Genesis Upflow-NHW User manual

GENESIS 2 UPFLOW AN D
PREMIER SER V I C E MANUAL
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Table of Contents
1. Introduction ................................................................................................................................................................. 3
2. Product Features and Applications ............................................................................................................................. 4- 5
3. Product Dimensions and Specifications ....................................................................................................................... 6-7
4. Pre-Installation Checklist ..............................................................................................................................................8-9
5. Valve Installation ..................................................................................................................................................... .10-12
a. Unit Location ............................................................................................................................................................................10
b. Plumbing Mechanical Set Up....................................................................................................................................................10
c. Control Valve Installation..........................................................................................................................................................11
6. Bypasses............. ........................................................................................................................ ............................ .......13
7. Pro rammin - Display and Instructions.................................................................................................................... 14-16
a. Programming: Modes A-03....................................................................................................................................................... 16
8.System Installation ................................................................................................................................ ....................17-24
a. Plu bing Connections ..............................................................................................................................................................17
b. Drain Line Installation ...............................................................................................................................................................17
c. Brine Line and Brine Tank Installation ....................................................................................................................................... .18
d. Syste Installation Chart ......................................................................................................................................................... 22
e. Syste Start-Up........................................................................................................................................................................ 23
9.Assembly Drawin s and Parts List ............................................................................................................................. ........25
10.Troubleshootin ....................................................................................................................................................... ....27-29
11.Replacement Parts ...........................................................................................................................................................30
12.Accessories ..................................................................................................................................................................31-32
13.Discount Water Softener Warranty Statement.............................................................................................................32-33
14.System Confi uration and Settin s .................................................................................................................................. 34
15.Contact Information ........................................................................................................................................................ 35
a.
b. Product Characteristics...............................................................................................................................................................4
c. Three Regeneration Sequences ...................................................................................................................................................4
Primary Applications...................................................................................................................................................................4
d.
7 Regeneration Mode Options with Adjustable Cycle Times.....................................................................................................4
a. Required Operating Conditions...................................................................................................................................................8
d.System Sizing Chart...................................................................................................................................................................12
a. Electronics .................................................................................................................................................................................29
System Packing List...................................................................................................................................................................32

1. Introduction
Thank you for choosing a Genesis Upflow Ceramic Rotary Valve. Genesis Upflow valves are designed with high
flow rates to handle any residential or light co ercial application. They feature innovative, patented cera ic
discs for ulti ate perfor ance and reliability. The discs are abrasion and corrosion resistant, extending the life
of the valve and significantly reducing aintenance costs.
Genesis Upflow valves have 7 advanced progra ing options with fully adjustable cycles to ini ize water
usage during regeneration. They utilize up-flow regeneration which efficiently washes the edia, exchanging
ore grains per pound of salt. Genesis Upflow valves have signal output for external devices, progra
functions that re ain in long ter e ory, and 72-hour e ory backup should a power outage occur, giving
you the confidence that your custo ers are receiving a cost-effective, high-quality water treat ent solution.
Genesis Upflow valves have an interlock function to connect ultiple valves in series or in parallel. There is an
alternate interlock function, used with twin de and syste s and 3-way ball valves to supply treated water
24/7. The Genesis Upflows si ple, yet powerful user interface has an easy to read LCD display and the valve
offers re ote handling to accept input fro a PLC or co puter. Advanced work odes are available with
adjustable settings and three different cycle sequences to get the exact configuration needed for any job.
Genesis Upflow Valves Feature:
• Patented cera ic discs for longer life and reduced aintenance
• Highly configurable with easy to use progra interface
• Long-ter e ory for progra functions
• 72-hour e ory backup
• 4 language options: English, Spanish, Chinese, French
Genesis Upflow Valves & Systems Service Manual

