GEA Lagoon Agitator User manual

Lagoon Agitator
PTO Agitator
Instruction Manual / Installation Instructions
(Original instructions)
2010-9015-017
04-2015
engineering for a better world GEA Farm Technologies

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Contents
1 Preface 4........................................................................
1.1 About this manual 4.................................................................................
1.2 Manufacturer's address 5............................................................................
1.3 Customer service 5.................................................................................
1.4 Declaration of conformity 6...........................................................................
1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 7...................
2 Safety 11.........................................................................
2.1 Owner's obligation of care 11..........................................................................
2.2 Explanation of safety symbols 12......................................................................
2.3 Basic safety instructions 13...........................................................................
2.4 Personnel qualifications 14............................................................................
2.5 Protective devices 15.................................................................................
3 Description (overview) 16..........................................................
3.1 Product applications 16...............................................................................
3.2 Changes to the product 16............................................................................
4 Main view 17......................................................................
4.1 Lagoon Agitator 17...................................................................................
5 Technical data 19.................................................................
5.1 Geometric data 19...................................................................................
5.2 Hydraulic hoses 19..................................................................................
5.3 Undercarriage 19....................................................................................
5.4 Tire 21.............................................................................................
5.5 Tractor specifications 21..............................................................................
5.6 Performance data 22.................................................................................
5.7 Bolt torque chart 22..................................................................................
5.8 Lubricant specifications 22............................................................................
6 Handling and assembly 23.........................................................
6.1 Special personnel qualification required for handling 23...................................................
6.2 Safety instructions for handling and assembly 23.........................................................
6.3 Preparation 23......................................................................................
6.4 Packing material disposal 24..........................................................................
6.5 Handling the product and accessories 24................................................................
6.6 Lagoon Agitator assembly 25..........................................................................
7 Initial commissioning 31...........................................................
7.1 Special personnel qualification required for initial commissioning 31.........................................
7.2 Safety instructions for initial commissioning 31...........................................................
7.3 Hydraulic control valve setup 31.......................................................................
7.4 Spare safety shear bolts 33...........................................................................
7.5 Initial commissioning checklist 33......................................................................
7.6 Checks after initial commissioning 37...................................................................
7.7 Handing over to the owner 37.........................................................................
8 Operating 38......................................................................
8.1 Special personnel qualification required for operation 38...................................................
8.2 Safety instructions for operation 38.....................................................................
8.3 Checks before operating 38...........................................................................
8.4 Description of controls 39.............................................................................
8.5 Connecting the Lagoon Agitator 39.....................................................................
8.6 Moving the Lagoon Agitator 42........................................................................
8.7 Positioning the agitator 43.............................................................................
8.8 Agitation mode 46...................................................................................
8.9 Removing the agitator 47.............................................................................

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9 Troubleshooting 50...............................................................
9.1 Special personnel qualification required for troubleshooting 50.............................................
9.2 Safety instructions for troubleshooting 50................................................................
9.3 Troubleshooting possible faults 51.....................................................................
10 Maintenance 52...................................................................
10.1 Special personnel qualification required for maintenance work 52...........................................
10.2 Safety instructions for maintenance 52..................................................................
10.3 Scheduled maintenance responsibilities 53..............................................................
10.4 Visual inspection 54..................................................................................
10.5 Check oil level in oil bath 54...........................................................................
10.6 Check oil level in oil tank 54...........................................................................
10.7 Grease the PTO driveline 54..........................................................................
10.8 Grease driving shaft bearings 55.......................................................................
10.9 Grease swivel hitch 55...............................................................................
10.10 Grease undercarriage pivot points 55...................................................................
10.11 Grease bearing housing 56...........................................................................
10.12 Clean the equipment 56..............................................................................
10.13 Replace propeller knife 56............................................................................
11 Decommissioning 57..............................................................
11.1 Special personnel qualification required for decommissioning 57............................................
11.2 Safety instructions for decommissioning 57..............................................................
11.3 Temporary decommissioning 57.......................................................................
11.4 Final decommissioning/disposal 57.....................................................................
12 Appendix 58......................................................................
12.1 Label position 58....................................................................................
12.2 Abbreviations 59.....................................................................................
12.3 Hydraulic diagrams 60................................................................................

