GASER MINI User manual

Mod. MINI
AUTOMATIC BATTER-BREADING
MACHINE

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INDEX
1. INDUSTRIAS GASER............................................................................................4
2. EC DECLARATION OF CONFORMITY .................................................................5
3. HYGIENE CERTIFICATE.......................................................................................6
4. INTRODUCTION....................................................................................................7
4.1 Safety...............................................................................................................7
4.2 Hygiene............................................................................................................7
5. TECHNICAL SPECIFICATIONS.............................................................................8
6. RECEIPT AND START-UP.....................................................................................9
6.1 Receipt.............................................................................................................9
6.2 Assembly..........................................................................................................9
6.3 Start-up ..........................................................................................................11
6.4 Notes .............................................................................................................12
7. CLEANING...........................................................................................................13
8. MAINTENANCE...................................................................................................16
9. TROUBLESHOOTING .........................................................................................17
10. GENERAL DIAGRAM.........................................................................................18
10.1 Overview.....................................................................................................18
10.2 Overview complete breading belt drive shaft................................................23
10.2.1 Overview complete breading belt drive gears........................................24
10.3 Overview batter belt drive shaft....................................................................25
10.3.1 Overview batter belt drive gears............................................................26
10.4 Overview complete breading belt bearing housing.......................................27
10.5 Overview complete batter belt bearing housing............................................28
10.6 Overview complete breading belt passive rollers..........................................29

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10.7 Overview complete breading belt tensioning shaft........................................30
10.8 Overview complete batter belt tensioning shaft ............................................31
10.9 Overview complete batter belt lower shaft....................................................32
10.10 Overview complete batter belt lowering unit ...............................................33
10.11. Complete MINI breader overview ..............................................................34
10.12 Gear motor overview..................................................................................35
10.13 Control panel overview...............................................................................36
10.14 Electrical cabinet overview.........................................................................37
12. WIRING DIAGRAMS..........................................................................................39

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1. INDUSTRIAS GASER
Since its foundation in 1969, INDUSTRIAS GASER has specialised in manufacturing a range of
stainless-steel machinery for the meat industry.
Since 1985 we have constantly developed technology for GASER-brand hamburger-forming
machines, developing a distinctive system based on a SIMPLER, MORE EFFECTIVE AND MORE
ECONOMICAL TECHNIQUE.
In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and
not just in the hamburger sector.
We are aware that our work would be of no value without the trust of our existing clients and partners
or the interest shown by those who wish to join them.
We thank them all.
INDUSTRIAS GASER GASER EUROPA
Salt, Girona, SPAIN L’viv, UKRAINE
INDUSTRIAS GASER Ctra, Bescanó, 15, Pol. Torre Mirona 17190 Salt (Girona) - Spain
Tel. [phone] | Fax [phone] | Whatsapp: [phone]
email: [e-mail]
GASER EUROPA вул.Б.Лепкого,1 81160 смт.Щирець Пустомитівский р-н Львівська область
Украіна - Ukraine
Tel. [phone]
Fax [phone]
email: [e-mail]
For more information about the company and its products: www.gaser.com

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2. EC DECLARATION OF CONFORMITY
We declare under our responsibility that the following machine:
Brand: GASER
Model: MINI
Serial no.
Year of construction:
is in conformity with the following regulations
UNE-EN ISO 12100:2012
UNE-EN ISO 14120:2016
UNE-EN ISO 14121-1:2008
UNE-EN 60204-1:2007 60204-1:2007 CORR. 2010 60204-1:2007/A1:2009
UNE-EN ISO 13849-1:2008/AC:2009
and is in conformity with the following directives
Machinery directive: 2006/42/CE
Low voltage directive: 2014/35/UE
Electromagnetic compatibility directive: 2014/30/UE
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine.
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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3. HYGIENE CERTIFICATE
We declare the machine:
Brand: GASER
Model: MINI
Serial no.
Year of construction:
is in conformity with the following regulations
Regulation (EC) 1935/2004, materials and articles in contact with food, repealing Directives
80/590/EEC and 89/109/EEC.
This means that all of the types of steel and plastic from which the machine is constructed and which
are in contact with the meat comply with the hygiene rules and regulations in force.
* Plastic material: polyethylene terephthalate (PETP), white, density 1.37 g/cm3,
Manufactured in accordance with DIN 50014.
* Stainless steel:AISI 304, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10%
AISI 316, manufactured in accordance with European regulations EN-10088,
Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10%
Mo=2.5-2%
Salt,
CARLOS GARGANTA SERRAMITJA
TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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4. INTRODUCTION
Before using or handling the machine, you must read this manual carefully.
The instructions in this document are, whenever possible, accompanied by illustrations to help with
understanding of how to start, use and clean the machine.
This manual is subject to amendment.
4.1 Safety
It is forbidden to make any change or modification to the machine without the prior written permission
of our technical department. Use of the machine in these conditions could cause accidents, in which
case INDUSTRIAS GASER S.L. accepts no liability for improper use of the machine.
The machine has been designed for use with food products and must be used in the way described in
this manual. Any use other than the specified one will involve risk for the user and for the machine.
INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or
injury to third parties that this use might cause.
4.2 Hygiene
All of the materials used in the manufacture of the machine and which come into contact with food
comply with Regulation 1935/2004. Consequently, the machine has the CE mark.
It is not recommended to use detergents containing chlorine, any of its derivatives or any other product
that could damage the construction materials of the machine.