2. Product Features and Applications
Primary Applications
Reco ended for co ercial and residential softening or de ineralization water treat ent syste s.
•Softening Syste
•Iron Re oval Syste
•Ion Exchange Equip ent
•Boiler Softening Water Treat ent
•RO Pre-treat ent
Product Characteristics
Mechanical Components
The Genesis Upflow uses internal cera ic discs which are corrosion and abrasion resistant to for a her etic seal.
Rotation of the upper disc aligns to the corresponding lower disc ports for Service, Backwash, Brine & Slow Rinse, Brine
Refill and Fast Rinse odes.
Hard Water/No Hard Water Bypass
Up-flow regeneration with no hard water and hard water bypass options. This valve operates as a hard water bypass.
Excellent Flow Rate: 16 GPM to 22 GPM @ 15psi drop.
365-Day Usa e Memory
Manual / Delayed Re eneration
Pressing at any ti e results in an i ediate anual regeneration.
Pressing and holding for 3 seconds, when syste is locked, results in a delayed regeneration at the preselected ti e.
Extended Power Outa e Indicator
If outage exceeds 3 days, the ti e of day indicator “” will flash 12:12. The current ti e of day needs to be re-set. All
other set para eters re ain stored in e ory. The valve will resu e to operate fro the point of the power outage.
Three Re eneration Sequences
Lockout Function
Keypad will lock after 5 inutes without use. To access the para eter changes press and hold and
si ultaneously for 3 seconds to unlock.
Genesis Upflow Valves & Systems Service Manual

LCD Display Screen
Advanced Valve and External Device Connections
•Interlock and Alternate Interlock
•Re ote Handling
•Solenoid Valve
7 Re eneration Mode Options with Adjustable Cycle Times
Maximum 14 Day Re eneration Interval
When the valve reaches the axi u progra ed service days, without reaching the set service capacity, it will trigger
a regeneration at the pre-progra ed ti e of day. Regeneration(s) reset both the axi u day regeneration value and
the service capacity value.
One Button to Chan e the Current Time
Pressing and holding the button for 3 seconds, when syste is locked, allows the current ti e of day to be adjusted.
Service Alarm
When the service alar feature counts-down and reaches set point, (Selectable 30 day in to 900 day ax in 30 day
incre ents) the alar will activate at 8p . The alar will sound for 2 inutes and then shut off auto atically. To silence
alar within the 2 inute period, press any button. A service call essage will then appear on the screen as a signal for
the ho eowner to contact a water treat ent professional for routine service. To eli inate this essage fro the screen,
unlock the valve progra ing by pressing the UP and DOWN arrows si ultaneously until the padlock in the upper left
corner of the screen disappears (approxi ately 3 seconds). Next, enter the progra ing enu by pressing the
MENU/CONFIRM button once and then pressing the BACK/REGENERATION button once. The syste will then go back to
nor al status and the operational days will re-start new count-down. Note: The syste will operate nor ally when it is
displaying the service alar essage.
Genesis Upflow Valves & Systems Service Manual

3. Product Dimensions and Specifications
Len th (max.) Width (max.) Hei ht (max.) Re eneration Mode
8.3" 8.75" 7.5" Up-flow
These valve dimensions are for reference only.
Connect Port Dimensions
Product Model Inlet Port Outlet Port Drain Port Brine Port Base Riser Pipe
Hard Water Bypass
Genesis Upflow-NHW
1" NPT 1" NPT 3/4" NPT 3/8" 2.5" 8NPSM 32 No
Genesis Upflow-HW
1" NPT 1" NPT 3/4" NPT 3/8" 2.5" 8NPSM 32 Yes
Main Technical Parameters
Water Capacity See Perfor ance Data Sheet
Power Input 100-240VAC / 50-60Hz
Power Output 12VDC / 2A
Regeneration
Cycles
Sequence 1: Service → Backwash → Brine & Slow Rinse → Fast Rinse → Brine Refill
Sequence 2: Service → Backwash → Brine & Slow Rinse → Backwash → Fast Rinse → Brine Refill
Sequence 3: Service → Brine Refill → Service (180 in-ti e fixed) → Backwash → Brine & Slow Rinse →
Backwash → Fast Rinse
Genesis Upflow Valves & Systems Service Manual