Preface
About this manual
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1 Preface
This is a GEA product. GEA is the manufacturer of the
Houle product line. This product was formerly known
under HOULE trademark.
1.1 About this manual
The manufacturer reserves the right to make changes due to technical
developments in the data and images given in this manual.
Reproductions, translations and copies of any kind, even of extracts, require
written authorization from the manufacturer.
Abbreviations, units, specialist terms, special names or terminology are
explained in detail in section Appendix.
This manual is supplied with the product.
● This manual should be kept close at hand and remain with the equipment
even if the equipment is sold.
● This manual is not subject to an amendment service. The most recent
version can be obtained through the dealer or directly from the
manufacturer.
Pictograms used
This pictogram indicates information that will be helpful toward a better
understanding of the working processes.
This symbol indicates another document or section to refer to.
All manuals have a reference number. The 4 middle digits specify the language
of the instruction manual:
language language language
-9000- German -9013- Dutch -9032- Serbian
-9001- English (United
Kingdom)
-9015- English (North
American)
-9034- Slovak
-9002- French (France) -9016- Polish -9035- Chinese
-9003- Italian -9018- Japanese -9036- Lithuanian
-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)
-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)
-9007- Swedish -9023- Czech -9040- Latvian
-9008- Norwegian -9024- Finnish -9041- Estonian
-9009- Russian -9025- Croatian -9043- Spanish (Central
America)
-9010- Greek -9027- Bulgarian
-9012- Turkish -9029- Slovenian
The instruction manuals may not be available in all the listed languages.

Preface
Customer service
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1.2 Manufacturer's address
GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
+1 819 477 - 7444
+1 819 477 - 5565
www.gea-farmtechnologies.com
1.3 Customer service
Dealer
If necessary, please contact your nearest dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
www.gea-farmtechnologies.com
European contact information:
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
www.gea-farmtechnologies.com
US contact information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
www.gea-farmtechnologies.com

Preface
Declaration of conformity
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1.4 Declaration of conformity
Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
Product description: Lagoon Agitator
Type of product: PTO agitator
The named product is in conformity with the requirements of the following European directives:
2006/42/EC Machinery Directive
Conformity with the requirements of these directives is testified by complete adherence to the following
standards:
● Harmonized European standards
EN 894-2+A1
(2008-12)
EN 953+A1
(2009-05)
EN ISO 4254-1
(2010-01)
ISO 4413
(1999-08)
EN ISO 12100-1
(2004-01)
EN ISO 12100-2
(2004-01)
EN ISO 14121-1
(2007-11)
ISO/TR 14121-2
(2008-02)
NF X 08-003-1
(2006-07)
Safety of machinery - Ergonomics requirements for the design of displays and control actuators
Part 2: Displays
Safety of machinery - Guards
General requirements for the design and construction of fixed and movable guards
Agricultural Machinery - Safety
Part 1: General requirements
Hydraulic fluid power
General rules relating to systems
Safety of machinery - Basic concepts, general principles for design
Part 1: Basic terminology, methodology
Safety of machinery - Basic concepts, general principles for design
Part 2: Technical principles
Safety of machinery - Risk assessment
Part 1: Principles
Safety of machinery - Risk assessment
Part 2: Practical guidance and examples of methods
Graphical symbols - Safety colours and visual safety signs
Part 1: Design principles
Person responsible for compiling the
relevant technical documents:
Josef Schröer
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
'+49 (0) 2383 / 93-70
Drummondville, 01 April 2015
Yann Desrochers
(Head of Research and
Development)
The undersigned is acting by virtue of power of attorney from the management of:
GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6
This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs
443, 444 BGB.
This declaration of conformity becomes invalid if design changes are made which affect the technical data given in the instructions
and the correct use of the product, thereby significantly altering the machine!

Preface
GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty
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1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment
warranty
Important notice!
THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD
UNDER THE GEA HOULE TRADEMARK.
1.5.1 Limited warranty
GEA Farm Technologies Canada Inc. / Division GEA Houle (hereinafter
referred to as ”the Company”) warrants to the original buyer and end user
(hereinafter referred to as the ”Purchaser”) that the parts of all equipment sold
under the Company trademark are free from defects in material or workmanship
for a period of twelve (12) months from the date of delivery of the equipment to
the Purchaser. This written warranty takes precedence over any other written
warranty included in previous versions of the Company's manuals. Any
equipment used for commercial usage, commercial lease on one or more farms
is warranted for a reduced period of thirty (30) days only.
Components from third-party manufacturers that are not built by the Company,
and which are accessory to the equipment sold under the Company trademark
(including, without limitation, the motors and tires), are subject to such
third-party manufacturers' specific warranty coverage.
THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT
APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE
TRANSFERRED.

