Genie S-40 TRAX User manual

Service Manual
Part No. 826364
Rev C1
October 2014
Serial Number Range
from S4012-17232
S-40
S-45
TM
TM
S-40 TRAX
S-45 TRAX
TM
TM
to S4015-20504

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
ii
Introduction
Serial Number Information
Genie offers the following Service Manuals for
these models:
Title Part No.
S-40 and S-45 Service Manual
(before serial number 3804) ................................ 32222
S-40 and S-45 Service Manual
(from serial number 3804 to 4728) .......................52271
S-40 and S-45 Service Manual
(from serial number 4729 to 7000) .......................72136
S-40 and S-45 Service Manual
(from serial number 7001 to 17231) ..................102521
Copyright © 2011 by Terex Industries
826364 Rev B December 2013
Fifth Edition, Second Printing
"Genie" and "S" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Printed on recycled paper
Printed in U.S.A.
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate operator's
manual on your machine before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner and
user. It also provides troubleshooting fault codes
and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genielift.com
e-mail: [email protected]

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
Revision Date Section Procedure / Schematic Page / Description
A 7/2013 New Edition
B 1/2014 Schematics 6-6, Added Australia Schematics (6-78 - 6-95), 6-103
C 2/2014 Repair 4-44, 45- 4WD Traction Manifold
C1 10/2014 Maintenance 3-44, 3-45
Schematics 6-22, 6-28
REFERENCE EXAMPLES:
2-1_Section 2_Specifications Page #.
3-3_Section 3_Maintenance Procedure Page #.
4-48_Section 4_Repair Procedure Page #.
Fault Codes_Section 5.
6-5_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.
Revision History
iii
Revision History

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
2-1_Section 2_Specifications Page #.
3-3_Section 3_Maintenance Procedure Page #.
4-48_Section 4_Repair Procedure Page #.
Fault Codes_Section 5.
6-5_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.
Revision History
iv

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
v
Section 1 • Safety Rules
Serial Number Legend
S40 10 - 12345
PN - 77055
Country of manufacture: USA
This machine complies with:
Model: S-40
Serial number: S4010-12345
Electrical schematic number: ES0274
Rated work load (including occupants): 500 lb / 227 kg
Maximum allowable inclination of the chassis:
Gradeability: N/A
Maximum allowable side force : 150 lb / 670 N
Maximum number of platfrm occupants: 2
Model year: Manufacture date: 04/12/10
2010
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 40 ft 2 in/ 12.2 m
Maximum platform reach : 34 ft 3 in/ 10.4 m
Machine unladen weight:
Terex South Dakota
500 Oak Wood Road
PO Box 1150
Watertown, SD 57201
USA
Sequence Number
(stamped on chassis)
Serial Label
(located under cover)

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
August 2013
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine use
signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicate the presence of an
imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicate the presence of a
potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
property damage.
Section 1 • Safety Rules
Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the appropriate Operator's Manual
will result in death or serious injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting equipment
and a suitable workshop.
vi

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
August 2013
vii
SAFETY RULES
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of debris that could get into machine components
and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.
Section 1 • Safety Rules

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
Table of Contents
Introduction
Important Information ................................................................................................... ii
Serial Number Legend ................................................................................................. iv
Section 1 Safety Rules
General Safety Rules .................................................................................................. v
Section 2 Specifications
Machine Specifications .......................................................................................... 2 - 1
Hydraulic Oil Specifications ................................................................................... 2 - 2
Manifold Component Specifications ....................................................................... 2 - 5
Valve Coil Resistance Specifications ..................................................................... 2 - 5
Ford MSG-425 EFI Engine Specifications .............................................................. 2 - 6
Deutz D2011L03i Engine Specifications ................................................................. 2 - 8
Deutz D 2.9 L4 Engine Specifications .................................................................. 2 - 10
Perkins 404D-22 Engine Specifications ............................................................... 2 - 12
Perkins 404F-22 Engine Specifications ................................................................ 2 - 13
Machine Torque Specifications ............................................................................ 2 - 15
TRAX Torque Specifications ................................................................................ 2 - 15
Hydraulic Hose and Fitting Torque Specifications ................................................ 2 - 16
SAE and Metric Fastener Torque Chart ............................................................... 2 - 18
Section 3 Scheduled Maintenance Procedures
Introduction ............................................................................................................ 3 - 1
Pre-Delivery Preparation ........................................................................................ 3 - 3
Maintenance Inspection Report .............................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Decals and Manuals .................................................................. 3 - 7
A-2 Perform Pre-operation Inspection ................................................................. 3 - 8
A-3 Perform Function Tests ................................................................................ 3 - 8
A-4 Perform Engine Maintenance- Ford Models .................................................. 3 - 9
viii
Section 1 • Table of Contents

