GE PACSystems RSTi User manual

GE
Intelligent Platforms
Programmable Control Products
PACSystems RSTi
Network Adapter
Manual
User Manual, GFK-2746
January 2012

Warnings, Cautions, and Notes
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury exist in this
equipment or may be associated with its use. In situations where inattention could cause
either personal injury or damage to equipment, a Warning notice is used.
■Installing or removing modules or wiring with power applied to the system or field wiring
can cause an electrical arc. This can result in unexpected and potentially dangerous
action by field devices. Arcing is an explosion risk in hazardous locations. Be sure that the
area is non-hazardous or remove power appropriately before installing or removing
modules or wiring.
■Potentially dangerous voltages are present on a module’s terminals, even when system
power is turned off. Field power must be turned off when installing or removing a terminal
block assembly.
■Personnel, who install, operate and maintain automation systems that contain these
products must be trained and qualified to perform those functions.
■Overloading power modules or Network adapter can result into electric arc & damage to
modules.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
■Check the rated voltage and terminal array before wiring.
■Ensure that specified environmental conditions are not exceeded. Avoid placing the
module in direct sunlight.
■Review module specifications carefully, and ensure that input and output connections are
made in accordance with the specifications.
■Use specified cables for wiring.
■Field power isolators must be used according to the requirements of the
5VDC/24VDC/48VDC or AC Voltage modules used in the system.
■If system power consumption exceeds the power limits, use system power expansion
modules.
■Make sure power supplies for system power and field power must be supplied from
separate sources.

Note: Notes merely call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, or to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Intelligent Platforms assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Intelligent Platforms makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 2011 GE Intelligent Platforms, Inc.
All Rights Reserved

Contact Information
iii RSTi Network Adapter Manual User Manual–January 2012 GFK-2746
If you purchased this product through an Authorized Channel Partner, please contact the seller
directly.
General Contact Information
Online technical support and Global
Care
http://support.ge-ip.com
Additional information
http://www.ge-ip.com/
Solution Provider
[e-mail]
Technical Support
If you have technical problems that cannot be resolved with the information in this manual, please
contact us by telephone or email, or on the web at http://support.ge-ip.com
Americas
Online Technical Support
http://support.ge-ip.com
Phone
1-800-433-2682
International Americas Direct Dial
1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email
[email protected]
Customer Care Email
custom[email protected]
Primary language of support
English
Europe, the Middle East, and Africa
Online Technical Support
http://support.ge-ip.com
Phone
[phone]
EMEA Direct Dial
[phone] (if toll free 800 option is unavailable or if
dialing from a mobile telephone)
Technical Support Email
[email protected]
Customer Care Email
custom[email protected]
Primary languages of support
English, French, German, Italian, Czech, Spanish
Asia Pacific
Online Technical Support
http://support.ge-ip.com
Phone
[phone]
[phone] (India, Indonesia, and Pakistan)
Technical Support Email
[email protected] (China)
[email protected] (Japan)
[email protected] (remaining Asia customers)
Customer Care Email
custom[email protected],
custom[email protected] (China)

Contents
GFK-2746 v
Introduction................................................................................................................. 1-6
List of RSTi Network adapters................................................................................................1-9
PACSystem Documentation....................................................................................................1-9
Installation................................................................................................................... 2-1
PROFIBUS Network Adapters.................................................................................... 3-1
STXPBS001............................................................................................................................3-2
STXPBS* ................................................................................................................................3-5
PROFIBUS Module Installation............................................................................................3-24
PROFIBUS Module Configuration.......................................................................................3-33
Example.................................................................................................................................3-46
Diagnostics............................................................................................................................3-63
PROFINET Network Adapters .................................................................................... 4-1
STXPNS001............................................................................................................................4-2
PROFINET Module Installation..............................................................................................4-6
PROFINET Module Configuration .......................................................................................4-15
Diagnostics............................................................................................................................4-21
IO Guide Pro................................................................................................................ 5-1
Notation...................................................................................................................................5-2
System Requirement................................................................................................................5-3
Installation...............................................................................................................................5-4
User Interface........................................................................................................................5-11
Using IOGuidePro.................................................................................................................5-27
Error Code.............................................................................................................................5-44
Tools (For Future Release)....................................................................................................5-47
Online Commands.................................................................................................................5-54
Product Certifications and Installation Guidelines for Conformance ...................A-65
Important Notes....................................................................................................................A-65
Government Regulations......................................................................................................A-67
Environmental Specifications...............................................................................................A-68
Abbreviations .......................................................................................................................A-69

