GASER COMPACT User manual

AUTOMATIC BREADING-BATTERING
MACHINE
Mod. COMPACT

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INDEX
1. INDUSTRIAS GASER............................................................................................4
2. EC DECLARATION OF CONFORMITY .................................................................5
3. HYGIENE CERTIFICATE.......................................................................................6
4. INTRODUCTION....................................................................................................7
4.1 Safety...............................................................................................................7
4.2 Hygiene............................................................................................................7
5. TECHNICAL SPECIFICATIONS.............................................................................8
6. RECEIPT AND START-UP.....................................................................................9
6.1 Receipt.............................................................................................................9
6.2 Start-up ............................................................................................................9
6.3 Notes .............................................................................................................10
7. CLEANING...........................................................................................................11
8. MAINTENANCE...................................................................................................13
9. TROUBLESHOOTING .........................................................................................14
10. GENERAL DIAGRAM.........................................................................................15
10.1 Overview.....................................................................................................15
10.2 Overview complete breading belt drive shaft................................................19
10.2.1 Overview complete breading belt drive gears........................................20
10.3 Overview complete batter belt drive shaft.....................................................21
10.3.1 Overview batter belt drive gears............................................................22
10.4 Overview complete breading belt bearing housing.......................................23
10.5 Overview complete batter belt bearing housing............................................24
10.6 Overview complete breading belt passive rollers..........................................25
10.7 Overview complete breading belt tensioning shaft........................................26

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10.8 Overview complete batter belt tensioning shaft ............................................27
10.9 Overview complete batter belt lower shaft....................................................28
10.10 Overview complete batter belt lowering assembly......................................29
10.11. Complete COMPACT breader overview.....................................................30
10.12 Gear motor overview..................................................................................31
10.13 Control panel overview...............................................................................32
10.14 Electrical cabinet overview.........................................................................33
12. WIRING DIAGRAMS..........................................................................................34

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1. INDUSTRIAS GASER
Since its foundation in 1969, INDUSTRIAS GASER has specialised in manufacturing a range of
stainless-steel machinery for the meat industry.
Since 1985 we have constantly developed technology for GASER-brand hamburger-forming
machines, developing a distinctive system based on a SIMPLER, MORE EFFECTIVE AND MORE
ECONOMICAL TECHNIQUE.
In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and
not just in the hamburger sector.
We are aware that our work would be of no value without the trust of our existing clients and partners
or the interest shown by those who wish to join them.
We thank them all.
INDUSTRIAS GASER GASER EUROPA
Salt, Girona, SPAIN L’viv, UKRAINE
INDUSTRIAS GASER Ctra, Bescanó, 15, Pol. Torre Mirona 17190 Salt (Girona) - Spain
Tel. [phone] | Fax [phone] | Whatsapp: [phone]
email: [e-mail]
GASER EUROPA вул.Б.Лепкого,1 81160 смт.Щирець Пустомитівский р-н Львівська область
Украіна - Ukraine
Tel. [phone]
Fax [phone]
email: [e-mail]
For more information about the company and its products: www.gaser.com

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2. EC DECLARATION OF CONFORMITY
We declare under our responsibility that the following machine:
Brand: GASER
Model: COMPACT
Serial no.
Year of construction:
is in conformity with the following regulations
UNE-EN ISO 12100:2012
UNE-EN ISO 14120:2016
UNE-EN ISO 14121-1:2008
UNE-EN 60204-1:2007 60204-1:2007 CORR. 2010 60204-1:2007/A1:2009
UNE-EN ISO 13849-1:2008/AC:2009
and is in conformity with the following directives
Machinery directive: 2006/42/CE
Low voltage directive: 2014/35/UE
Electromagnetic compatibility directive: 2014/30/UE
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine.
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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3. HYGIENE CERTIFICATE
We declare the machine:
Brand: GASER
Model: COMPACT
Serial no.
Year of construction:
is in conformity with the following regulations
Regulation (EC) 1935/2004, materials and articles in contact with food, repealing Directives
80/590/EEC and 89/109/EEC.
This means that all of the types of steel and plastic from which the machine is constructed and which
are in contact with the meat comply with the hygiene rules and regulations in force.
* Plastic material: polyethylene terephthalate (PETP), white, density 1.37 g/cm3,
Manufactured in accordance with DIN 50014.
* Stainless steel:AISI 304, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10%
AISI 316, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10%
Mo=2.5-2%
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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4. INTRODUCTION
Before using or handling the machine, you must read this manual carefully.
The instructions in this document are, whenever possible, accompanied by illustrations to help with
understanding of how to start, use and clean the machine.
This manual is subject to amendment.
4.1 Safety
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for improper use of the machine.
The machine has been designed for use with food products and must be used in the way described in
this manual. Any use other than the specified one will involve risk for the user and for the machine.
INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or
injury to third parties that this use might cause.
4.2 Hygiene
All of the materials used in the manufacture of the machine and which come into contact with food
comply with Regulation 1935/2004. Consequently, the machine has the CE mark.
It is not recommended to use detergents containing chlorine, any of its derivatives or any other product
that could damage the construction materials of the machine.

