Genie GS-1530 User manual

Service Manual
Part No. 97385
Rev E10
February 2012
Serial Number Range
from GS3005A-76000
to GS3011A-109999
GS -1530/32
GS -1930/32
from GS3005B-76000
to GS3009B-98941
from GS3008C-101
to GS3011C-9999
GS -2032
GS -2632
GS -3232
GS -2046
GS -2646
GS -3246
from GS3205-75407
to GS3209-94602
from GS3209A-94603
to GS3212A-109999
from GS3205B-76000
to GS3209B-98941
from GS3208C-101
to GS3212C-9999
from GS4605-75438
to GS4609-95192
from GS4609A-95193
to GS4611A-109999
from GS4608C-101
to GS4612C-9999

February 2012
GS-30 • GS-32 • GS-46
ii
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Compliance
Machine Classification
Group A/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
www.genielift.com
e-mail: [email protected]
Copyright © 2011 by Terex Corporation
97385 Rev E March 2007
Fifth Edition, Second Printing
"Genie" is a registered trademark of Terex South
Dakota in the U.S.A. and many other countries.
"GS" is a trademark of Terex South Dakota, Inc.
Printed on recycled paper
Printed in U.S.A.
Serial Number Information
Genie offers the following Service Manuals for
these models:
Title Part No.
Genie GS-1530 and GS-1930 Service Manual,
First Edition
(before serial number 17408) ............................... 39528
Genie GS-1530 and GS-1930 Service Manual,
Second Edition
(from serial number 17408 to 59999) ................... 72876
Genie GS-1530 and GS-1930 Service Manual,
Third Edition
(from serial number 60000 to 75999) ................... 96316
Genie GS-2032 Service Manual,
First Edition
(before serial number 17408) ............................... 46326
Genie GS-2032 and GS-2632 Service Manual,
Second Edition
(from serial number 17408 to 59999) ................... 72963
Genie GS-2032 and GS-2632 Service Manual,
Third Edition
(from serial number 60000 to 75406) ................... 96316
Genie GS-2046, GS-2646 and GS-3246
Service Manual, First Edition
(before serial number 17408) ............................... 48339
Genie GS-2046, GS-2646 and GS-3246
Service Manual, Second Edition
(from serial number 17408 to 59999) ................... 72972
Genie GS-2046, GS-2646 and GS-3246
Service Manual, Third Edition
(from serial number 60000 to 75437) ................... 96316
Introduction

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Part No. 97385 GS-30 • GS-32 • GS-46
iii
INTRODUCTION
Serial Number Legend

February 2012
GS-30 • GS-32 • GS-46
This page intentionally left blank.
iv

February 2012
Part No. 97385 GS-30 • GS-32 • GS-46
v
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Safety Rules
Section 1 • Safety Rules

February 2012
GS-30 • GS-32 • GS-46
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe .
Be sure that your workshop or work area
is properly ventilated and well lit.
vi
SAFETY RULES
Section 1 • Safety Rules
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.

February 2012
Part No. 97385 GS-30 • GS-32 • GS-46
Table of Contents
Introduction
Important Information ......................................................................................... ii
Serial Number Information ................................................................................. ii
Serial Number Legend ...................................................................................... iii
Section 1 Safety Rules
General Safety Rules ........................................................................................ v
Section 2 Rev Specifications
G Machine Specifications ................................................................................ 2 - 1
Performance Specifications ......................................................................... 2 - 2
Hydraulic Specifications ............................................................................... 2 - 3
Manifold Component Specifications ............................................................. 2 - 4
Hydraulic Hose and Fitting Torque Specifications ........................................ 2 - 5
SAE and Metric Fasteners Torque Charts ................................................... 2 - 7
Section 3 Rev Scheduled Maintenance Procedures
Introduction .................................................................................................. 3 - 1
Pre-delivery Preparation Report .................................................................. 3 - 3
Maintenance Inspection Report ................................................................... 3 - 5
CChecklist A Procedures
A-1 Inspect the Manuals and Decals ......................................................... 3 - 6
A-2 Perform Pre-operation Inspection ....................................................... 3 - 7
A-3 Perform Function Tests ...................................................................... 3 - 7
A-4 Perform 30 Day Service ..................................................................... 3 - 8
A-5 Grease the Steer Yokes ..................................................................... 3 - 8
vii

