as a result of non-observance of this warning.
NOTICE:
This indicates that damage to the appliance or property
may occur as a result of non-compliance with this advi-
sory.
Note:This alerts you to important information and/or tips.
1.2 General information
¡Read this manual carefully.
¡Keep the instructions, the appliance pass and the prod-
uct information safe for future reference or for the next
owner.
¡Do not connect the appliance if it has been damaged in
transit.
1.3 General safety instructions
IMPORTANT: THE APPLIANCE MUST BE INSTALLED
BY A QUALIFIED INSTALLER.
IMPORTANT: SAVE THESE INSTRUCTIONS FOR THE
LOCAL ELECTRICAL INSPECTOR’S USE.
INSTALLER: LEAVE THESE INSTALLATION INSTRUC-
TIONS WITH THE UNIT FOR THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
WARNING
If the information in this manual is not followed exactly, fire
or shock may result causing property damage or personal
injury.
Do not repair, replace or remove any part of the appliance
unless specifically recommended in the manuals. Im-
proper installation, service or maintenance can cause in-
jury or property damage.
▶Refer to this manual for guidance.
▶All other servicing should be done by an authorized ser-
vice provider.
When installing a cooktop over a single oven, be sure to
follow the instructions in both the oven's and the cooktop's
installation manuals.
DO NOT install any refrigerators, dishwashers, ovens
(without ventilation), or washing machines below the cook-
top. Refer to the Approved Combination Matrix.
Never modify or alter the construction of the appliance.
The appliance should only be used if installed by a quali-
fied technician in accordance with these installation in-
structions. The manufacturer is not responsible for any
damage resulting from incorrect installation.
To eliminate the risk of burns or fire by reaching over
heated surface units, cabinet storage space located above
the surface units should be avoided.
▶If cabinet storage is to be provided, the risk can be re-
duced by installing a hood that projects horizontally a
minimum of 5" (127mm) beyond the bottom of the cabi-
net.
▶Verify that cabinets above the cooktop are a maximum
of 13" (330mm) deep.
NOTICE:
We strongly recommend the installation of a ventilation
system with this appliance.
WARNING
Remove all tape and packaging before using the appli-
ance.
▶Destroy the packaging after unpacking the appliance.
▶Dispose of packaging in an environmentally responsible
manner.
▶Never allow children to play with packaging material.
1.4 Appliance handling safety
WARNING
Hidden surfaces may have sharp edges.
▶Use caution when reaching behind or under appliance.
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS

en-us
4
1.5 Safety codes and standards
This appliance complies with the latest version of one or
more of the following standards:
¡UL 858 - Household Electric Ranges
¡CAN/CSA-E60335-2-6, The Standard for the Safety of
Household and similar electrical appliances.
It is the responsibility of the owner and the installer to de-
termine if additional requirements and/or standards apply
to specific installations.
1.6 Electrical safety
¡Installer - show the owner the location of the circuit
breaker or fuse. Mark it for easy reference.
¡If required by the National Electrical Code (or Canadian
Electrical Code), this appliance must be installed on a
separate branch circuit.
¡Local codes vary. The installer is responsible for ensur-
ing that the installation, connections, and grounding
comply with all applicable codes. The manufacturer is
not responsible for any issues associated with the im-
proper installation of this product.
¡The circuit breaker should have a contact separation of
at least 3mm on all poles.
¡Refer to the rating plate for more information.
→ "Rating plate location", Page11
¡This appliance also incorporates an internal earth con-
nection for functional purposes only.
WARNING
Before installing, turn power OFF at the service panel.
▶Lock service panel to prevent power from being turned
ON accidentally.
IMPROPER GROUNDING CAN RESULT IN A
RISK OF ELECTRIC SHOCK
▶Consult a qualified electrician if the grounding instruc-
tions are not completely understood, or if doubt exists
as to whether the appliance is properly grounded.
▶DO NOT USE AN EXTENSION CORD.
GROUNDING INSTRUCTIONS
▶This appliance must be grounded.
▶Grounding reduces the risk of electric shock by provid-
ing a safe pathway for electric current in the event of a
short circuit.
▶Be sure your appliance is properly installed and
grounded by a qualified technician.
▶Installation, electrical connections and grounding must
comply with all applicable codes.
1.7 State of California Proposition 65
Warnings
This product may contain a chemical known to the State
of California, which can cause cancer or reproductive
harm. Therefore, the packaging of your product may bear
the following label as required by California:
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS