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5. TECHNICAL SPECIFICATIONS
1. Automatic battering and breading
2. Tabletop machine
3. Can be fully dismantled for ease of cleaning
4. Easy maintenance
5. Made from stainless steel and plastics suitable for use with food
6. Belt speed 10 metres/minute
7. Produces 2000 to 3000 pieces/hour
8. Usable width 150 mm
9. Motor power (single-phase) 200W
10. Dimensions of assembled machine: 1000 × 485 × 400 mm
11. Machine weight: 55 kg

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6. RECEIPT AND START-UP
6.1 Receipt
When you receive the machine, you must first check that it is in perfect conditions, without any
damage, dents or knocks.
If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly.
6.2 Start-up
1. These machines essentially consist of 3 parts: chassis, batter tank and breader.
Image 1. Main parts
2. It is important that when the machine starts working, it is completely clean to ensure it works
properly.
3. The COMPACT model breading machine works on single phase 220V 50Hz electrical current.
4. To start breading, first turn the machine on using the ON/OFF position selector knob (Pos. 8.
control panel overview). Once the machine is in the ON position, press the green “START” button
(Pos. 7. control panel overview).
5. Next pour 4 to 5 litres of batter into the batter tank. The batter level must not be higher than half
way up the batter roller (Pos. 33. overview).

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6. Next fill the breader with 5-6 kilograms of breadcrumbs, always with the machine turned on. For
correct breading, the bread level must be between 1 and 2 centimetres from the top of the curtain
vanes (Pos. 3. Complete COMPACT breader overview). Excess bread will affect the operation of
the machine.
Image 2. Bread level
7. The machine is ready for breading.
6.3 Notes
1. The wire mesh battering and breading belts must operate under tension. You should also
remember that they loosen in use. There is a shaft for tensioning them (Pos. 8 and 9. Overview).
To use this, slide both ends in the appropriate direction by the same amount. Working with the wire
mesh belts loose or too tense can cause damage.
Image 3. Batter belt tensioner
Image 4. Breading belt tensioner
2. The controls (Pos. 13, overview) can be mounted on either side of the machine. To do this, simply
swap the panel for the blank cover (Pos. 16. Overview) from the other side by disconnecting the
plug and reconnecting it on the opposite side.

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7. CLEANING
When you have finished using the machine, it must be cleaned. To do so, follow these steps:
1. Remove the batter roller (Pos. 33. overview).
Remove the batter roller (Pos. 33. overview).Image 5. Batter roller
2. Remove the batter belt chassis (Pos. 28. overview) by removing the two knobs (Pos. 27.
overview). Remove the batter tank and empty it.
Image 6. Removing knobs
Image 7. Batter belt removal
Image 8, Removing batter tank.
3. Remove the breader (Pos. 12. overview).
Image 9. Breader removal

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4. Empty the bread through the discharge door (Pos. 20. overview).
Image 10. Emptying bread
5. Remove the breading belt (Pos. 23. Overview) by removing the two knobs (Pos. 27. overview).
Image 11. Removing knobs
Image 12. Breading belt removal
6. Clean the disassembled components with pressurised water and dry well, if possible with air.
Clean the machine’s chassis with a damp cloth. Never clean it with pressurised water.
Image 13. Chassis ready for cleaning
7. To reassemble the machine, repeat the process described above in reverse order.

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8. MAINTENANCE
1. Periodically check the condition of all moving parts: belt, rollers, gears and bearings.
2. Periodically check the condition of the gear motor.
3. Periodically check the general condition of the machine.
4. If any of the rods on the wire mesh belts break, replace the broken rod with a new one using a
connecting tube. The connecting tube must always be situated where there are no rollers.
Image 14. Belt rod repair
5. When reassembling the belt on its chassis, remember that the smooth side is the upper face and
that the ends of the wires must always face in the opposite direction to the motion.
Image 15. Belt fitting

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9. TROUBLESHOOTING
Problem
Cause
Solution
The machine does not start
Machine unplugged
See manual “6.2. Start-up”, point
4
The batter tank is not correctly
positioned
Locate it using its own centering
pieces.
The belt makes a noise
Incorrect belt tension
See manual “6.3. Notes”, point 1
The mesh is twisted
Straighten, repair or replace
affected area. See manual “8.
Maintenance”, points 4 and 5
The tooth rollers are worn.
See manual “8. Maintenance”,
point 1
The pieces are deformed as they
pass through the breader.
There is insufficient bread.
See manual “6.2. Start-up”, point
6
The batter is not correct.
The batter should be smoother or
colder.
The bread forms lumps
There is too much batter and it is
coming into contact with the
bread.
See manual “6.2. Start-up”, point
5