Preface
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1.5.2 Condition of the limited warranty
The Company, through its GEA authorized dealers only (hereinafter referred to
as ”Dealer”, reserves the right to either repair or replace all parts deemed
defective under the following conditions:
1. That the equipment is installed, operated and maintained in accordance with
the Company directives;
2. That the Purchaser uses the equipment in accordance with specific
instructions, under normal conditions, for the sole purpose for which the
equipment was designed;
3. That the Purchaser notifies in writing his Dealer or the Company (whichever
the case may be) of any defect of the equipment. In either case the
notification must be made within the twelve (12) months following the date
of the delivery to the Purchaser;
4. The Purchaser or the Dealer must keep the defective parts or equipment for
inspection by the Company and return such defective parts or equipment
prepaid to the Company, if requested;
5. That the Purchaser does not modify the equipment, nor attempts to repair
any equipment or parts without proper authorization from the Company;
6. Depending on the nature of the equipment involved and whether it is fixed
or transportable, the Company will repair or replace the defective parts of the
equipment free of charge where installed, or at the business place of the
Dealer or the Company, at its sole discretion.
1.5.3 Extent of limited warranty
This limited warranty DOES NOT cover:
● Defects caused by negligence of the Purchaser in the maintenance of the
equipment, improper use resulting from failure to adhere strictly to the
Company's manuals or non-compliance with prescribed maintenance
instructions provided by the Company (including, without limitation, lack of
lubrication of the equipment), as well as damages arising from
non-conforming installation of the equipment, or ambient temperature or
conditions of storage of the equipment that do not comply with the
Company's recommendations (including, without limitation, any damages
resulting from storage or operation of the equipment at a temperature equal
or below (5°C/41°F));
● Damages to equipment due to normal wear and tear or to external causes,
including issues of power or inadequate electrical conditions (including,
without limitation, inadequate tension (neutral/ground), abnormal
mechanical or environmental conditions (including, without limitation,
damages caused by fire, lightning, flood or other natural disaster), damages
caused by the use of sand litter or other abrasive or inadequate material
(including, without limitation, damages caused by solids in the manure, such
as stone, wood, iron, concrete, and strings), as well as damages caused by
ice or frozen manure blocking the evacuation line of the equipment or the
introduction of such solids in the equipment;

Preface
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● Freight and shipping associated with repair or replacement of equipment
under this limited warranty, as well as all costs relating to removal or
replacement of any equipment that is welded or affixed permanently to the
ground or a building (including, without limitation, labor costs, and costs
related to concrete or excavation);
● Claims arising from repairs or replacements made by the Purchaser without
the prior written consent of the Company. The Purchaser shall not remove
or alter any safety device, guard, or warning sign.
If the Purchaser fails to comply with any of its obligations referred to in this
paragraph, the Purchaser agrees to save the Company and the Dealer
harmless in respect of any liability or obligation incurred by the Company or the
Dealer resulting from such failure of the Purchaser.

Preface
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1.5.4 Warranty limitations and exclusion
NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER
THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE
EQUIPMENT SOLD.
Some states (or jurisdictions) do not allow the exclusion of implied warranties
so it is possible that this limitation may not apply.
THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE
WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF
PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY
COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY
JURISDICTION.
THE LIABILITY OF THE COMPANY AND ITS DEALERS UNDER THIS
WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UP TO THE CONTRACT VALUE FOR THE PURCHASED
EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR ANY
SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR
EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER, INCLUDING
INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF REVENUES OR
PROFITS, AND OTHER DISBURSEMENTS WHICH MAY OCCUR.
Some states (or jurisdictions) do not allow the exclusion or limitation of
incidental or consequential damages and so it is possible that these limitations
or exclusions may not apply.
1.5.5 General statements
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY
ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.
THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL
REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM
THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,
DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER
OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS
AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED
REPRESENTATIVES OF THE COMPANY.
IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE
VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED
WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE
VERSION) THE ENGLISH VERSION SHALL PREVAIL.