February 2012
GS-30 • GS-32 • GS-46
TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures, continued
JChecklist B Procedures
B-1 Inspect the Batteries ........................................................................... 3 - 9
B-2 Inspect the Electrical Wiring ............................................................. 3 - 12
B-3 Inspect the Electrical Contactor ........................................................ 3 - 13
B-4 Inspect the Tires, Wheels and Castle Nut Torque ............................ 3 - 13
B-5 Test the Emergency Stop ................................................................. 3 - 14
B-6 Test the Key Switch .......................................................................... 3 - 14
B-7 Test the Automotive-style Horn (if equipped) .................................... 3 - 15
B-8 Test the Drive Brakes ....................................................................... 3 - 16
B-9 Test the Drive Speed - Stowed Position ........................................... 3 - 19
B-10 Test the Drive Speed - Raised Position ............................................ 3 - 20
B-11 Test the Slow Drive Speed ............................................................... 3 - 21
B-12 Perform Hydraulic Oil Analysis ......................................................... 3 - 22
B-13 Inspect the Hydraulic Tank Cap Venting System .............................. 3 - 22
B-14 Check the Module Tray Latch Components ...................................... 3 - 23
B-15 Inspect the Voltage Inverter (if equipped) ......................................... 3 - 24
B-16 Test the Down Limit Switch and the Pothole Limit Switches ............. 3 - 25
B-17 Test the Up Limit Switch (if equipped)
and the Outrigger Limit Switches (if equipped) ................................. 3 - 28
CChecklist C Procedures
C-1 Test the Platform Overload System (if equipped) ............................. 3 - 29
C-2 Replace the Hydraulic Tank Breather Cap -
Models with Optional Hydraulic Oil ................................................... 3 - 31
EChecklist D Procedures
D-1 Check the Scissor Arm Wear Pads .................................................. 3 - 32
D-2 Replace the Hydraulic Tank Return Filter Element ........................... 3 - 35
CChecklist E Procedure
E-1 Test or Replace the Hydraulic Oil ..................................................... 3 - 36
viii

February 2012
Part No. 97385 GS-30 • GS-32 • GS-46
TABLE OF CONTENTS
Section 4 Rev Repair Procedures
Introduction .................................................................................................. 4 - 1
JPlatform Controls
1-1 Circuit Boards .................................................................................... 4 - 2
1-2 Controller Adjustments ....................................................................... 4 - 4
1-3 Software Configuration ....................................................................... 4 - 9
1-4 Outrigger ECM ................................................................................. 4 - 14
1-5 Outrigger Controls Software Update ................................................ 4 - 17
BPlatform Components
2-1 Platform ........................................................................................... 4 - 34
2-2 Platform Extension ........................................................................... 4 - 35
CScissor Components
3-1 Scissor Assembly, GS-1530 and GS-1532 ...................................... 4 - 36
3-2 Scissor Assembly, GS-1930 and GS-1932 ...................................... 4 - 42
3-3 Scissor Assembly, GS-2032 and GS-2046 ...................................... 4 - 50
3-4 Scissor Assembly, GS-2632 and GS-2646 ...................................... 4 - 56
3-5 Scissor Assembly, GS-3232 and GS-3246 ...................................... 4 - 64
3-6 Lift Cylinder ...................................................................................... 4 - 72
3-7 Platform Overload System ............................................................... 4 - 77
DGround Controls
4-1 Manual Platform Lowering Cable ..................................................... 4 - 79
4-2 Level Sensors .................................................................................. 4 - 80
BHydraulic Pump
5-1 Function Pump ................................................................................. 4 - 86
ix

February 2012
GS-30 • GS-32 • GS-46
Section 4 Rev Repair Procedures, continued
FManifolds
6-1 Function Manifold Components -
GS-1530, GS-1532, GS-1930 and GS-1932 .................................... 4 - 88
6-2 Function Manifold Components -
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246 .... 4 - 90
6-3 Outrigger Function Manifold Components -
GS-3232 .......................................................................................... 4 - 92
6-4 Outrigger Cylinder Manifold Components -
GS-3232 .......................................................................................... 4 - 93
6-5 Check Valve Manifold Components -
GS-1530, GS-1532, GS-1930 and GS-1932 .................................... 4 - 94
6-6 Valve Adjustments - Function Manifold ............................................ 4 - 95
6-7 Valve Coils ....................................................................................... 4 - 99
BHydraulic Tank
7-1 Hydraulic Tank ............................................................................... 4 - 101
BSteer Axle Components
8-1 Yoke and Drive Motor .................................................................... 4 - 102
8-2 Steer Cylinder ................................................................................ 4 - 103
8-3 Steer Bellcrank ............................................................................... 4 - 104
ANon-steer Axle Components
9-1 Drive Brake .................................................................................... 4 - 105
ABrake Release Hand Pump Components
10-1 Brake Release Hand Pump Components ....................................... 4 - 106
AOutrigger Components
11-1 Outrigger Cylinder .......................................................................... 4 - 107
TABLE OF CONTENTS
x