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10. GENERAL DIAGRAM
10.1 Overview
Number
Description
Reference
Units
1
COMPACT BREADER CHASSIS
C3010100
1
2
BREADING BELT DRIVE SHAFT UNIT
44670000
1
3
BATTER BELT DRIVE SHAFT UNIT
44680000
1
4
BREADING BELT LEFT BEARING HOUSING UNIT
44620000
1
5
BREADING BELT RIGHT BEARING HOUSING UNIT
44630000
1
6
BATTER BELT BEARING HOUSING UNIT
44640000
2
7
BREADING BELT PASSIVE ROLLERAXLE UNIT
44760000
3
8
BREADING BELT TENSIONING SHAFT UNIT
44560000
1
9
BATTER BELT TENSIONING SHAFT UNIT
CC770000
1
10
BATTER BELT LOWER SHAFT UNIT
44790000
2
11
BATTER BELT LOWERING ASSEMBLY
SHAFT UNIT
44780000
1
12
COMPLETE COMPACT BREADER UNIT
C3820000
1
13
CONTROL PANEL UNIT
C3250000
1
14
ELECTRICAL CABINET UNIT
C3260000
1
15
GEAR MOTOR UNIT
C3270000
1
16
BLANK CONTROL PANEL COVER
40160800
1
17
MOTOR AXIS
40091100
1
18
DRIVE GEARS
40091000
1
19
GEAR END WASHER
40000500
3
20
BREAD TANK DISCHARGE DOOR
C3160600
1
21
DISCHARGE DOOR LATCH
40160700
2
22
BATTER TANK SUPPORT
C3161000
1
23
BREADING BELT CHASSIS
C3030100
1
24
MESH SLIDING PLATFORM
C3030200
1
25
BREADER WIRE MESH CONVEYOR BELT
CC710000
1
26
BELT POSITION GUIDE PIVOT
40010500
2
27
M8 FIXING KNOB
00040200
4
28
BATTER BELT CHASSIS
C3040100
1
29
BATTER TANK
C3020100
1
30
BATTERING WIRE MESH CONVEYOR BELT
CC720000
1
31
SAFETY MICROSWITCH
40041500
1
32
DRIVE GEAR SIDE SPACER
40040300
1
33
MINI BATTER ROLLER
40190100
1

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34
BATTER ROLLER SUPPORT
C3041600
2
35
GEAR TRAIN COVER
40160500
1
36
MOELLER LS-11 LIMIT SWITCH
EL0220LS11
1
37
STAINLESS STEEL/RUBBER FOOT D-40
SI0226PID40M10
4
38
EU D-85 ROUND STICKER
PA0230D85
2
39
FRONT TRIANGULAR COMPACT STICKER
PA0230FTC3
1
40
REAR TRIANGULAR COMPACT STICKER
PA0230PTC3
1
41
REAR COVER COMPACT STICKER
PA0230TP40
1
42
CE MARKING
1
43
SINGLE PHASE PLUG 1409-19
EL0220MCGMC6
1
Figure 1. Standard overview 1
Figure 2. Standard overview 2

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Figure 3. Standard overview 3
Figure 4, Standard overview 4

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Figure 5. Standard overview 5
Figure 6. Standard overview 6

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10.2 Overview complete breading belt drive shaft
Ref. 44670000
Number
Description
Reference
Units
1
BREADING BELT DRIVE GEAR UNIT
44580000
1
2
BREADING BELT DRIVE SHAFT
40030400
1
3
BREADING BELT TOOTH ROLLER
40000100
3
4
DRIVE SHAFT SPACING ROLLER
40031400
2
5
GEAR END WASHER
40000500
1
6
E-15 DIN 471 STAINLESS CIRCLIP
SI0109E150471
2
7
O-RING VITON FPM 70 SHAØ13 × 2mm
SI06090132.5
4
Figure 7. Overview complete breading belt drive shaft

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10.2.1 Overview complete breading belt drive gears
Ref. 44580000
Number
Description
Reference
Units
1
BREADING BELT DRIVE GEARS
40031000
1
2
DRIVE GEAR SPACER
40001100
1
3
STAINLESS SCREW C/PL M6x30 DIN963
FE0108M060300963
3
4
HEX NUT M6 DIN934
FE0108M060000934
3
Figure 8. Overview complete breading belt drive gears