Safety
Owner's obligation of care
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2 Safety
2.1 Owner's obligation of care
This product is designed and constructed while taking into account a potential
risk analysis, a selection of harmonized standards and other technical
specifications to be complied with in order to guarantee a maximum level of
safety.
This product is designed for agricultural purposes only and is not intended for
use on public roads.
Safety is achieved when the safety instructions are followed. It is part of the
owner's obligation of care to implement these safety measures and make sure
they are carried out at all times.
In particular, the owner must ensure that:
● everyone working with or performing activities in connection with this
product, including himself, read the instructions contained in this instruction
manual and follow those instructions;
● everyone is regularly instructed on relevant matters;
● the equipment will not be towed on public road. If the equipment needs to
be towed on public road, the owner must adapt the equipment in accordance
with local towing safety regulations.
The owner must ensure a safe environment by providing:
● this instruction manual with this product;
● adequate lighting in all areas where activities in connection with this product
are performed. A minimum of 200 lux is required to ensure visibility of the
equipment, the controls and the safety labels;
● all required personal safety gear such as hearing, eye, feet protection, etc.
in all areas where activities in connection with this product are performed;
● supervision for inexperienced personnel working or performing activities in
connection with this product;
● the tools listed in this manual to perform activities in connection with this
product;
● an adequate installation of the product in order to use it for the sole purpose
for which it was designed;
● new parts to replace any defective, worn or damaged parts on this product;
● appropriate devices such as motor, engine, hydraulic unit, etc. to safely
operate this product. To meet the technical requirements, refer to section
Technical data;
● a product meeting the local rules and regulations.

Safety
Explanation of safety symbols
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2.2 Explanation of safety symbols
Safety symbols draw attention to the importance of the adjacent text.
The design of the warnings is based on ISO 3864-2 and ANSI535.6.
Safety symbols and key words
Danger!
The indication ”Danger” signals immediate danger to life or health of
personnel.
Death or serious injury will result if the danger is not avoided.
Warning!
The indication ”Warning” signals potential danger to life or health of
personnel.
Death or serious injury may result if the danger is not avoided.
Caution!
The indication ”Caution” signals dangerous situations.
Minor or moderate injury may result if the danger is not avoided.
Attention!
The indication ”Attention” signals important information on risks for the
product or the environment.

Safety
Basic safety instructions
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2.3 Basic safety instructions
● Read and follow the instructions of this instruction manual before performing
activities in connection with this product. Keep the instruction manual with
this product allowing anyone to refer to it at any time.
● Only trained personnel can operate this product to ensure safe operating
methods. Make sure the personnel performing activities in connection with
this product have the skills when special qualifications are required. Read
the section Safety - Personnel qualifications.
● Always wear personal safety gear such as hearing, eye, feet protection, etc.
when performing activities in connection with this product. Inspect the
personal gear and replace if worn and/or defective.
● Make sure the environment is safe through all steps listed in this manual.
Always be familiar with the environment surrounding the working area.
Locate the elements that can be dangerous in order to avoid them. Beware
of leaks and spills such as grease, oil, water, etc. which can make a surface
slippery causing injuries.
● No one stands near this product unless they are performing instructions
included in this manual. When near this product, keep body parts such as
hands, feet, hair as well as clothing away from dangerous parts such as
rotating parts, articulated parts, sharp edges, etc.
● Use this product only when in perfect working condition and for the sole
purpose for which it was designed. Do not use damaged, worn or defective
parts on this product, replace immediately to avoid serious damages and
injuries.
● Use only the tools listed in this manual to perform activities in connection
with this product in order to avoid injuries.
● Do not stand underneath suspended loads when handling this product or
parts: there is a potential risk of fall, damage and/or loss of stability. Handling
can only be performed by a qualified forklift operator.
● Never remove the safety devices such as guards, covers, chains, labels, etc.
from this product to ensure safety unless otherwise indicated in this
instruction manual. Refer to section Safety - Protective devices. Read and
follow the instructions of the safety labels affixed on this product and make
sure the safety labels are legible.
● The devices supplied by the owner to operate this product such as a motor,
an engine, a hydraulic unit, etc. must meet the technical requirements
indicated in section Technical data.