GFK-2746 Chapter
1-6
Introduction
The PACSystems RSTi Network Interface and I/O family provides a low cost, modular
distributed I/O system. The RSTi network is ideally suited for distributed applications such
as water/wastewater, process control, packaging and assembly. You can easily add RSTi
modules to the system to build functional remote I/O stations to meet your application
requirements.
Sr. Number
Label
Removable Switch of Terminal Block
Tester Pin Hole
Screw less Connection System
I/O Status Display LED
Chapter
11
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1-7
1
Sr. Number
Label
System-Data Pin (6 Pins)
Module Number Marking (Header Type)
Header Type Module (16 points)
Field Power Pin (2 pins)
RTB (Removable Terminal Block)
Reserved communication Port (Useful to only
manufacturer)
PUSH Lock for DIN rail
Fieldbus Connector
Module Number Marking (on the Removable terminal
Block
Node ID or station address setting
A set of interconnected RSTi modules can be chosen to suit the application and
connected as a slave on a PROFIBUS or a PROFINET network. An RSTi PROFIBUS or
PROFINET Network Adapter provides the interface between the network and the RSTi
modules. The Network Adapter and I/O modules selected for an application constitute an
I/O station.

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I/O Station Capacity
Up to 32 IO devices can be connected to a Network Adapter (STXPBS001,
STXPNS001) whereas. PROFIBUS network adapters with integrated IO support only
up to 8 IO modules. The power consumption of all the modules in the node should be
calculated and ensured that it does not exceed the capacity of Network Adapter and
power modules.
The sum of all input and output data can be up to:
504 bytes per station for a PROFINET network
256 bytes per station for a PROFIBUS network
The maximum number of I/O stations per RX3i Profinet controller is 128 and for Rx3i
profibus Controller is 125
Network Topology
For PROFIBUS networks, I/O stations can be connected via linear bus architecture with
active bus termination at both ends. Devices in a PROFIBUS network connect directly to
the bus cable or indirectly via stub lines.
For PROFINET networks, I/O stations can be connected using either linear or star
architecture.
Installation
The Network Adapter must be connected to the left of the other RSTi modules in the I/O
station.
Within the RSTi station the bus connection, power supply, and power distribution are
completed by connecting modules together on the DIN rail. Sensors and actuators are
wired to the RSTi 
terminal strips. These terminal strips can be keyed so that they cannot be accidentally
swapped. If a module must be replaced, the wiring does not need to be removed; just
remove the terminal strip from the module.
An All-in-One PROFIBUS Network Adapter that includes built-in digital I/O is available. It
combines the advantages of slice-type and block-type construction and offers reduced
system design and maintenance costs. You can add up to eight IO modules to the All-in-
One adapter.
Features
Modules can be easily installed and connected without tools.
Flexible and modular structure allows I/O stations to be easily expanded.
A comprehensive selection of I/O modules supports a wide range of applications.
Small removable terminal blocks conserve panel space and save time making system
connections.
By using Pin Slide way for stable system configuration, the contact between modules
can be maximized after module connection.
Module-based diagnostic functions
The amount of costly parallel wiring is reduced. Within a station, voltage and data
routing can be carried out without additional wiring, reducing the cabinet space
needed.