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5. TECHNICAL SPECIFICATIONS
1. Automatic battering and breading
2. Can be fully dismantled for ease of cleaning
3. Easy maintenance
4. Made from stainless steel and plastics suitable for use with food
5. Mounted on 4 legs with stainless steel wheels
6. Tray support at outlet
7. Blower to remove excess batter
8. Reversible direction for emptying bread
9. Variable belt speed from 9 to 15 metres/minute
10. Produces 2000 to 3000 pieces/hour
11. Usable width 150 mm
12. Motor power (single-phase) 184 W
13. Dimensions of assembled machine: 1440 × 500 × 1100 mm
14. Dimensions of packaged machine: 1300 × 700 × 700 mm
15. Machine weight: 110 kg

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6. RECEIPT AND START-UP
6.1 Receipt
When you receive the machine, you must first check that it is in perfect conditions, without any
damage, dents or knocks.
If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly.
6.2 Assembly
The MINI model batter-breading machines are supplied disassembled. These machines essentially
comprise 9 parts (Image 1).
Image 1. Main parts

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The process for assembling the machine is described below.
1. Fit each of the legs (Pos. 1, Image 1) using the 3 screws and the 3 M10 cap nuts. The legs include
the guides for the tray supports.
2. Once the legs have been attached, attach the two crossbars (Pos. 2, Image 1) using the screws
and M8 nuts.
3. Next, add the two tray supports (Pos. 3, Image 1).
3.1.Put the tray supports into their guides (Pos. 41 and 42, Overview). The supports should be
assembled as shown in Image 2. The ends of the supports, located below the machine,
have a nut screwed on for attaching them.
Image 2. Tray supports
3.2.Once the supports have been put in place, locate the two washers and screw the two M6
screws into the threaded holes in the supports.
4. Next attach the breader (Pos. 4, Image 1). Fit the slots into the curved part of the breader tank
then lower it so that the pivots go into the corresponding holes.
5. After this, assemble the batter tank support (Pos. 5, Image 1). Tighten the 4 M8 screws from the
outside of the machine.
6. Next, attach the batter tank (Pos. 6, Image 1), placing it on its support and sliding it until the lug
enters the mounting hole.
7. The next step is to assemble the batter belt (Pos. 7, Image 1). Support it on the bread tank, fitting
it into place and fixing it with two knobs (Pos. 34, Overview).
8. Next fit the batter roller (Pos. 8, Image 1), fitting it into the guides on the batter belt.
9. Finally, fit the air outlet unit (Pos. 9, Image 1). Fit the air outlet elbow (Pos. 44, Overview) into its
hole and then fit the air outlet mouth (Pos. 45, Overview), angling it towards the battering area.