February 2012
Part No. 97385 GS-30 • GS-32 • GS-46
Section 5 Rev Fault Codes
Introduction .................................................................................................. 5 - 1
C Fault Code Chart ......................................................................................... 5 - 3
B Outrigger Fault Code Chart .......................................................................... 5 - 5
Section 6 Rev Schematics
Introduction .................................................................................................. 6 - 1
C Electrical Component Legend ...................................................................... 6 - 2
B Wire Color Legend ....................................................................................... 6 - 3
D ECM Pin-out Legend ................................................................................... 6 - 4
A Outrigger ECM Pin-out Legend .................................................................... 6 - 5
B Wiring Diagram - Ground Controls and Level Sensor Harness .................... 6 - 6
B Wiring Diagram - Platform Control Box and Outrigger Control Pad .............. 6 - 7
C Limit Switch Legend ..................................................................................... 6 - 8
B Electrical Symbols Legend........................................................................... 6 - 9
Electrical Schematics - ANSI, CSA and Australia Models
E GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3006A-83067)
(from serial number GS3005B-76000 to GS3006B-79659) ........................ 6 - 10
C GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) ........................ 6 - 14
B GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) ........................ 6 - 18
D GS-1530/1532/1930/1932
(from serial number GS3007A-89538 to GS3010A-99455)
(from serial number GS3007B-84600 to GS3009B-98941) ........................ 6 - 22
A GS-1530/1532/1930/1932
(from serial number GS3010A-99456 to GS3011A-109999) ...................... 6 - 26
E GS-2032/2632
(from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-78915) ............................ 6 - 30
TABLE OF CONTENTS
xi

February 2012
GS-30 • GS-32 • GS-46
TABLE OF CONTENTS
xii
Section 6 Rev Schematics, continued
C GS-2032/2632
(from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) ............................ 6 - 34
B GS-2032/2632
(from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) ............................ 6 - 38
D GS-2032/2632/3232
(from serial number GS3207A-84867 to GS3210A-94974)
GS-2046/2646/3246
(from serial number GS4607A-84840 to GS4610A-95454) ........................ 6 - 42
A GS-2032/2632/3232
(from serial number GS3210A-94975 to GS3211A-97903)
GS-2046/2646/3246
(from serial number GS4610A-95455 to GS4611A-97982) ........................ 6 - 46
A GS-2032/2632/3232
(from serial number GS3211A-97904 to GS3212A-109999)
GS-2046/2646/3246
(from serial number GS4611A-97983 to GS4612A-109999) ...................... 6 - 50
Electrical Schematics - CE Models
E GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3005A-76388)
(from serial number GS3005B-76000 to GS3005B-76030) ........................ 6 - 54
E GS-1530/1532/1930/1932
(from serial number GS3005A-76389 to GS3005A-79394)
(from serial number GS3005B-76031 to GS3005B-76920) ........................ 6 - 58
D GS-1530/1532/1930/1932
(from serial number GS3005A-79395 to GS3006A-83067)
(from serial number GS3005B-76921 to GS3006B-79659) ........................ 6 - 62
C GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) ........................ 6 - 66
B GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) ........................ 6 - 70
G GS-1530/1532/1930/1932
(from serial number GS3007A-89538 to GS3010A-99455)
(from serial number GS3007B-84600 to GS3009B-98941)
(from serial number GS3008C-101 to GS3010C-2189) ............................. 6 - 74