Regeneration
Mode
A-01 Meter Delay: Regeneration happens when the capacity reaches zero and the preset ti e of
regeneration is reached.
A-02 Meter I ediate: Regeneration happens when the capacity reaches zero.
A-03 Intelligent Meter Delay (manufacturer default preset): Do not change unless consulting a water
treatment professional first.
A-04 Intelligent Meter I ediate: The sa e function as A-02 but the capacity is deter ined by
entering the Total Resin Capacity and Feed Water Hardness. The control valve auto atically calculates
the gallons for regeneration.
A-05 Re aining Co pare: Co pares current usage with previous 365 day daily usage to intelligently
deter ine when regeneration will occur. Regeneration starts at the set regeneration ti e.
A-06 By Day (ti er): Service days count down to zero (0) and regeneration starts at the set
regeneration
ti e.
A-07 Filter Meter: Filter ode, regeneration occurs when the capacity reaches zero and the preset ti e
for regeneration is reached.
Genesis Upflow Valves & Systems Service Manual

4. Pre-Installation Checklist
IMPORTANT NOTICE
Read through the instructions thoroughly and obtain all aterials and tools before proceeding with the installation. Be sure to follow
all applicable national, state, county and local plu bing codes and regulations.
All plu bing and electrical work should be perfor ed by an accredited professional to ensure all local, state, and unicipal guidelines
are et.
During cold weather it is reco ended that the installer war the valve to roo te perature before operating.
For outdoor installation ensure that system cannot freeze and is protected from direct sunlight and weather conditions including rain.
Outdoor weather cover can be added for additional weather protection of the control valve. Warranty coverage does not include
damage due to weather or acts of God.
Required Operatin Conditions
Workin Conditions
Working Pressure
20psi ~ 120psi
Water Te perature
35 °F ~ 125 °F
Workin Environment
Environ ent Te perature
35 °F ~ 125 °F
Relative Hu idity ≤95%
Power Source
< 100-240VAC / 50-60Hz
Inlet Water Quality
Turbidity
< 2FTU
Hardness
< 60 grains per gallon
Chlorine
< 0.1pp
Iron2+
< 0.3pp
CAUTION
Do not exceed 120 psi water pressure.
Do not exceed 35° C / 125° F water te perature.
Do not subject unit to freezing conditions.
Failure to use this product within the described conditions ay void the warranty.
Genesis Upflow Valves & Systems Service Manual

•Do not use the syste with water that is icrobiologically unsafe or of unknown quality without
adequate disinfection before or after the syste .
•Do not use the brine tube, injector body, or other connectors on the Genesis Upflow valve as a
handle to carry the syste .
•Ensure there is salt in the brine tank at all ti es when this valve is used for softening. The brine tank
should contain clean water softening salt only, at least 99.5% pure. Only use clean water softener
salt in pellet granular or block form.
•When there is oderate to high turbidity, a filter should be installed before the water softening syste
on the inlet side.
•If the water pressure exceeds 120psi, a pressure reducing valve ust be installed before the water inlet. If
the water pressure exceeds 80 psi, installing a pressure reducing valve before the water inlet is highly
reco ended. If the water pressure is under 20 psi, a booster pu p ust be installed before the
water inlet.
•Replace ent parts for the Genesis Upflow valve should only be purchased through Discount Water
Softeners Genesis resellers. Electrical co ponents, such as transfor ers, are specific to the Genesis
Upflow valve fro Discount Water Softener.
•Regular interval onitoring of the water quality and work environ ent is reco ended to ensure
proper operation of the valve and syste .
•Any odification to Genesis equip ent, which is outside the standard scope of supply, voids the
product warranty.
•Genesis equip ent, like all odern electronic devices, can be da aged by electrical surges or brown
outs. Every effort has been taken to harden the circuits, by design, to protect against such events.
These precautions, or even additional surge protection, are not 100% effective. Therefore, equip ent
da age caused by abnor al electrical events is not covered by warranty.
Genesis Upflow Valves & Systems Service Manual

