GATmatic GT410 User manual

GT410 ATF System Service Centre
GT410
ATF System Service Centre

GT410 ATF System Service Centre
1
Safety
Read all service procedures and precautions, installation instructions and equipment operating
manuals thoroughly. Failure to observe these precautions, or the improper use of equipment,
could result in property damage, serious injury or death. Never allow improperly trained
personnel to perform these procedures or operate equipment.
Read and understand the User’s Manual before attempting to operate the GT410.
Prohibit running the EXCHANGE or ADD function before connecting to the vehicle.
Do not smoke in proximity to the machine while it is in operation.
Do not use the machine in proximity to sources of heat and fire.
Do not expose to direct sunlight or rain, use in well-ventilated work area only.
Turn off the power after the operation is completed.
When it is in operation, keep the hoses away from rotating elements and hot parts such as
cooling fans, radiators, etc.
Vehicle exhaust includes various poisonous and harmful gases (such as carbon monoxide,
hydrocarbon, nitrogen oxygen complex, etc.). Keep the unit in a well ventilated work area
when performing operation and wear safety goggles, respirator and clothes.
The operator should keep away from the heat parts such as exhaust hoses and radiator to
avoid the personal injury.
When disconnecting any connector of the pressurized fuel pipe, wrap the connector with
towel to prevent the fuel from spurting out.
The children and mental retardation personnel should keep away from the unit during
operation.
The operator should be quite familiar with the shift of automatic transmission to avoid
transmission damage caused by improper operation.
Always make the drive wheels hanging when cleaning the transmission or exchanging fluid.
The unit should be placed vertically and should not be placed upside down.
When changing fluid, the operation should be performed by properly trained personnel. The
quality of the selected ATF must conform to the direction as specified in the manual of the
auto to be operated. Otherwise, we shall not be liable for any direct or consequential
damages.
Note: specifying operations that require attention when operating the equipment.
Warning: Specifying a possible hazard that could result in damage to the
machine or personal injury.

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CONTENTS
FEATURES..................................................................................................................................................................... 3
WORKING CONDITIONS................................................................................................................................................. 3
SPECIFICATIONS........................................................................................................................................................... 3
STRUCTURE...................................................................................................................................................................4
1. OUTLINE 4
2. CONTROL PANEL 5
OPERATIONS................................................................................................................................................................. 6
1. PREPARATION 6
1.1Jack vehicle................................................................................................................................................................ 6
1.2 Connecting hose.........................................................................................................................................................6
.3 Power cables connection...............................................................................................................................................7
1.4 Check-up................................................................................................................................................................... 7
2. FILLING LIQUID 7
2.1 Filling detergent..........................................................................................................................................................7
2.2 Adding new fluid......................................................................................................................................................... 7
3. ATF EXCHANGE 7
4. ADJUSTING FLUID LEVEL 7
4.1 Increase fluid amount..................................................................................................................................................7
4.2 Decrease fluid amount................................................................................................................................................ 8
5. EMPTY NEW FLUID TANK/USED FLUID TANK 8
6. SYSTEM SETTING 8
6.1 Parameter setting....................................................................................................................................................... 8
6.2 Calibration..................................................................................................................................................................8
6.3 Pipelines self-clean.....................................................................................................................................................8
6.4 System inquiry............................................................................................................................................................8
6.5 Equipment info........................................................................................................................................................... 8
6.6 Help...........................................................................................................................................................................8
MAINTENANCE............................................................................................................................................................... 9

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Introduction
The transmission fluid inside transmission will go bad after a period of usage of automatic
transmission. If the transmission fluid cannot be changed completely in time, it may cause the
abnormality to the transmission. General auto transmission fluid changer can not control the
filling quantity of the ATF as required, the excessive or shortage filling will cause the damage to
auto transmission. GT410 auto transmission changer can complete the flush and fluid
exchange in 15 minutes for transmission, torque converter and radiator. The fluid exchange
rate is nearly 100%.
Features
Filling of automatic transmission fluid.
Automatic identification and intelligent switch the in/ out fluid flow direction.
Circulating cleaning for automatic transmission.
Automatic exchange of new/used fluid.
Intelligent electronic control the full automatic equivalent exchange of new and used fluid.
Various special adapters are applicable to vehicle types made in Europe, America and Asia.
Effectively resolve the incomplete fluid exchange of manual operation.
It improves the working performance of auto transmission.
It prolongs the work life of transmission.
Working Conditions
Ambient temperature: -10~+40°C
Relative humidity: ＜85%
Specifications
Power supply: DC 12V
Maximum power: 250W
Pressure gauge: 0~150psi
Fluid outlet hose: 2.5 m
Fluid return hose: 2.5 m
Filter precision: 5µm
Fluid tank: 20L×2
Equivalent exchange error: ±100ml
Noise: <70db
Gross weight: 60Kg

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Structure
1. Outline
Fig.1
1- Pressure Gauge ; 2- Sight indicator of new/Used fluid; 3- Operation Panel;
4- Inlet/Outlet pipeline; 5- Drain fluid port;
1
3
4
5
2

