Genie Lift Tools GS-2669 User manual

Operator's Manual Supplement
Lift Tools™ Material Carrier
G
S
™
-
2
669
G
S
™
-
3369
G
S
™
-
4069
A
NSI/CSA Models
First Edition
First Printing
Part No. 1288240GT

Operator's Manual Supplement First Edition • First Printing
Introduction
2 Lift Tools™ Material Carrier Part No. 1288240GT
Introducti on
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Note: These installation instructions only apply
to the Genie models listed on the front cover.
Material Carrier Safety
Read, understand and obey all warnings and
instructions provided with the material carrier.
Do not exceed the rated platform capacity. The
weight of the material carrier assembly will reduce
the rated platform capacity and must be subtracted
from the total platform load.
The material carrier assembly weighs 80 lbs/36 kg.
Be sure the material carrier is securely installed.
When the material carrier assembly is attached,
this manual should be considered a permanent
part of your machine and should remain with the
machine at all times.
Symbol and Hazard Pictorials
Definitions
Material Carrier weighs
80 lbs/36 kg.
Read the supplement manual,
part number 1288240GT.
80 lbs/
36 kg
1288240GT

First Edition • First Printing Operator's Manual Supplement
Introduction
Part No. 1288240GT Lift Tools™ Material Carrier 3
Pre-operation Inspection
Be sure that the operator’s, safety manual,
responsibilities manual and any necessary
supplements are complete, legible and in the
storage container located in the platform.
Be sure that all decals are legible and in place.
Inspect the work area for obstructions that
could inhibit safe loading and unloading of the
Material Carrier.
Check the Material Carrier for damage, improperly
installed or missing parts and unauthorized
modifications.
Nuts, bolts and other fasteners
Cracks in structural components
Dents or damage to the Material Carrier
Decal Inspection
Use the inspection to verify that all decals are
legible and in place.
Part No. Decal Description Qty
1287851GT Decal, Max Capacity 2

Operator's Manual Supplement First Edition • First Printing
Operating Instructions
4 Lift Tools™ Material Carrier Part No. 1288240GT
Operating Ins tructions
Material Carrier Operation
1Verify the material carrier assembly and
installation instructions have been followed
properly and that the material carriers are
secured to the platform railings.
2Place the load so that it rests in both material
carriers. The length of the load should be
parallel with the platform.
3Center the load in the material carrier.
Tip-over hazard. The center of
the load must be within the
perimeter of the main deck of the
platform.
4Secure the load to each material carrier. Pass
the nylon strap over the load. Connect the
hook to the material carrier. Tighten the ratchet
strap.
5Gently push and pull on the load to make sure
the material carriers and load are secure.
6Keep the load secured when the machine is in
motion.
Tip-over hazard. The weight of
the material carrier assembly
and the load in the material
carrier will reduce the rated
platform capacity of the machine
and must be factored into the
total platform load.
Tip-over hazard. The weight of
the material carrier assembly
and the load in the material
carrier may limit the maximum
number of occupants in the
platform.
Component damage hazard. Do
not use the machine to place
loads into position.
Maximum Material Carrier Capacity
GS-2669 700 lbs
317 kg
GS-3369 500 lbs
227 kg
GS-4069 350 lbs
159 kg
Material Carrier Assembly Weight 80 lbs
36 kg
WARNING
WARNING
WARNING
NOTICE

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288240GT Lift Tools™ Material Carrier 5
Installati on Instructions
Observe and Obey:
This procedure shall be completed by a person
authorized to install the Material Carrier.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Tools Required:
3/8 inch wrench
7/16 inch wrench
9/16 inch wrench
3/4 inch wrench
3/8 inch socket
7/16 inch socket
9/16 inch socket
3/4 inch socket
Ratchet
Components of Kit 1288239GT
Description Genie part
number
Qty.
U-bolt, 3/8-16 x 2 x 3, PLTD 131681GT 8
Screw, HHF, 1/2-13 x 3.24, Gr 8,
ZAG
1256850GT 2
Nylock flange nut, 1/2-13, G,
ZAG
1274172GT 2
Nylock flange nut, 3/8-16, G,
ZAG
1274322GT 16
Assembly, Material carrier post 1289762GT 2
Weldment, Rail attachment 1288628GT 4
Weldment, Base 1288629GT 2
Installation instructions 1288240GT 1

Operator's Manual Supplement First Edition • First Printing
Installation Instructions
6 Lift Tools™ Material Carrier Part No. 1288240GT
Note: Perform this procedure on a firm, level
surface with the machine in the stowed position.
Note: Refer to the illustrations for the material
carrier mounting locations.
Note: The material carrier mounted to the
railing of the extension deck must be located
within the perimeter of the main deck whether
the platform extension deck is retracted or
extended.
Tip over hazard. Failure to
mount the material carrier as
instructed, could result in the
machine tipping over, causing
death or serious injury.
1Mount the rail attachments to the to the
platform using U-bolts and nylock flange nuts.
Hand tighten. Genie part number 1288658GT,
131681GT, 1274322GT.
Note: Remove and discard the hex nuts and flat
washers supplied with the U-bolts.
2Insert the material carrier post assemblies into
the rail attachments. Genie part number
1289762GT.
Note: The ratchet straps must be located towards
the center of the machine.
3Secure the base weldment to the post using
the provided retaining fasteners. Torque to
31 ft-lbs / 42 Nm. Genie part number
1288629GT, 1256850GT, 1274172GT.
main deck extension deck
4Secure the material carrier to the extension
deck railing. Torque to 31 ft-lbs / 42 Nm.
5Align the material carriers and tighten the
U-bolts. Torque to 31 ft-lbs / 42 Nm.
6Insert the supplement Operator's Manual into
the manual storage box located in the platform.
WARNING

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288240GT Lift Tools™ Material Carrier 7
Deck Retracted
1 material carrier
2 U-bolt and nylock flange nut
3 swing gate
4 main deck
5 extension deck
1
2
3
1
2
5
4

Operator's Manual Supplement First Edition • First Printing
Installation Instructions
8 Lift Tools™ Material Carrier Part No. 1288240GT
Deck Extended
1 material carrier
2 U-bolt and nylock flange nut
3 swing gate
4 main deck
5 extension deck
1
2
31
2
5
4

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288240GT Lift Tools™ Material Carrier 9
Optional Location - Deck retracted

Operator's Manual Supplement First Edition • First Printing
Installation Instructions
10 Lift Tools™ Material Carrier Part No. 1288240GT
Optional Locations - Deck Extended
Tip-over hazard. Do not install
more than one set of material
carriers in the platform. The
illustration represents the two
possible locations the material
carrier can be installed when the
platform is extended.
DANGER

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288240GT Lift Tools™ Material Carrier 11
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Lift Tools™Materi al Carrier Part No. 1288240GT Operator's Manual Supplem ent First Edition • Fi rst Printing