5. Valve Installation
Unit Location
•The filter or softener should be located close to a floor drain away fro direct sunlight and any heat
sources.
•Protect equip ent fro direct sunlight and precipitation exposure.
•Install equip ent in a location safe fro unauthorized access or vandalis .
•Ensure that the unit is installed with enough space for operation and aintenance.
•The installation surface should be clean and level.
•Install the unit in an environ ent which ini izes consu er risk of loss in the event of alfunction.
•Discount Water Softeners offers any different products for any different applications, for both
indoor and outdoor environ ents. If you are not 100% sure the equip ent purchased is suitable for the
installation application or environ ent, please check with a Discount Water Softener representative, or
your local equip ent provider, to ensure the proper equip ent is selected. Equip ent installed in
inappropriate applications or environ ents are not covered by warranty.
•Brine tank should be located close to the control valve. Distance should not exceed 20 linear feet.
Plumbin and Mechanical Setup
If the water outlet or water tank is installed higher than control valve, or parallel interlock system with multi-
outlets, a liquid level controller must be installed in the brine tank. If not, the water outlet or source tank will
flow backwards into brine tank during backwashes.
If making a soldered copper installation, all sweat soldering should be done before connecting pipes to the valve.
Torch heat will damage plastic parts.
When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over tighten.
Genesis Upflow Valves & Systems Service Manual

Control Valve Installation
1. Remove the temporary shipping cap. The 32mm
riser will come preinstalled in your tank. The appropriate
amount of resin is factory installed in the tank up to 48,000
grain sizes. 64,000 grain and larger systems may have been
partially loaded with resin and a media funnel and
additional instruction provided to add the full amount of
remaining resin. The actual resin in the tank may vary due
to shipping conditions but the proper level will range from
just above 1/2 to 2/3 full in the tank.
2. Install Valve Base O-ring around the neck of the valve.
3. Lubricate the center hub O-ring of the Genesis Upflow
valve.
4. Install the top basket with a twist and lock action to center
hub of the Genesis Upflow valve.
5. Do not use teflon tape or pipe sealant to attach control
valve to tank.
6. Place Genesis Upflow valve onto tank with the distributor pipe
inserted down the iddle of the top basket. Rotate
clockwise to secure onto
the tank.
Do not overtighten! Overtightening ay cause the valve
to crack and void the warranty.
Figure 5-1
Genesis Upflow Valves & Systems Service Manual

System Sizin Chart
Tank
Size
Resin
Volume
cu. ft.
Total
System
Grains
Salt
Settin
Injector
Part No. Color DLFC Part No. Color BLFC Part No. Color
9x48 1 17,682 Low 6302 Pink 2.02 8468060 White 0.3 8468056 White
9x48 1 23,196 Standard 6302 Pink 2.02 8468060 White 0.3 8468056 White
9x48 1 28,254 High 6302 Pink 2.02 8468060 White 0.3 8468056 White
10x44 1.25 22,102
Low 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
10x44 1.25 28,995
Standard 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
10x44 1.25 35,317
High 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
10x54 1.5 26,523 Low 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
10x54 1.5 34,794 Standard 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
10x54 1.5 42,381 High 6302 Pink 2.86 8468061 Black 0.39 8468052 Brown
12x52 2 35,364 Low 6303 Yellow 4.22 8468045 Blue 0.83 8468053 Pink
12x52 2 46,392 Standard 6303 Yellow 4.22 8468045 Blue 0.83 8468053 Pink
12x52 2 56,508 High 6303 Yellow 4.22 8468045 Blue 0.83 8468053 Pink
Genesis Upflow Valves & Systems Service Manual

Metal Bypass (must be purchased separately)
•Detach ani ated connectors fro the fe ale adaptor and install washer
before attaching the to the inlet and outlet of the valve.
•Attach fe ale adaptors to the 1" yoke; be certain eter i peller is
installed on the outlet side, i peller facing in.
•Attach etal bypass to the yoke with two flanged spools. Secure with
etal clips.
•Grease O-ring of the ani ated connectors and attach bypass asse bly to
valve, secure with clips.
•Meter cable installed into cable port on the outlet side during syste
start-up.
•Standard bypass (included.)
Ceramic Bypasses
Genesis Upflow Valves & Systems Service Manual
Standard with your system