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
TABLE OF CONTENTS
ix
Section 3 Scheduled Maintenance Procedures, continued
A-5 Perform Engine Maintenance - Perkins Models ............................................ 3 - 9
A-6 Perform Engine Maintenance - Deutz Models ............................................. 3 - 10
A-7 Inspect the Track Components, TRAX option ............................................ 3 - 10
A-8 Check the High Pressure Hydraulic Filter Condition Indicator ..................... 3 - 11
A-9 Test the Oscillate Axle (if equipped ............................................................ 3 - 11
A-10 Perform 30 Day Service ............................................................................. 3 - 12
A-11 Replace the Drive Hub Oil .......................................................................... 3 - 12
A-12 Perform Engine Maintenance - Ford Models ............................................... 3 - 13
A-13 Perform Engine Maintenance - Perkins Models .......................................... 3 - 13
A-14 Perform Engine Maintenance - Ford Models ............................................... 3 - 14
A-15 Grease the Turntable Rotation Bearing and Rotate Gear ............................ 3 - 14
A-16 Perform Engine Maintenance - Ford Models ............................................... 3 - 15
Checklist B Procedures
B-1 Inspect the Battery ..................................................................................... 3 - 16
B-2 Inspect the Electrical Wiring ....................................................................... 3 - 17
B-3 Check the Exhaust System ....................................................................... 3 - 19
B-4 Perform Engine Maintenance - Perkins Models .......................................... 3 - 20
B-5 Check the Oil Cooler and Cooling Fins - Deutz Models............................... 3 - 20
B-6 Inspect the Tires, Wheels and Lug Nut Torque ........................................... 3 - 22
B-7 Confirm the Proper Brake Configuration...................................................... 3 - 22
B-8 Check the Drive Hub Oil Level and Fastener Torque .................................. 3 - 23
B-9 Test the Ground Control Override ............................................................... 3 - 23
B-10 Check the Directional Valve Linkeage ........................................................ 3 - 24
B-11 Test the Platform Self-leveling ................................................................... 3 - 24
B-12 Test the Engine Idle Select ........................................................................ 3 - 25
B-13 Test the Fuel Select Operation - Ford Models ............................................ 3 - 26
Section 1 • Table of Contents

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
TABLE OF CONTENTS
x
Section 3 Scheduled Maintenance Procedures, continued
B-14 Test the Drive Brakes ................................................................................ 3 - 27
B-15 Test the Drive Speed - Stowed Position ..................................................... 3 - 28
B-16 Test the Drive Speed - Raised or Extended Position .................................. 3 - 29
B-17 Test the Alarm Package (if equipped) and the Descent Alarm .................... 3 - 30
B-18 Perform Hydraulic Oil Analysis ................................................................... 3 - 31
B-19 Inspect the Fuel and Hydraulic Tank Cap Venting System ......................... 3 - 32
B-20 Check the Track Tension and Fastener Torque - TRAX Option .................. 3 - 33
B-21 Test the Emergency Power System............................................................ 3 - 34
B-22 Perform Engine Maintenance - Ford Models ............................................... 3 - 35
Checklist C Procedures
C-1 Grease the Platform Overload Mechanism (if equipped) ............................. 3 - 36
C-2 Test the Platform Overload Mechanism (if equipped) ................................. 3 - 36
C-3 Replace the Engine Air Filter - All Models .................................................. 3 - 40
C-4 Perform Engine Maintenance - Perkins Models .......................................... 3 - 41
C-5 Perform Engine Maintenance - Perkins Models .......................................... 3 - 41
C-6 Perform Engine Maintenance - Deutz Models ............................................. 3 - 42
C-7 Check and Adjust the Engine RPM - Perkins 404D
and Deutz 2011 Models .............................................................................. 3 - 42
C-8 Perform Engine Maintenance Ford Models ................................................. 3 - 44
Checklist D Procedures
D-1 Check the Boom Wear Pads ...................................................................... 3 - 46
D-2 Check the Turntable Rotation Bearing Bolts ............................................... 3 - 47
D-3 Inspect for Turntable Bearing Wear ............................................................ 3 - 48
D-4 Replace the Drive Hub Oil .......................................................................... 3 - 50
D-5 Check the Free-wheel Configuration ........................................................... 3 - 50
D-6 Replace the Hydraulic Filters ...................................................................... 3 - 52
D-7 Perform Engine Maintenance - Perkins Models .......................................... 3 - 53
D-8 Perform Engine Maintenance - Deutz Models ............................................. 3 - 54
D-9 Perform Engine Maintenance - Deutz Models ............................................. 3 - 54
Section 1 • Table of Contents

