General Hobby Wilga 30cc User manual

Wilga 30cc
Assembly Manual

Caution!
You should not regard this plane as a toy!
To ensure safety, please read this instruction manual thoroughly before
assembly.
Building and operating a model plane requires diligent practice and correct
guidance. An inexperienced flyer can cause serious injury and property
damage.
Seek the assistance of an experienced RC pilot or model airplane club for
help with assembly, operation and maintenance to ensure your flying
experience is both enjoyable and safe.
Fly only in AMA (Academy of Model Aeronautics) approved areas.
Approved areas or areas approved by the Model Association of your
country.

Note: the accessories coming with airplane may not same as below list. Please inquire it with the distributor.

Main Landing Gear Installation
Install the landing gear into the fuselage by screws as shown.
Lock the wheels onto the landing gear by wheel axles.
LED light
Find out the LED light system.
Insert the LED light into the holder as shown.
Find out the holes for the LED light in the wings and rudder.
The voltage for the light is 6V.

Find out the hole for the LED light on the top of the rudder and cut it out.
Insert the LED light wire from the top of rudder, and glue it onto the rudder.

Rudder and tail wheel Installation
Find out the rudder and rudder tube
Insert the rudder tube into rudder.
Connect the rudder onto the fuselage.
Find out the steel as shown, insert it into the rudder and glue it.
Connect the rudder onto the fuselage by two pcs of carbon fiber tubes.
Connect it as shown, totally four pcs of wires.
Always do the wire insert the metal tube twice and scrimp the tube.
Insert the steel into the arm, and use screw to lock the steel with the arms.

There are totally three place for you to install the tail servo. Choose the
middle one to pull the rudder and tail wheel.
Find out above wood servo tray, and stick it onto the rudder servo position,
to make the rudder servo on a higher level.
The rest two servo hole could be installed with elevator servo.

Find out the parts bag for the tail landing gear
Assembly it as shown
Install the tail landing gear into the fuselage tail with screws
Connect one side of the wire with the rudder and tail servo in the fuselage.
And another side to the arm to steel the tail wheel as shown.
Stabs and Elevator Installation
Install the control horn on the elevators, connect the servo to the control
horn by pull-pull wires and ball-links.
Cut out the holes to lock the stabs as shown.
Use self-taps to install the stabs onto the fuselage.
Because the stabs only very little part connected with fuselage, we add a
aluminum piece to support the stabs.

Lock the aluminum piece with self-tapped screw onto the fuselage and the
stabs.
Connect the servo arm and control horn with pushrod.
Main Wing Assembly
Parts for Main wing installation

1 Remove the covering from the servo position. Find out the slot
pre-opened for rudder control horn, remove the film. as shown.
2 Fit the control horn into the slot, glue the horns into the aileron of each
side.
3 Drill holes for the servo mounting screws and harden the wood around
the holes with a drop of thin CA.
4 Use the safety clips (buy separately) to secure the servo and servo
extension connected.
5 Put the servo into the servo hole, and mark the position for the screw to
fixup the servo. Pull the extension lead through to the root of the wing.
6 Drill holes for the servo mounting screws and harden the wood around
the holes with a drop of thin CA.

7 Install the control horn. Adjust the horn and servo arm. Fix the horn in
place firmly. Install the ball link and push rod . Make sure it’s firm and
flexible.
8 Repeat the previous steps for the other wing. Please install the wing
tube and wing bolts in the final assembly.
Engine Installation
Pre-marked holes for the engine
1 there marks also how much you need to add to make the right thrust and
down thrust (for engine DLE 30).

2 Insert the bolts through flat fender washers, the firewall and into the
engine stand offs. Tighten firmly. Secure mounting bolts nuts with Blue
Loctite.
3 Use a bit to drill a pushrod exit hole on the firewall in line with the engine
carburetor throttle arm.
4 Attach the ball link to the throttle pushrod and secure to the carburetor
throttle arm with a bolt and nylon lock nut.
5 Insert the throttle servo into the servo mounting tray with an output arm
forward. Insert the throttle pushrod into the servo arm easy link.
6 Mark a line for the throttle servo tray, then glue it to the fuselage.
7 Use a drill to drill the servo mounting holes. Install the servo with servo
screws.

Fuel Tank
1 Install the inside parts of fuel tank as shown.
2 Assembly the outside fuel pipe as shown.
3 Tighten the velcro ties secure the fuel tank.

Aero-Tow
1 Install the aero-tow and servo onto the plywood 1 with screws.
2 Find the right position on the fuselage then cut a hole for the aero-tow.
Install the plywood 1 as shown in the photos. Stick it into the fuselage very
well.
3 Stick the plywood 2 and 3 next to the plywood 1. Make the hole same
position as in the fuselage.
4 Insert the stick (pushrod) into the aero-tow and connect the other side
onto the servo arm.
5 Install the rings and wires as shown.
Plywoold 1 plywood 2 and 3

Stairs
Findout the stair parts and the screws.
Install the wood stair model onto the aluminume support by screws as
shown. Lock the stair support onto the fuselage (you need to cut holes to
install the stair onto the fuselage).
Chairs

Doors Installation
Use screws and hinge install the doors onto the fuselage.
Use magnet on the doors and fuselage. Stick them to the right position.
Find and mark the right positions on the back side of the wings. Cut out
the film and stick another pc of magnet on the back of the wings. So that
the door could keep open when you need to refill the fuel tank or change
the batteries.
Put the dashboard in the right position.

Wood Decoration
Stick the wood decoration into the fuselage place as shown.
Spinner

Wilga 100cc D = 136 mm Wilga 50cc D = 116 mm
Wilga 30cc D = 100 mm Wilga 20cc D = 90mm

Trail run the Engine to check its stability at high speed and low speed to ensure
there are no problems with vibration on the model. Run the motor at high speed
about 30 min, check the Engine and make sure the temperature is below the
prescription of manufacturer.