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6.3 Start-up
1. It is important that when the machine starts working, it is completely clean to ensure it operates
properly.
2. The MINI model breading machine works on single phase 220 V 50 Hz electrical current.
3. To start breading, first turn the machine on using the ON/OFF position selector knob (Pos. 54,
Overview). Once the machine is in the ON position, press the green “START” button (Pos. 6,
Control panel overview) and control the belt speed using the speed controller (Pos. 7, Control
panel overview).
4. The user must make sure the belt is turning in the forward direction and not in reverse. To change
the direction of the belt, use the reverse switch (Pos. 55, Overview).
5. Next pour 4 to 5 litres of batter into the batter tank. The batter level must not be higher than half
way up the batter roller (Pos. 46, Overview).
6. Next fill the breader with 8-10 kilograms of breadcumbs, always with the machine turned on. For
correct breading, the bread level must be between 1 and 2 centimeters from the top of the curtain
vanes (Pos. 3, Complete MINI breader overview). Excess bread will affect the operation of the
machine
Image 3. Bread level
7. The machine is ready for breading.

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6.4 Notes
1. The wire mesh battering and breading belts must operate under tension. You should also
remember that they loosen in use. There is a shaft for tensioning them (Pos. 11 and 12,
Overview). To use this, slide both ends in the appropriate direction by the same amount. Working
with the wire mesh belts loose or too tense can cause damage.
Image 4. batter belt tensioner
Image 5. Breading belt tensioner
2. The controls (Pos. 16, Overview) can be mounted on either side of the machine. To do this, simply
swap the panel for the blank cover (Pos. 19, Overview) from the other side by disconnecting the
plug and reconnecting it on the opposite side.

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7. CLEANING
When you have finished using the machine, it must be cleaned. To do so, follow these steps:
1. Remove the air blower outlet mouth (Pos. 45, Overview) and the blower outlet elbow (Pos. 44,
Overview).
Image 6. Mouth removal
Image 7. Elbow removal
2. Remove the batter roller (Pos. 46, Overview).
Image 8. Batter roller removal
3. Once the batter has been emptied using the valve (Pos. 40, Overview), disassemble the batter
belt chassis (Pos. 35, Overview) by removing the two knobs (Pos. 34, Overview). Next remove the
batter tank (Pos. 36, Overview).
Image 9. Emptying batter tank
Image 10. Removing knobs

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Image 11. Batter belt removal
Image 12. Removing batter tank
4. Remove the breader (Pos. 15, Overview).
Image 13. Breader removal
5. To empty the bread, use the direction reverser (Pos. 55, Overview) and empty it through the
discharge door (Pos. 26, Overview). First, run the belt in forward direction to remove accumulated
bread. Next, open the discharge door and reverse the direction of the belt.
Image 14. Opening the discharge door
Image 15. Use direction reverser

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6. Remove the breading belt (Pos. 29, Overview) by removing the two knobs (Pos. 34, Overview).
Image 16. Removing knobs
Image 17. Breading belt removal
7. Clean the disassembled components with pressurised water and dry well, if possible with air.
Clean the machine’s chassis with a damp cloth. Never clean it with pressurised water.
Image 18. Chassis ready for cleaning
8. To reassemble the machine, repeat the process described above in reverse order.

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8. MAINTENANCE
1. Periodically check the condition of all moving parts: belt, rollers, gears and bearings.
2. Periodically check the condition of the gear motor.
3. Periodically check the general condition of the machine.
4. If any of the rods on the wire mesh belts break, replace the broken rod with a new one using a
connecting tube. The connecting tube must always be situated where there are no rollers.
Image 20. Belt rod repair
5. When reassembling the belt on its chassis, remember that the smooth side is the upper face and
that the ends of the wires must always face in the opposite direction to the forward motion.
Image 21. Belt fitting

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9. TROUBLESHOOTING
The table below lists the problems that might occur with the machine, their potential causes and how
to solve them.
Problem
Cause
Solution
The machine does not start
Machine unplugged
See manual “6.2. Start-up”, point
4
The batter tank is not correctly
positioned
Locate it using its own centring
pieces.
Electronic fault
Completely disconnect the
machine for 5-10 seconds
The belt makes a noise
Incorrect belt tension
See manual “6.3. Notes”, point 1
The mesh is twisted
Straighten, repair or replace
affected area. See manual “8.
Maintenance”, points 4 and 5
The tooth rollers are worn.
See manual “8. Maintenance”,
point 1
The pieces are deformed as they
pass through the breader.
There is insufficient bread.
See manual “6.2. Start-up”, point
6
The batter is not correct.
The batter should be smoother or
colder.
The bread forms lumps
There is too much batter and it is
coming into contact with the
bread.
See manual “6.2. Start-up”, point
5