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
Section 3 Scheduled Maintenance Procedures, continued
Checklist E Procedures
E-1 Test or Replace the Hydraulic Oil ............................................................... 3 - 55
E-2 Grease the Steer Axle Wheel Bearings, 2WD Models ................................ 3 - 57
E-3 Perform Engine Maintenance - Perkins Models .......................................... 3 - 58
E-4 Perform Engine Maintenance - Deutz Models ............................................. 3 - 59
E-5 Perform Engine Maintenance - Deutz Models ............................................. 3 - 59
E-6 Perform Engine Maintenance - Perkins Models .......................................... 3 - 60
E-7 Perform Engine Maintenance - Perkins 404D-22 Models ............................ 3 - 60
E-8 Perform Engine Maintenance - Deutz Models ............................................. 3 - 61
E-9 Perform Engine Maintenance - Perkins 404F-22 Models ............................ 3 - 61
Section 4 Repair Procedures
Introduction ............................................................................................................ 4 - 1
Platform Controls
1-1 ALC-500 Circuit Board .................................................................................. 4 - 2
1-2 Joysticks ..................................................................................................... 4 - 3
Platform Components
2-1 Platform Leveling Slave Cylinder .................................................................. 4 - 8
2-2 Platform Rotator ........................................................................................... 4 - 9
2-3 Platform Overload System ......................................................................... 4 - 11
Jib Boom Components
3-1 Jib Boom .................................................................................................... 4 - 14
3-2 Jib Boom Lift Cylinder ................................................................................ 4 - 15
Boom Components
4-1 Cable Track ................................................................................................ 4 - 16
4-2 Boom ......................................................................................................... 4 - 18
4-3 Boom Lift Cylinder ...................................................................................... 4 - 21
4-4 Boom Extension Cylinder ........................................................................... 4 - 22
4-5 Platform Leveling Master Cylinder .............................................................. 4 - 23
xi
TABLE OF CONTENTS
Section 1 • Table of Contents

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
TABLE OF CONTENTS
Section 4 Repair Procedures, continued
Engines
5-1 RPM Adjustment - Deutz Models ............................................................... 4 - 24
5-2 RPM Adjustment - Perkins Models............................................................. 4 - 24
5-3 Flex Plate................................................................................................... 4 - 24
5-4 Ford MSG-425 Engine Fault Codes ............................................................ 4 - 28
5-5 Deutz D 2.9 L4 and Perkins 404F-22 Engine Fault Codes .......................... 4 - 28
Hydraulic Pumps
6-1 Function Pump ........................................................................................... 4 - 29
6-2 Drive Pump ................................................................................................ 4 - 30
Manifolds
7-1 Function Manifold Components .................................................................. 4 - 32
7-2 Valve Adjustments - Function Manifold ...................................................... 4 - 36
7-3 Jib Select and Platform Rotate Manifold Components ................................ 4 - 37
7-4 Brake Manifold Components ...................................................................... 4 - 38
7-5 Oscillate Directional Valve Manifold Components....................................... 4 - 39
7-6 Valve Adjustments, Oscillate Relief Valve ................................................. 4 - 41
7-7 Traction Manifold Components, 2WD ......................................................... 4 - 42
7-8 Valve Adjustments, 2WD Traction Manifold ............................................... 4 - 43
7-9 Traction Manifold Components, 4WD ......................................................... 4 - 44
7-10 Valve Adjustments, 4WD Traction Manifold ............................................... 4 - 46
7-11 Drive Oil Diverter Manifold Components (welder option) ............................. 4 - 47
7-12 Valve Coils ................................................................................................. 4 - 48
Turntable Rotation Components
8-1 Turntable Rotation Assembly ..................................................................... 4 - 50
Axle Components
9-1 Oscillate Axle Cylinders ............................................................................. 4 - 52
Track Components
10-1 Track Assembly - TRAX Option ................................................................. 4 - 53
Generators
10-1 Hydraulic Generator.................................................................................... 4 - 55
xii
Section 1 • Table of Contents