February 2012
Part No. 97385 GS-30 • GS-32 • GS-46
Section 6 Rev Schematics, continued
A GS-1530/1532/1930/1932
(from serial number GS3010A-99456 to GS3011A-109999)
(from serial number GS3010C-2190 to GS3011C-5059) ........................... 6 - 78
A GS-1530/1532/1930/1932
(from serial number GS3012C-5060 to GS3012C-5311) ........................... 6 - 82
E GS-2032/2632
(from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4605-76734) ............................ 6 - 86
D GS-2032/2632
(from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-76735 to GS4606-78915) ............................ 6 - 90
C GS-2032/2632
(from serial number GS3206-79992 to GS32007-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) ............................ 6 - 94
B GS-2032/2632
(from serial number GS3207-83651 to GS32007-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) ............................ 6 - 98
G GS-2032/2632/GS-3232
(from serial number GS3207-84867 to GS3210A-94974)
(from serial number GS3208C-101 to GS3210C-378)
GS-2046/2646/3246
(from serial number GS4607-84840 to GS4610A-95454)
(from serial number GS4609C-101 to GS4610C-118) .................................. 102
A GS-2032/2632/GS-3232
(from serial number GS3210A-94975 to GS3211A-97903)
(from serial number GS3210C-379 to GS3212C-1386)
GS-2046/2646/3246
(from serial number GS4610A-95455 to GS4611A-97982)
(from serial number GS4610C-119 to GS4612C-1385) ................................ 106
A GS-2032/2632/GS-3232
(from serial number GS3211A-97904 to GS3212A-109999)
(from serial number GS3212C-1387 to GS3212C-9999)
GS-2046/2646/3246
(from serial number GS4611A-97983 to GS4612A-109999)
(from serial number GS4612C-1386 to GS4612C-9999) .............................. 110
xiii
TABLE OF CONTENTS

February 2012
GS-30 • GS-32 • GS-46
Hydraulic Schematics
B Component Reference and Hydraulic Symbols Legend ........................... 6 - 114
B GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to 76491)
(from serial number GS3005B-76000 to 76084) ...................................... 6 - 116
D GS-1530/1532/1930/1932
(after serial number GS3005A-76491)
(after serial number GS3005B-76084)
(from serial number GS3008C-101) ......................................................... 6 - 117
D GS-2032/2632
(from serial number GS3205-75407 to GS3206-80131)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-79027) .......................... 6 - 118
A GS-2032/2632
(from serial number GS3206-80132 to GS3207-84866)
GS-2046/2646/3246
(form serial number GS4606-79028 to GS4607-84839) .......................... 6 - 119
D GS-2032/2632/3232
(after serial number GS3207-84866 and from GS3208C-101)
GS-2046/2646/3246
(after serial number GS4607-84839 and from GS4609-101) ................... 6 - 120
D GS-3232
(from serial number GS3207-84867)
(from serial number GS3208C-101) ......................................................... 6 - 121
TABLE OF CONTENTS
xiv

REV G
Section 2 • SpecificationsFebruary 2009
Part No. 97385 GS-30 • GS-32 • GS-46 2 - 1
Machine Specifications
Batteries, Standard
Voltage 6V DC
Group GC2
Type T-105
Quantity 4
Battery capacity, maximum 225AH
Reserve capacity @ 25A rate 447 minutes
Weight, each 62 lbs
28 kg
Batteries, Maintenance-free (option)
Voltage 6V DC
Group GC2
Type 6V-AGM
Quantity 4
Battery capacity, maximum 200AH
Reserve capacity @ 25A rate 380 minutes
Weight, each 62 lbs
28 kg
Fluid capacities
Hydraulic tank 3.75 gallons
All models 14.2 liters
Hydraulic system (including tank) 5gallons
GS-3232 and GS-3246 19 liters
Hydraulic system (including tank) 4.5gallons
All other models 18 liters
For operational specifications, refer to the
Operator's Manual.
Tires and wheels
GS-1530, GS-1532, GS-1930, GS-1932
Tire size (solid rubber) 12 x 4.5 in
30.5 x 11.4 cm
Tire contact area 9 sq in
58 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646,
GS-3246
Tire size (solid rubber) 15 x 5 in
38.1 x 12.7 cm
Tire contact area 15 sq in
96.7 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.
Specifications