Safety
Personnel qualifications
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2.4 Personnel qualifications
The manufacturer intends to determine the difference between trained
personnel and qualified personnel.
Trained personnel
The operator was trained by the manufacturer or its legal representative to
follow all safety rules, cleaning method, general maintenance as well as the
operating methods.
It is the operator's responsibility to inform the farm workers of those rules,
maintenance and methods.
Qualified personnel
Qualified personnel refers to those having obtained the academic knowledge
of a specific field of work.
This personnel has followed a training and subsequently obtained a
certification, diploma or any other official document provided by a recognized
academic facility in the country of study.
An equivalence may be required when operating in other countries.
The special qualifications required in the following activities will be specified in
each section when applicable:
● Handling and assembly
● Initial commissioning
● Operating
● Troubleshooting
● Maintenance
● Decommissioning

Safety
Protective devices
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2.5 Protective devices
2.5.1 Protective safety parts
This product is equipped with safety parts protecting the user against
dangerous elements.
Those parts must be in perfect working condition and remain in place at all
times.
Replace if damaged, worn and/or defective. Refer to the part number.
Protective guard for power take off driveline
(Part No. 2010-7606-910) American
Protective guard for power take off driveline
(Part No. 2018-4701-630) European
Cylinder lock
(Part No. 2010-7620-000)
Stabilizing leg
(Part No. 2010-7612-440)
2.5.2 Safety labels
The labels affixed on this product inform the user of the potential dangers, the
prohibited manoeuvres, the proper procedures and applications when
performing activities in connection with this product.
The labels must remain in place and legible at all times.
Replace when damaged. Refer to the part number for the appropriate label.
Refer to section Appendix - Label position.

Description (overview)
Changes to the product
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3 Description (overview)
3.1 Product applications
The Lagoon Agitator is exclusively designed to:
● Agitate manure stored in a lagoon.
Functional description
The Lagoon Agitator is used to agitate the content of a lagoon efficiently and
safely.
Note!
This product and its equipment are designed for agricultural purposes
only. Any applications not listed above are considered as improper use
and will void the warranty!
The manufacturer is not liable for any resulting damages due to improper use
of this product. The user carries the risk. Proper use also includes reading and
following the instructions of this instruction manual.
● Original GEA Houle parts and accessories are specially designed for GEA
Houle products and equipment.
● The manufacturer expressly points out that only original parts and original
accessories supplied by GEA Houle are adapted, tested and authorized to
be used with this product or equipment. Do not use other supplier's parts or
equipment with GEA Houle product unless otherwise approved in writing by
GEA Houle.
● The manufacturer does not accept any liability toward injured people or
animals or damaged products and equipment caused by the use of other
manufacturers products.
3.2 Changes to the product
Unauthorised changes of the product can have a negative impact on the safety,
life span or functionality of the product.
Any changes not described in the product documentation are deemed to be
prohibited.
For safety reasons, do not carry out any unauthorized changes!
Planned changes must be approved by the manufacturer in writing.
Any unauthorised changes to the product will invalidate the warranty and may
invalidate the provided manufacturer's declaration or installation declaration.

Main view
Lagoon Agitator
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4 Main view
4.1 Lagoon Agitator
1
2
3
4
5
6
* Reinforcement truss available in option;
Draw bar 3 ft longer available in option;
Double wheels on lagoon agitator undercarriage available in option.
Legend:
1 Propeller 4 Cylinder lock
2 Knife 5 Jack
3 Undercarriage 6 Draw bar

Technical data
Undercarriage
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5 Technical data
5.1 Geometric data
Lagoon Agitator
Agitator length 32' (9,8 m) 42' (12,8 m) 52' (15,9 m) 62' (18,9 m) 72' (22 m)
Agitator height 71'' (1,8 m)
Agitator width See undercarriage
Agitator
weight
1765 lbs
(800 kg)
2130 lbs
(965 kg)
2845 lbs
(1290 kg)
3220 lbs
(1460 kg)
3860 lbs
(1750 kg)
Agitator center
of gravity Lifting point location
Propeller
diameter
24'' (610 mm) - [24'' (610 mm) pitch]
24'' (610 mm) - [32'' (813 mm) pitch]
5.2 Hydraulic hoses
I.D. ¼'' ½'' ¾''
O.D. 0.58'' 0.86'' 1.10''
Quantity of braids 222
Service pressure 400 bar
(5800 psi)
276 bar
(4000 psi)
207 bar
(3000 psi)
5.3 Undercarriage
Standard undercarriage
Height 60'' (1,52 m)
Width (overall) 106'' (2,69 m)
Weight 485 lbs (220 kg)
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