7. Pro rammin : Display and Instructions
Manual / Delayed Re eneration
1. Pressing at any ti e results in an i ediate anual regeneration.
2. Pressing and holding for 3 seconds, when syste is locked, results in a delayed regeneration at the
preselected ti e.
One Button to Chan e the Current Time
Pressing and holding the button for 3 seconds, when syste is locked, allows the current ti e of day to
be adjusted.
Unlockin the Keypad
The icon indicates the buttons are locked within 5 inutes of idle use. To unlock press and hold and
for 3 seconds until the icon is off.
Enter Key
Press button to enter the basic progra ing ode, odify highlighted options, and return to the ain
enu.
Genesis Upflow Valves & Systems Service Manual

Manual Re en/Esc. Key
Press at any phase during anual regeneration to advance to the next phase or press during progra ing to exit
to the ho e screen without odifying the current highlighted option.
Up and Down Arrows
and buttons are used to scroll through the various basic progra ing options as well as adjust values.
Basic Pro rammin
Allows you to adjust the ti e values for each phase. To enter basic progra ing, follow the directions below.
1. When the icon is on, press and hold both and for 3 seconds to unlock the keypad.
2. Press to enter the ain enu; press or to highlight each option.
3. Press to enter highlighted option.
4. Press or to adjust the value.
5. Press to accept changes.
6. Press to exit back to service status.
Advanced Pro rammin (Dealer use ONLY)
This area is preprogrammed rammed by the dealer for your specific water. Any adjustments made in
advanced programming can cause your system to not function properly and even void warranty coverage.
1. Plug in the Genesis Upflow. I ediately press
in sequence to enter into the advanced setting.
2. Press or to select the enu ite to be changed.
3. Press to return to the previous enu.
If valve locks while programming, unplug power supply and repeat step above.
4. Press to enter the ain enu; press or to highlight each option.
5. Press to enter highlighted option.
6. Press or to adjust the value.
7. Press to accept changes.
8. Press to advance to service status.
Genesis Upflow Valves & Systems Service Manual

Pro rammin : Modes A-03
Parameter Unit Default Description
Review Co pany Info Displays current progra ed co pany infor ation.
Language * English
Set Co pany Info * Set co pany infor ation for display. Three lines available for input
Set Ti e of Day 24-hr. Clock Set current ti e of day. 24-hour clock for at.
Set Date Set current onth, day, and year. XX/XX/20XX
Set Progra Type *
Interlock / Alternate Interlock Interlock
Used as a stand-alone installation and twin de and in conjunction with
No Hard Water version of the Genesis Upflow.
Set Regen Cycles * 1, 2, 3 2 Reco ended setting to Sequence 2. See Pages 7-8. Service → Backwash →
Brine & Slow Rinse → Back Wash → Fast Rinse → Brine Refill.
Set Clear Data * Close/Open Close Skip during initial set-up. Clears all stored e ory and restores default
settings. Close = Data saved Open = Reset data
Set Regen Mode: A-01-A-07 * A-03 A-03 Intelligent Meter Delayed.
Set Total Capacity Grains
Preset for you by dealer.
Set Water Hardness Grains per
Gallon (gpg) 10 Total water hardness of inco ing water supply. A ount varies per location. It is highly reco ended to have tested for correct function/perfor ance.
Set Nu ber of People 4 The nu ber of people in the residence
Set Regen Ti e 24-hr. Clock 02:00 The ti e of day the syste will regenerate when it reaches syste capacity.
Set Backwash Ti e Min. 0 Set to 0 (zero) when using Sequence 2 as a softener install.
Set B.S.R. Ti e Min. 60 Brine Slow Rinse Stage of Regeneration.
Set Secondary B.W.T. (Backwash Ti e) Min. 10
Set Fast Rinse Ti e Min. 10
Set B.R. Ti e (Brine Refill) Min:Sec
Refill time is calculated and set by your dealer for standard efficiency.
Do not change unless consulting with your dealer.
Max Days for Regeneration Days 30
A regeneration is forced every 14 days if no water has been used.
Signal Output Mode b-01 (02) * b-01 Used for external device. b-01. Disregard for standard installation.
Set Service Alar * Days 730 Alar rings to pro pt a service call. Occurs at the nu ber of days set at 8p
for 2 inutes. Display changes to pro pt the ho eowner to call their dealer.
Daily Usage Log Gal. Shows the gallons used each day for the last 7 days.
Daily Peak Usage Gal. Shows the highest gallon usage day for the last 7 days.
Weekly Usage Log Gal. Shows the gallons used each week for the last 52 weeks.
Weekly Peak Usage Gal. Shows the highest gallon usage week for the last 52 weeks.
Monthly Usage Log Gal. Shows the gallons used each onth for the last 12 onths.
Monthly Peak Usage Gal. Shows the highest gallon usage onth for the last 12 onths.
Review Regen Ti es Displays the nu ber of ti es the valve has regenerated independently.
Review Software Ver.
Shows current software version of Genesis Upflow valve.
Above parameters are located in standard program settings menu. (*) Denotes parameters located in advanced program settings menu.
Genesis Upflow Valves & Systems Service Manual