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1
Different parts of the system can be operated independent of one another. This
means that pretests can be carried out when the system is set up and that the whole
system can be adapted and expanded.
List of RSTi Network adapters
RSTi:
PROFIBUS Network Adapters:
■STXPBS001 PROFIBUS DP/V1 network adapter
■STXPBS032 32 point Positive Logic Input
■STXPBS132 32 point Negative Logic Input
■STXPBS232 32 point Negative Logic Output
■STXPBS332 32 point Positive Logic Output
■STXPBS016 16 relay output
■STXPBS116 16 relay output isolated
■STXPBS432 16 Positive Logic in/16 Negative Logic out
■STXPBS532 16 Negative Logic in/16 Negative Logic out
■STXPBS824 16 Positive Logic in/16 relay out
■STXPBS924 16 Negative Logic in/16 relay out
■STXPBS825 16 Positive Logic in/16 relay out isolated
■STXPBS925 16 Negative Logic in/16 relay out isolated
PROFINET Network Adapter
■STXPNS001 PROFINET network adapter
PACSystem Documentation
■PACSystem RSTi I/O Manual GFK 2745

GFK-2746 Chapter
1-1
Installation
Module Mounting
How to mount on Din-Rail
1. Press down the module lightly on the Din-Rail until it clicks.
2. Press down till you can  You can use the PUSH
lock for DIN rail up as a second locking mechanism.
2
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How to dismount from Din-Rail
1. Ensure that the PUSH lock for DIN rail is pulled below. Pull down the locking
mechanism by using small flat screw driver as the following pictures;
2. Pull up the module to remove from the din rail.

GFK-2746 Chapter
1-1
PROFIBUS Network Adapters
PROFIBUS Network Adapters include STXPBS001 and STXPBS* modules.
■STXPBS001
The following are the features of STXPBS001:
STXPBS001 is connected with the PROFIBUS-DP by means of 9 Pin D-sub
Connector.
It works as a slave in the Master/Slave environment.
The node size is able to extend up to 32 IO modules units.
Each STXPBS001 can control maximum 1024 digital input/1024 digital output, or
64 analog input/64 analog output channels.
LED indicators for diagnostic functions (the status of Module, network expansion
units, and field power)
It has got the PNO conformance certificate. This means it has interoperability with
other PROFIBUS products.
It supports the communication speed from 9.6Kbps to 12Mbps and the auto baud
rate detection.
The station number is assigned by rotary switch.
■STXPBS*
The following are the features of STXPBS*:
STXPBS* supports PROFIBUS communication protocol and is connected with
PROFIBUS by means of 9 Pin open Connector.
These modules work as a slave under Master/Slave circumstances.
They allow I/O Data communications with Master by means of polling process.
They support the transmission rate from 9.6Kbps to 12Mbps and Auto Baudrate
Detection.
They also define the Node Address and communication speed by using Dip
Switch.
* indicates STXPBS032/132/232/332/016/116/432/532/824/924/825/925.
3
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STXPBS001
Interface and Data
The following screenshot shows the interface diagram for STXPBS001.
Figure 1: PROFIBUS Network Adaptor Module: STXPBS001
The following table lists the pin numbers and their description for STXPBS001.
Table 1: STXPBS001: Pin Description
Pin Number
Description
Pin Number
Description
0
System power 24v
1
System power 0 v
2
Ground
3
Ground
4
Field power 0v
5
Field power 0v
6
Field power 24v
7
Field power 24v