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
Section 5 Fault Codes
Introduction ............................................................................................................ 5 - 1
Fault Codes - Control System ................................................................................ 5 - 2
Fault Code Display - Deutz D 2.9 L4 and Perkins 404F-22 Models ........................ 5 - 6
Fault Code Display - Flashing and Solid LED's ...................................................... 5 - 7
Fault Code Display - Soft Key Functions and Icons ............................................... 5 - 8
Fault Code Display - Main Menu Structure ............................................................. 5 - 9
Fault Codes - Deutz D 2.9 L4 Engine ................................................................... 5 - 10
Fault Codes - Perkins 404F-22 Engine ................................................................. 5 - 25
Fault Codes - Ford MSG-425 Engine ................................................................... 5 - 28
Section 6 Schematics
Introduction ............................................................................................................ 6 - 1
Electrical Symbols Legend .................................................................................... 6 - 2
Hydraulic Symbols Legend .................................................................................... 6 - 3
Electrical Abreviations Legend ............................................................................... 6 - 4
Ford MSG-425 Engine Relay Layout ...................................................................... 6 - 7
Ford DSG-423 Engine Relay Layout....................................................................... 6 - 8
Connector Pin Legend .......................................................................................... 6 - 10
Engine Wire Harness
Deutz D 2.9 L4 Models ............................................................................... 6 - 11
Engine Wire Harness
Perkins 404F-22 Models ............................................................................. 6 - 14
Engine Wire Harness
Ford MSG425 Models ................................................................................ 6 - 15
xiii
TABLE OF CONTENTS
Section 1 • Table of Contents

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
xiv
Section 6 Schematics, continued
Electrical Schematics - ANSI
Electrical Schematic - ANSI
Deutz D 2.9 L4 Models ............................................................................... 6 - 18
Ground Control Box Wiring Diagram - ANSI
Deutz D 2.9 L4 Models ............................................................................... 6 - 22
Platform Control Box Wiring Diagram - ANSI
Deutz D 2.9 L4 Models ............................................................................... 6 - 24
Platform Switch Panel Wiring Diagram - ANSI
Deutz D 2.9 L4 Models ............................................................................... 6 - 25
Electrical Schematic - ANSI
Perkins 404F-22 Models ............................................................................. 6 - 28
Ground Control Box Wiring Diagram - ANSI
Perkins 404F-22 Models ............................................................................. 6 - 32
Platform Control Box Wiring Diagram - ANSI
Perkins 404F-22 Models ............................................................................. 6 - 34
Platform Switch Panel Wiring Diagram - ANSI
Perkins 404F-22 Models ............................................................................. 6 - 35
Electrical Schematics - ANSI / CSA
Electrical Schematic - ANSI / CSA
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 38
Ground Control Box Wiring Diagram - ANSI / CSA
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 42
Platform Control Box Wiring Diagram - ANSI / CSA
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 44
Platform Switch Panel Wiring Diagram - ANSI / CSA
Deutz Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 45
TABLE OF CONTENTS
Section 1 • Table of Contents

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX
October 2014
Section 6 Schematics, continued
Electrical Schematic - ANSI/CSA
Ford MSG-425 EFI Models......................................................................... 6 - 48
Ground Control Box Wiring Diagram - ANSI / CSA
Ford MSG-425 EFI Models......................................................................... 6 - 52
Platform Control Box Wiring Diagram - ANSI / CSA
Ford MSG-425 EFI Models......................................................................... 6 - 54
Platform Switch Panel Wiring Diagram - ANSI / CSA
Ford MSG-425 EFI Models......................................................................... 6 - 55
Electrical Schematics - CE
Electrical Schematic - CE
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 58
Ground Control Box Wiring Diagram - CE
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 62
Platform Control Box Wiring Diagram - CE
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 64
Platform Switch Panel Wiring Diagram - CE
Deutz Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 65
Electrical Schematic - CE
Ford MSG-425 EFI Models......................................................................... 6 - 68
Ground Control Box Wiring Diagram - CE
Ford MSG-425 EFI Models......................................................................... 6 - 72
Platform Control Box Wiring Diagram - CE
Ford MSG-425 EFI Models......................................................................... 6 - 74
Platform Switch Panel Wiring Diagram - CE
Ford MSG-425 EFI Models......................................................................... 6 - 75
xv
TABLE OF CONTENTS
Section 1 • Table of Contents