REV G
February 2009Section 2 • Specifications
2 - 2 GS-30 • GS-32 • GS-46 Part No. 97385
SPECIFICATIONS
Performance Specifications
Drive speed, maximum
GS-1530, GS-1532, GS-1930 and GS-1932
Platform stowed, fast 2.5 mph
40 ft / 10.7 sec
4 km/h
12.2 m / 10.7 sec
Platform stowed, slow 1.1 mph
40 ft / 24.8 sec
1.8 km/h
12.2 m / 24.8 sec
Platform raised 0.5 mph
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and
GS-3246
Platform stowed, fast 2.2 mph
40 ft / 12.4 sec
3.5 km/h
12.2 m / 12.4 sec
Platform stowed, slow 1.1 mph
40 ft / 24.8 sec
1.8 km/h
12.2 m / 24.8 sec
Platform raised 0.5 mph
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Braking distance, maximum
High range on paved surface 24 in ± 12 in
61 cm ± 30 cm
Gradeability
GS-1930, GS-1932, GS-2632,
GS-3232 and GS-3246 25%
GS-1530, GS-1532, GS-2032,
GS-2046 and GS-2646 30%
Airborne noise emissions <70 dB
Maximum sound level at normal operation workstations
(A-weighted)
Function speed, maximum from platform controls
(with 1 person in platform)
GS-1530 and GS-1532
Platform up 15 to 17 seconds
Platform down 16 to 18 seconds
GS-1930 and GS-1932
Platform up 15 to 17 seconds
Platform down 22 to 24 seconds
GS-2032 and GS-2046
Platform up 28 to 32 seconds
Platform down 26 to 30 seconds
GS-2632 and GS-2646
Platform up 28 to 32 seconds
Platform down 22 to 26 seconds
GS-3232 and GS-3246
Platform up 55 to 59 seconds
Platform down 38 to 42 seconds
Rated work load at full height, maximum
GS-1530 and GS-1532 600 lbs
272 kg
GS-1930, GS-1932, GS-2632 and GS-3232 500 lbs
227 kg
GS-2032 800 lbs
363 kg
GS-2046 1200 lbs
544 kg
GS-2646 1000 lbs
454 kg
GS-3246 700 lbs
317 kg
GS-3232 Outrigger leveling capacity, maximum
Side to side 5°
Front to rear 3°
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.

REV G
Section 2 • SpecificationsFebruary 2009
Part No. 97385 GS-30 • GS-32 • GS-46 2 - 3
Hydraulic Specifications
Hydraulic Oil Specifications
Hydraulic oil type Chevron Rando HD equivalent
Viscosity grade Multi-viscosity
Viscosity index 200
Cleanliness level, minimum 15/13
Water content, maximum 200 ppm
Chevron Rando HD oil is fully compatible and
mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.
Optional fluids
Biodegradable Petro Canada Environ MV 46
Statoil Hydra Way Bio SE 32
BP Biohyd SE-S
Fire resistant UCON Hydrolube HP-5046
Quintolubric 822
Mineral based Shell Tellus T32
Shell Tellus T46
Chevron Aviation A
Continued use of Chevron
Aviation A hydraulic fluid when
ambient temperatures are
consistently above 32°F / 0°C may
result in component damage.
Note: Use Chevron Aviation A hydraulic fluid
when ambient temperatures consistently below
0°F / -17°C.
Note: Use Shell Tellus T46 hydraulic oil when oil
temperatures consistently exceed 205°F / 96°C.
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult the Genie
Service Department before use.
Function pump
Type Gear
Displacement per revolution 0.244 cu in
4 cc
Flow rate @ 2500 psi / 172 bar 4 gpm
15 L/min
Hydraulic tank return filter 10 micron with
25 psi / 1.7 bar bypass
Function manifold
System relief valve pressure, maximum 3700 psi
255 bar
Lift relief valve pressure 1800 to 3700 psi
124 to 241 bar
Steer relief valve pressure 1500 psi
103 bar
Outrigger manifold
Relief valve pressure, maximum 3500 psi
241 bar
Check valve manifold -
GS-1530, GS-1532, GS-1930, GS-1932
Check valve pressure, maximum 200 psi
13.8 bar
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.
SPECIFICATIONS