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Specification The following table describes the Specifications of STXPBS001.
Table 2: STXPBS001: Interface and General Specifications
Items
Specification
Interface Specification
Redundancy
Not supported
Repeater Control Signal
RS-485 Signal
Freeze mode
Support
Sync mode
Support
Auto baud rate
Support
Fail safe mode
Support
Station type
Slave
FMS support
Not supported
Number of Station
100 Station/Max (Rotary switch #0~99)
Number of Expansion I/O slots
Maximum 32 slots
I/O Data Size
Total: Input 128bytes/Output 128bytes
Maximum Discrete I/O: Input 1024points/Output
1024points
Maximum Analog I/O: Input 64channels/Output
64channels
Indicators
1 green/red Module Status Indicator
1 green Network Status Indicator
1 green/red IO Module Status indicator
1 green Field Power Status indicator
Baud Rate
9.6K~12M (1.2Km~100m) (Auto baud rate Selection)
Module Location
Starter module - First side of RSTi system
Field Power detection
Detect Field Power @ minimum 11Vdc
General Specification
Surrounding Air Temperature/
Ambient Temperature
-20℃50℃for UL applications. -20℃to 60℃for non UL
applications. Storage -40℃85℃
Relative Humidity
5% ~ 90%, without condensation
Durable-vib./impact
IEC68-2-6(2G)/10G at non-driving
EMC/ESD
EN50082/EN50081
Mount Position
First module of RSTi system
Atmosphere
No excessive dust , No corrosive gases
Field Supply Voltage
Class 2, 24VDC
24VDC (11VDC ~ 28.8VDC)
Field Supply Current
Maximum 10A
Mount
DIN-Rail
System Power
Supply voltage: 24Vdc nominal
Supply voltage range: 11~28.8Vdc
Protection: Output current limit (Minimum 1.5A)
Reverse polarity protection
Power Dissipation
60mA typical @24Vdc
Current for I/O Module
1.5A @5Vdc

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Isolation
System power to internal logic: Non-isolation
System power to I/O driver: Isolation
Field Power
Supply voltage: 24Vdc nominal
Supply voltage range: 11~28.8Vdc
Maximum Current Field Power Contact
DC 10A Maximum
Weight
155g
Module Size
42mm x 99mm x 70mm
Certification
UL/cUL/CE/PROFIBUS (PNO)
Environment Condition
Environmental Specifications" in Appendix A.
Technical Specification
Network Type
PROFIBUS-DP
Network Cable
PROFIBUS-DP Special Cable
Cable Length
1.2Km ~ 100m
Communication Speed
9.6kBaud ~ 12MBaud
Maximum Station No.
99 Station (Include Master Scanner)
Station Type
PROFIBUS-DP Slave
Expansion No.
Maximum 32 Module
Maximum Digital I/O
Input: 1024point / Output: 1024point
Maximum Analog I/O
Input: 64Ch/Output: 64Ch
I/O Data Size
Input: 128Bytes / Output: 128Bytes
Baud rate Setting
Support Auto-baud rate
Station No. Setting
Rotary S/W #1, #2 (x10, x1)
Power Dissipation
60mA

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STXPBS*
Interface and Data
STXPBS032 –Profibus Network Adapter with32 point Positive Logic Input
The following screenshot shows the interface diagram for STXPBS032.
Figure 2: PROFIBUS Network Adaptor Module: STXPBS032
The following table lists the pin numbers and their description for STXPBS032.
Table 3: STXPBS032: Pin Description
Pin Number
Description
Pin Number
Description
01-0
Input Channel 0
03- 0
Input Channel 16
01-1
Input Channel 1
03-1
Input Channel 17
01-2
Input Channel 2
03-2
Input Channel 18
01-3
Input Channel 3
03-3
Input Channel 19
01-4
Input Channel 4
03-4
Input Channel 20
01-5
Input Channel 5
03-5
Input Channel 21
01-6
Input Channel 6
03-6
Input Channel 22
01-7
Input Channel 7
03-7
Input Channel 23
02-0
Input Channel 8
04-0
Input Channel 24
02-1
Input Channel 9
04-1
Input Channel 25
02-2
Input Channel 10
04-2
Input Channel 26
02-3
Input Channel 11
04-3
Input Channel 27
02-4
Input Channel 12
04-4
Input Channel 28

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02-5
Input Channel 13
04-5
Input Channel 29
02-6
Input Channel 14
04-6
Input Channel 30
02-7
Input Channel 15
04-7
Input Channel 31