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10. GENERAL DIAGRAM
10.1 Overview
Number
Description
Reference
Units
1
MINI BREADER CHASSIS
40010100
1
2
FRONT LEG
40130100
2
3
BACK LEG
40130200
2
4
LEG CROSSBAR
40130300
2
5
UNIT COMPLETE DRIVE SHAFT BREADING BELT
44670000
1
6
UNIT COMPLETE DRIVE SHAFT BATTER BELT
44680000
1
7
UNIT COMPLETE BEARING HOUSING LEFT
BREADING BELT
44620000
1
8
UNIT COMPLETE BEARING HOUSING RIGHT
BREADING BELT
44630000
1
9
UNIT COMPLETE BEARING HOUSING BATTER
BELT
44640000
2
10
UNIT COMPLETE SHAFT BREADING BELT
PASSIVE ROLLER
44760000
3
11
UNIT COMPLETE TENSIONING SHAFT BREADING
BELT
44560000
1
12
UNIT COMPLETE TENSIONING SHAFT BATTER
BELT
44770000
2
13
UNIT LOWER SHAFT COMPLETE BATTER BELT
44790000
2
14
UNIT COMPLETE SHAFT BATTER BELT
LOWERING ASSEMBLY
44780000
1
15
UNIT COMPLETE MINI BREADER
44820000
1
16
UNIT CONTROL PANEL
40250000
1
17
UNIT ELECTRICAL CABINET
40260000
1
18
UNIT GEAR MOTOR
PLEASE CONSULT
1
19
BLANK CONTROL PANEL COVER
40160800
1
20
PANEL INSIDE PROTECTOR
40250200
1
21
SWITCH PROTECTOR
40250500
1
22
LOWER TURBINE
40300000
1
23
DRIVE GEARS
40091000
1
24
MOTOR AXIS
40091100
1
25
GEAR END WASHER
40000500
5
26
BREADER TANK DISCHARGE DOOR
40160600
1
27
BREADER DISCHARGE DOOR LATCH
40160700
2
28
BATTER TANK SUPPORT
40161000
1
29
BREADING BELT CHASSIS
40030100
2
30
MESH SLIDING PLATFORM
40030200
1

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31
DUST PROTECTION COVER
40031200
1
32
BREADER CONVEYOR BELT
44710000
1
33
BREADER BELT POSITION GUIDE PIVOT
40010500
2
34
M8 FIXING KNOB
00040200
6
35
BATTER BELT CHASSIS
40040100
2
36
BATTER TANK
40020100
1
37
DRIVE GEAR SIDE SPACER
40040300
38
SAFETY MICROSWITCH
40041500
1
39
BATTER WIRE MESH CONVEYOR BELT
44720000
1
40
STAINLESS G 1/2” H-H STOPCOCK
SI0136LP12
1
41
RIGHT TRAY SUPPORTANGLE
40130500
1
42
LEFT TRAY SUPPORTANGLE
40130600
1
43
GEAR TRAIN COVER
40160500
1
44
AIR BLOWER OUTLET ELBOW
PLEASE CONSULT
1
45
AIR BLOWER OUTLET MOUTH
PLEASE CONSULT
1
46
BATTER ROLLER
40190100
1
47
BATTER ROLLER FIXING BRACKET
40190200
2
48
BATTER ROLLER GUIDE CHANNEL
44570000
2
49
SIDE GUIDE PIVOT
40190400
4
50
BLUE POLYAMIDE WHEEL WITH STAINLESS
STEEL BRAKE
SI0125NOX9RX
4
51
LS-11 LIMIT SWITCH
EL0220LS11
1
52
COVER CONNECTOR GLAND
EL0220PMA20G
1
53
SINGLE PHASE PLUG 1409-19
EL0220CEM
1
54
GENERAL SWITCH
EL1320IL20A
1
55
REVERSE KNOB
44970000
1
56
BREADER ON-OFF STICKER
PA023040OFON
1
57
D-120 ROUND BREADER STICKER
PA0230D120
2
58
TRIANGULAR FRONT MINI STICKER
PA0230FT40
2
59
BREADER REAR COVER STICKER
PA0230TP40
1
60
CE MARKING
PA0230CE
1

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Figure 1. Standard overview 1
Figure 2. Standard overview 2