Figure 9-1
8.System Installation
Valve Set-up and Installation - See Page 11-14.
Plumbin Connections
As Figure 9-1 shows; connect inlet pipe, via a 1" NPT fe ale
connector, to the inlet connector of bypass. Repeat steps for
the outlet pipe.
Drain Line Installation
As Figure 9-2 shows; insert drain line with an air gap to the
floor drain. Valve drain hose not supplied.
Figure 9-2
CAUTION
An air gap is required between the drain line
and the drain (sewer). This avoids a syphon
effect and reverse conta ination.
Genesis Upflow Valves & Systems Service Manual

Brine Line Connection
1. As Figure 9-3 shows; slide brine nut onto the 3/8"
brine tubing.
2. Install the filter screen into the ferrule and insert
the ferrule into the end of brine tube.
3. Insert tube into brine connector and tighten brine
nut to the brine connector.
4. Only use stiff walled poly tubing. Drain distance
above softener control should not exceed 20 feet.
If distance is greater than 20ft above control valve
larger (1") pipe diameter should be used. Brine
Tank Installation (also see adder assembly sheet).
Take care to not cri p or plug the brine line or drain line.
Figure 9-3
Brine Tank Installation
1. Unpack brine tank co ponents
• Brine tank standoff with nut and washer
• Overflow elbow with nut and washer
• Optional quick connect clips
2. Open brine well and re ove float. Ensure the
inside of the tank and brine well are free of debris.
Genesis Upflow Valves & Systems Service Manual

3. Asse ble salt grid (4 feet, 1 base). Feet clip into the botto of the base.
4. Insert asse bled salt grid into brine tank by lining up the cut out hole with
the drilled holes on the brine tank.
Genesis Upflow Valves & Systems Service Manual

5.Insert the brine well, aking sure the botto brine well cap is attached.
Insert the float asse bly by lining up the top cut out holes.
Through testing there have been so e instances where the botto float
asse bly cap can co e off of the tube when force is applied. Therefore
we strongly suggest using Gorilla Glue or any equivalent glue to glue the
botto (only) float asse bly cap to the tube to prevent this cap fro
co ing off the tube.
6.Install brine tank standoff over the float asse bly and insert into top cut
out hole. Attach washer on outside of tank and secure unit.
8. Insert brine line into the top cut out hole, through the standoff, and
into the quick connect elbow (optional: attach blue clips). Press fir ly
to ake sure brine line is fully inserted into the quick connect.
Genesis Upflow Valves & Systems Service Manual