Before you begin en-us
5
Before you begin
2 Before you begin
Before you begin
Read these instructions before you begin to install your
appliance.
2.1 Parts included
After unpacking all the parts, check for any damage in
transit and for completeness of delivery.
2.2 Tools and parts needed
Prepare these tools and accessories before you start to in-
stall your appliance.
¡Pencil
¡Measuring tape
¡Cross head screwdriver
¡Drill with bit 1/4" (6mm)
¡Jigsaw
Note:Additional materials may be necessary for installa-
tion in solid surface countertops. Contact the countertop
manufacturer.
2.3 Cabinet requirements
Ensure that the cabinetry at the installation location meets
the requirements for a safe installation.
¡The distance from the top of the cooktop to the bottom
of cabinets above must be a minimum of
A=30" (762mm).
¡This distance can be reduced to A=24" (610mm) when
the bottom of the wood or metal cabinet is protected by
not less than ¼" (6.35mm) flame-retardant millboard
covered with not less than no.28 gauge sheet metal,
0.015" (0.4mm) stainless steel, 0.024" (0.6mm) alu-
minum or 0.020" (0.5mm) copper.
¡Verify that unprotected cabinets above the cooktop are
a maximum of B=13" (330mm) deep.
Installation in combination with other products
Both products must be installed according to their specific
product installation instructions.
Installing a cooktop over ovens and microwaves:
Only certain models may be installed over an oven or a
microwave. Verify the Approved Combination Guide sup-
plied with these instructions for approved installation com-
binations. Both products will have a label stating Approved
Combination Guide.
Installing a range hood or a microwave hood above the
cooktop:
Follow the range hood or microwave hood installation in-
structions for dimensional clearance above the cooktop
surface.
2.4 Countertop requirements
Ensure that the countertop into which the cooktop is to be
installed meets these requirements for a safe installation.
WARNING
To reduce the risk of ignition of surrounding combustible
materials, install at least 2" (51mm) from both sidewalls
and the rear wall.
¡The countertop must be level and horizontal.
¡The stability of the countertop must be maintained after
the cut-out has been made.
¡Solid surface countertops often require special installa-
tions. For example, heat-reflective tape and rounded
corners may be necessary.
¡Contact the countertop manufacturer for instructions
specific to your countertop.
Prepare installation space
3 Prepare installation space
Prepare installation space
Create the cutout in the countertop according to the in-
structions.
General countertop requirements:
¡The angle of the cut surface to the countertop must be
90°.
¡With multi-layered countertops, secure strips laterally in
the cutout if necessary.
¡After creating the cutout, remove all shavings.
¡Seal the cut surfaces in a heat- and water-resistant
manner.
¡Observe the minimum distance between device under-
side and cabinet surfaces of ⅜" (10mm).
¡The countertop into which the cooktop is installed must
be heat-resistant up to 140°F (90°C).
¡The countertop into which the cooktop is installed must
be at least ¹³/₁₆" (20mm) thick.

en-us Prepare installation space
6
¡If the thickness of the countertop into which the cooktop
is installed does not comply with the specifications, rein-
force the worktop using a fire- and water-resistant mate-
rial until it reaches the minimum thickness. Otherwise,
sufficient stability cannot be assured.
¡The countertop into which the cooktop is installed
should withstand loads of approx. 133lbs (60kg).
¡Confirm the cooktop is level only after it has been in-
stalled.
3.1 Flush mounting
The cooktop can be mounted flush into the countertop.
Notes
¡Any cutout work on the countertop must be performed
in a workshop according to the installation diagram.
¡The cutout edge is visible on the surface after installa-
tion. Ensure that the cutout is made cleanly and pre-
cisely.
¡Clean and degrease the cutout edges with a suitable
cleaning agent; follow the silicone manufacturer's pro-
cessing instructions.
Countertop material guide for flush mounting
Refer to the following chart to see if flush mounting is pos-
sible. All countertop materials must be temperature- and
water-resistant.
Countertop
material Notes
Stone Suitable for flush mounting
Plastic, such as
Corian® Suitable for flush mounting
Solid wood Only in consultation with the manufac-
turer of the countertop. Seal cutout
edges.
Tiled surfaces Suitable for flush mounting
If necessary, raise the support surfaces
using heat and water resistant strips.
(6.5 )
+0.5
⁴/16"
( ) = mm
+0.02"
(6.5 )
+0.5
⁴/16"
+0.02"
Other Only in consultation with the manufac-
turer of the countertop.
Particle board Not suitable for flush mounting.
3.2 Cutout dimensions for flush mounted 30"
cooktops
Refer to these measurements for the models stated here.
¡CI 282 602
3.3 Cutout dimensions for flush mounted 36"
cooktops
Refer to these measurements for the models stated here.
¡CI 292 602

Prepare installation space en-us
7
3.4 Cabinet ventilation requirements
To assure that the appliance works correctly, the cooktop
MUST be sufficiently ventilated.
The ventilation in the lower section of the appliance re-
quires a sufficient supply of fresh air. Ensure that the cabi-
net is designed in a way that supports sufficient ventila-
tion. The following requirements must be fulfilled:
Notes
¡A minimum clearance between the rear of the cabinet
and the kitchen wall, and between the surface of the
countertop and the upper area of the drawer.
¡An opening at the top to the rear of the cabinet.
¡If the minimum clearance of 13/16" (20mm) is not pro-
vided at the rear of the cabinet, you must create an
opening on the underside.