REV G
February 2009Section 2 • Specifications
2 - 4 GS-30 • GS-32 • GS-46 Part No. 97385
SPECIFICATIONS
Manifold Component
Specifications
Plug torque
SAE No. 2 50 in-lbs / 6 Nm
SAE No. 4 13 ft-lbs / 18 Nm
SAE No. 6 18 ft-lbs / 24 Nm
SAE No. 8 50 ft-lbs / 68 Nm
SAE No. 10 55 ft-lbs / 75 Nm
SAE No. 12 75 ft-lbs / 102 Nm
Valve Coil Resistance
Note: The following coil resistance specifications are at
an ambient temperature of 68°F / 20°C. As valve coil
resistance is sensitive to changes in air temperature,
the coil resistance will typically increase or decrease by
4% for each 18°F / -7.7°C that your air temperature
increases or decreases from 68°F / 20°C.
Description Specification
Solenoid valve, 3 position 4 way 27.2Ω
20V DC with diode (schematic items F and AC)
Solenoid valve, 3 position 4 way 19Ω
20V DC with diode (schematic item E)
Solenoid valve, 2 position 4 way 19Ω
20V DC with diode (schematic item H and AI)
Solenoid valve, 2 position 2 way N.C. 25Ω
20V DC with diode (schematic item N)
Solenoid valve, 2 position 4 way 19Ω
20V DC with diode (schematic items AE)
Solenoid valve, 3 position 5 way 19Ω
20V DC with diode (schematic item AG)
Solenoid valve, 2 position 2 way 27.2Ω
20V DC with diode (schematic item CA, CB, CC
and CD)
Solenoid valve, 3 position 4 way 19Ω
20V DC with diode (schematic item BA)
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.

REV G
Section 2 • SpecificationsFebruary 2009
Part No. 97385 GS-30 • GS-32 • GS-46 2 - 5
Hydraulic Hose and Fitting
Torque Specifications
Your machine is equipped with JIC 37° flared
fittings and hose ends. Genie specifications require
that fittings and hose ends be torqued to
specification when they are removed and installed
or when new hoses or fittings are installed.
JIC 37° Fittings
(swivel nut or hose connection)
SAE Dash size Thread Size Flats
-4 7/16-20 2
-6 9/16-18 1 1/4
-8 3/4-16 1
-10 7/8-14 1
-12 1 1/16-12 1
-16 1 5/16-12 1
-20 1 5/8-12 1
-24 1 7/8-12 1
SAE O-ring Boss Port
(tube fitting - installed into Aluminum)
SAE Dash size Torque
-4 11 ft-lbs / 14.9 Nm
-6 23 ft-lbs / 31.2 Nm
-8 40 ft-lbs / 54.2 Nm
-10 69 ft-lbs / 93.6 Nm
-12 93 ft-lbs / 126.1 Nm
-16 139 ft-lbs / 188.5 Nm
-20 172 ft-lbs / 233.2 Nm
-24 208 ft-lbs / 282 Nm
SAE O-ring Boss Port
(tube fitting - installed into Steel)
SAE Dash size Torque
-4 16 ft-lbs / 21.7 Nm
-6 35 ft-lbs / 47.5 Nm
-8 60 ft-lbs / 81.3 Nm
-10 105 ft-lbs / 142.4 Nm
-12 140 ft-lbs / 190 Nm
-16 210 ft-lbs / 284.7 Nm
-20 260 ft-lbs / 352.5 Nm
-24 315 ft-lbs / 427.1 Nm
SPECIFICATIONS

REV G
February 2009Section 2 • Specifications
2 - 6 GS-30 • GS-32 • GS-46 Part No. 97385
a
b
c
b
3 Working clockwise on the body hex fitting, make
a second mark with a permanent ink marker to
indicate the proper tightening position. Refer to
Figure 2.
Note: Use the JIC 37° Fittings table on the
previous page to determine the correct number of
flats for the proper tightening position.
Note: The marks indicate that the correct tightening
positions have been determined. Use the second
mark on the body hex fitting to properly tighten the
joint after it has been loosened.
Figure 1
a hydraulic hose
b hex nut
c reference mark
d body hex fitting
b
c
a
d
Torque Procedure
JIC 37° fittings
1 Align the tube flare (hex nut) against the nose of
the fitting body (body hex fitting) and tighten the
hex nut to the body hex fitting to hand-tight,
approximately 30 in-lbs / 3.4 Nm.
2 Make a reference mark on one of the flats of the
hex nut, and continue it on to the body hex
fitting with a permanent ink marker. Refer to
Figure 1.
Figure 2
a body hex fitting
b reference mark
c second mark
4 Tighten the hex nut until the mark on the hex
nut is aligned with the second mark on the body
hex fitting.
5 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
SPECIFICATIONS