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2. Control panel
The control panel is shown as in Fig.2.
Fig.2
Description:
ICON
NAME
DESCRIPTION
LEFT arrow、RIGHT arrow
Set parameter、Item select
DOWN arrow、UP arrow
Item select
ENTER
Confirm key
Parameter confirm, Function
execute
EXIT
Return key、Exit key
Exit function
Service function
Exchange ATF
Adjust function
Quantify adjust fluid amount of
AT system
Empty fluid tank
Empty new fluid tank/used fluid
tank
System setting
Set parameter of system

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Operations
Note:
1/ Do not fill the ATF/ Detergent into machine during the unit is in operation.
2/ Please remove the used fluid from the tank of the machine timely after Exchange.
3/ Do not turn off the engine during the unit is in Exchange.
4/ The operator must be nearby the machine during the unit working.
1. Preparation
1.1Jack vehicle
Jack the vehicle to get the drive wheel off the ground at least 200mm, draw the brake handle
and add stop wheel ware before and after carrying wheel. Refer Fig.3
Fig.3
1.2 Connecting hose
1) Locate a fluid hose that is connected to the radiator and transmission at the most
convenient location and then disconnect the adaptor. Locate a matched connector inside
box and connect it to the disconnected adapter.
2) Connect the two hoses marked “TO TRANSMISSION” of GT410 to the disconnected two
ends of the hoses of automatic transmission (no consideration of the fluid flow). Refer to
Fig.4.
Fig.4

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.3 Power cables connection
Connect the power cables clamps of the unit to the two poles of the vehicle battery.
1.4 Check-up
1) Start the engine, and ensure that there is no leakage in pipeline.
2) Open the GT410 power switch and ensure that the power of the unit is normal.
2. Filling liquid
2.1 Filling detergent
When you are ready to perform the circulating cleaning for auto transmission, fill proper
detergent from the fill port under the circumstance that there is no new fluid.
2.2 Adding new fluid
When you are ready to perform the exchange operation, fill new fluid to be replaced from
the fill port.
3. ATF exchange
1) Fill the fluid into the tank of the unit.
2) Start the vehicle to make the transmission to normal fluid temperature
3) Setting the exchange fluid amount and run the Exchange function.
4) When the exchange is completed, the unit will alarm and it enters the circulating
cleaning state.
5) If there is no used fluid into the old tank of the unit keeping 40 seconds, the unit will
alarm and please check the pipeline.
6) Check the fluid level inside transmission. If the level is not enough, supplying fluid is
required. Refer to the section of Adjust fluid level for the detailed operation.
7) Disconnect the unit and resume the hoses of the transmission.
8) Start the engine and check if there is fluid leakage in the auto pipeline.
Note:
Switch each gear when exchanging. The time of each shift should stay about 1
minute, which depends on actual situation. When the auto is running at
high-speed gear and accelerate the speed to more than 60 km/h, the ATF inside
fuel control pipeline can be exchanged.
To ensure the exchange quality, the quantity of new fluid inside the unit should
be 2L~3L more than that of the fluid required by auto transmission.
Do not add new fluid from the new tank during the running period of exchange.
Otherwise, the operation will result in inequality amount. If there must be added
the new fluid, fill after this exchange is completed!
4. Adjusting fluid level
4.1 Increase fluid amount
When the fluid in transmission is not enough, supply it with the desired amount of fluid.
Select adjust function, set the amount of add new fluid, press ENTER button to run.

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4.2 Decrease fluid amount
If the quantity of the ATF is more than the standard amount, it is necessary to decrease
the fluid amount inside transmission.
Select adjust function, set the amount of return used fluid, press the ENTER key to run.
5. Empty new fluid tank/used fluid tank
1) Select the empty fluid tank function
2) Connect the drain oil pipe to the drain oil port of the unit. Prepare a wasted fluid tank.
3) Choose the need to empty fluid tank, press the ENTER key to run.
4) The unit will stop after the fluid tank is empted..
6. System setting
1）Select the system setting function.
2）Select each function to operate.
6.1 Parameter setting
Language : English and Chinese
Unit: metric, Imperial and U.S.
6.2 Calibration
It will require setting the weight of weights during calibration. The weight of weights range is 10kg~20kg.
The calibration can be performed steps by the prompts of LCD panel.
6.3 Pipelines self-clean
Fill new fluid which is different from the fluid before into the new tank. It will clean the pipelines through
this function.
6.4 System inquiry
It can inquire the total times of service.
6.5 Equipment info
It can inquire the serial number and version of the unit.
6.6 Help
It list warning or alarm information of equipment of the unit. And provide the simple solution.

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Maintenance
Pay attention to each connection to check if there is any leakage during fluid exchange.
When any leak is found, stop the GT410 immediately and check for the unit. Start to
exchange fluid again after reconnection is made.
Before cleaning up the unit, the used fluid should be drained out from the used fluid
tank and the new fluid should be drained out from new tank and stored in container
after every usage to protect the electronic scale is on the no load state at non-work
condition.
Keep the new fluid tank clean.