S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
October 2014
xvi
Section 1 • Table of Contents
Section 6 Schematics, continued
Electrical Schematics - AUS
Electrical Schematic - AUS
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 78
Ground Control Box Wiring Diagram - AUS
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 82
Platform Control Box Wiring Diagram - AUS
Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 84
Platform Switch Panel Wiring Diagram - AUS
Deutz Deutz D2011L03i Models
Perkins 404D-22 Models ............................................................................ 6 - 85
Electrical Schematic - AUS
Ford MSG-425 EFI Models......................................................................... 6 - 88
Ground Control Box Wiring Diagram - AUS
Ford MSG-425 EFI Models......................................................................... 6 - 92
Platform Control Box Wiring Diagram - AUS
Ford MSG-425 EFI Models......................................................................... 6 - 94
Platform Switch Panel Wiring Diagram - AUS
Ford MSG-425 EFI Models......................................................................... 6 - 95
CTE Option Wiring Diagram ................................................................................. 6 - 98
Hydraulic Generator Option Wiring Diagram- MTE ................................................ 6 - 99
12.5 kW Hydraulic Generator Electrical Schematic- Welder Option ..................... 6 - 102
12.5 kW Hydraulic Generator Wiring Diagram- Welder Option ............................ 6 - 103
Hydraulic Schematic, 2WD ................................................................................. 6 - 106
Hydraulic Schematic, 4WD ................................................................................. 6 - 107
TABLE OF CONTENTS

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX 2 - 1
Section 2 • SpecificationsFebruary 2014
Specifications
Machine Specifications
S-40 and S-45 Models
Tires and wheels
Tire size, 2WD
front tires only 12.5L-16SL
rear tires only 12-16.5 NHS
Tire size,
2WDRT & 4WD front & rear 12-16.5 NHS
Tire weight, new foam-filled (minimum) 300 lbs
(Rough terrain) 136 kg
Tire ply rating 12 8
Tire contact area 88 sq in 57 sq in
568 sq cm 368 sq cm
Overall tire diameter 33.7 in 33.2 in
85.6 cm 84.3 cm
Tire pressure 45 psi 45 psi
(Rough terrain) 3.1 bar 3.1 bar
Tire pressure 60 psi 60 psi
(Rough terrain) 4.1 bar 4.1 bar
Wheel diameter 16 in 161/2in
40.6 cm 41.9 cm
Wheel width 10 in 9
3/4in
25.4 cm 24.8 cm
Wheel lugs 8@
5/8 -18 9@ 5/8 -18
Lug nut torque - Drive and 9-bolt non-drive hubs
Lug nut, dry 230 ft-lbs
312 Nm
Lug nut, lubricated 170 ft-lbs
230 Nm
Lug nut torque - 8-bolt non-drive spindles
Lug nut, dry 170 ft-lbs
230 Nm
Lug nut, lubricated 130 ft-lbs
176 Nm
Track Components, TRAX option
Track material Rubber
Weight, assembly (each) 480 lbs
218 kg
Fluid capacities
Fuel tank 20 gallons
75.7 liters
Fuel tank, Option 30 gallons
114 liters
LPG tank 33.5 pounds
15.2 kg
Hydraulic tank 45 gallons
170 liters
Hydraulic system 55 gallons
(including tank) 208 liters
Drive hub 20 fl oz
0.6 liters
Turntable rotation 8 fl oz
drive hub 0.24 liters
Drive hub oil type:
SAE 90 multipurpose hypoid gear oil API service
classification GL5
For operational specifications, refer to the
Operator's Manual.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice.