en-us Installation procedure
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¡If the inside of the cabinet is no wider than
29½" (750mm), make cutouts in the side panels.
min. 3¾"
(95)
¡If the appliance is installed in an island unit or another
installation that is not described here, you must ensure
that the cooktop is sufficiently ventilated.
Installation procedure
4 Installation procedure
Installation procedure
Follow these instructions to install the cooktop into the
countertop.
CAUTION
Sharp edges.
▶Use protective gloves when installing the appliance.
CAUTION
The appliance is heavy.
▶It is recommended that two people install this appliance.
4.1 Installing the heat shield
For safety reasons, the heat shield must be properly in-
stalled when closed cabinets are used. This prevents com-
ponents from overheating as a result of the recirculation of
hot air from the cooktop. The heat shield is the same width
as the cooktop.
CAUTION
Sharp edges.
▶Use protective gloves when installing the heat shield.
Requirement:You have unpacked the cooktop.
▶For shipping, the heat shield is screwed to the bottom of
the cooktop. Unscrew the fastening screw on heat
shield.
aThe heat shield will be able to rotate freely.
4.2 Attaching the sealing tape for flush in-
stallation
▶Attach the adhesive sealing tape around the edges of
the countertop cutout.
Note:Do not apply the sealing tape to the cooktop.

Electrical connection en-us
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4.3 Securing the cooktop to the countertop
The cooktop must be secured from below using the hold-
down brackets provided, so it does not slip.
1. Place the cooktop face down on a soft underground.
2. Attach the hold-down brackets to the underside of the
cooktop with the provided short screws . Do not
tighten the screws.
3. Rotate the hold-down brackets so that the appliance
can be placed in the cutout.
4. CAUTION Do not let the cooktop drop into place.
▶Make sure that the cooktop is supported along the
edges when carefully placing it into the cutout.
Turn the cooktop over and place it carefully into the
countertop cutout.
5. Insert the clamping screws into the hold-down bracket
and secure the cooktop to the countertop . Protect
delicate countertops by placing a wooden disk under-
neath.
6. Tighten the hold-down bracket screws on the cooktop
underside.
7. Only for flush mount installation:
‒Carry out the installation test before carrying out this
step.
‒Grout the surrounding gap with a suitable tempera-
ture-resistant silicone adhesive.
‒Smooth the joint seal with a smoothing agent recom-
mended by the manufacturer. Follow the processing
instructions for the silicone glue.
‒Let the silicone glue dry completely for at least 24
hours, depending on the room temperature before
switching on the appliance.
Electrical connection
5 Electrical connection
Electrical connection
Read these instructions to safely connect your appliance
to the electrical supply.
5.1 Electrical requirements
Ensure that the following general requirements are met.
¡You can find the rating plate with the electrical specifi-
cations on the underside of the appliance.
→ "Rating plate location", Page11
¡The junction box must be located within 3feet of the
cooktop connection. It should be easily accessible for
service purposes.
max. 2¾" (69mm) + fitting/conduit 1" (25mm)
min. 1" (25mm) air clearance
approx. 12" (300mm)

en-us Checking the installation
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junction box flexible conduit approx. 3ft. (900mm)
Power supply
All models must be connected with the included 39" (1m) flexible conduit.
Models 240V AC, 3-wire, 60Hz system: cir-
cuit breaker 208V AC, 3-wire, 60Hz system: cir- cuit breaker
CI482602 30A 30A
CI492602 50A 50A
5.2 Connecting electrical supply
WARNING
Before installing, turn power OFF at the service panel.
▶Lock service panel to prevent power from being turned
ON accidentally.
Note:If the cooktop is installed and connected as speci-
fied here, it will be grounded in compliance with the Na-
tional Electrical Code.
1. Install a suitable junction box (not furnished).
The branch-circuit breakers ampacity, the wire sizes
and the connections must conform to the requirements
of the National Electrical Code or Canadian Electrical
Code and all local codes and ordinances.
2. Attach the flexible conduit to the junction box.
3. Connect the lead wires to the junction box supply wires
in proper phase.
1
2
3
4
5
6
7
1
Red wires
2
UL listed wire connectors
3
Green (or bare) ground wire (from appliance)
4
Cable from home power supply
5
Black wires
6
Junction box
7
Flexible conduit from appliance
– Black (L1) to black
– Red (L2) to red
– Green or bare to ground
Checking the installation
6 Checking the installation
Checking the installation
Check if your unit is working properly after you have com-
pleted the installation steps.
WARNING
Before you turn on power supply, make sure all controls
are in the OFF position.
1. Remove everything from the cooktop surface including
stickers.