2 - 2 S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
Section 2 • Specifications February 2014
SPECIFICATIONS
Continuous improvement of our products is a
Genie policy. Product specifications are subject
to change without notice.
Performance Specifications
All Models
Drive speeds, 2WD and 4WD
Drive speed, stowed 40 ft / 5.2 - 5.9 sec
12.2 m / 5.2 - 5.9 sec
Drive speed, raised or extended 40 ft / 40 - 45 sec
12.2 m / 40 - 45 sec
Drive speed, TRAX option
Drive speed, stowed 40 ft / 9 - 11 sec
12.2 m / 9 - 11 sec
Drive speed, raised or extended 40 ft / 40 - 45 sec
12.2 m / 40 - 45 sec
Gradeability See Operator's Manual
Boom function speeds, maximum
from platform controls
Boom up 50 to 60 seconds
Boom down 45 to 60 seconds
Boom extend 30 to 60 seconds
Boom retract 15 to 35 seconds
Turntable rotate, 360°
boom fully stowed 70 to 100 seconds
Turntable rotate, 360°
boom fully extended 120 to 140 seconds
Platform level (10° range of motion)
ANSI 3 to 5 seconds
CE/Austrailia 20 to 22 seconds
Jib boom up, S-45 models 35 to 45 seconds
Jib boom down, S-45 models 20 to 30 seconds
Braking distance, maximum
High range on paved surface 3 to 4 ft
0.9 to 1.2 m
Hydraulic Oil Specifications
Hydraulic Oil Specifications
Hydraulic oil type Chevron Rando HD MV equivalent
Viscosity grade Multi-viscosity
Viscosity index 200
Cleanliness level, minimum 15/13
Water content, maximum 200 ppm
Chevron Rando HD MV oil is fully compatible and
mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.
Optional fluids
Biodegradable Petro Canada Environ MV46
Statoil Hydra Way Bio Pa 32
BP Biohyd SE-S
Fire resistant UCON Hydrolube HP-5046
Quintolubric 822
Mineral based Shell Tellus S2 V 32
Shell Tellus S2 V 46
Chevron Aviation A
Eni ARNICA 32

Part No.826364 S-40 • S-45 • S-40 TRAX • S-45 TRAX 2 - 3
Section 2 • SpecificationsFebruary 2014
Hydraulic Component
Specifications
Drive pump
Type: bi-directional,
variable displacement piston pump
Displacement per revolution, variable, 4WD models
0 to 2.8 cu in
0 to 46 cc
Flow rate @ 2500 rpm 0 to 28 gpm
106 L/min
Drive pressure, maximum 3625 psi
250 bar
Charge pump
Type: gerotor pump
Displacement 0.85 cu in
13.9 cc
Flow rate @ 2500 rpm 9 gpm
34.1 L/min
Charge pressure @ 2500 rpm 310 psi
Neutral position 21.4 bar
Function pump
Type gear, pressure balanced
Displacement 1.04 cu in
17 cc
Flow rate @ 2500 rpm 10.69 gpm
40.5 L/min
Oscillation pump
Type gear, fixed displacement
Displacement 0.37 cu in
6 cc
Flow rate @ 2500 rpm 2.8 gallons per minute
10.6 liters per minute
Continued use of Chevron Aviation
A hydraulic oil when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage.
Note: Use Chevron Aviation A hydraulic oil when
ambient temperatures are consistently
below 0°F / -18°C.
Note: Use Shell Tellus S2 V 46 hydraulic oil when
oil temperatures consistently exceed 205°F / 96°C.
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult the Genie
Service Department before use.
SPECIFICATIONS
Continuous improvement of our products is a
Genie policy. Product specifications are subject
to change without notice.

2 - 4 S-40 • S-45 • S-40 TRAX • S-45 TRAX Part No.826364
Section 2 • Specifications February 2014
SPECIFICATIONS
Two-speed drive motors, 2WD and 4WD
Displacement per revolution 0.99 cu in / 16.3 cc
low speed
Displacement per revolution 1.83 cu in / 30 cc
high speed
Hydraulic Filters
Medium pressure filter Beta 3 ≥200
Medium pressure filter 51 psi
bypass pressure 3.5 bar
Hydraulic tank circuit 10 micron with
return line filter 25 psi / 1.7 bar bypass
Auxiliary pump
Type: fixed displacement gear pump
Displacement - static 0.151 cu in
2.47 cc
Displacement 1.75 gallons per minute
6.62 liters per minute
Function manifold
Function relief valve pressure
S-40 2600 psi / 179 bar
S-45 2900 psi / 200 bar
Boom down 2200 psi
relief valve pressure 152 bar
Boom extend 1950 psi
134 bar
Oscillate axle 950 psi
66 bar
Steer regulator, 2 gallons per minute
All models 7.6 liters per minuter
Traction manifold, 2WD and 4WD
Hot oil relief pressure 280 psi
19.3 bar
Continuous improvement of our products is a
Genie policy. Product specifications are subject
to change without notice.