Get Packed 2-GPCS-133SD User manual

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SEMI-AUTOMATIC
CARTON SEALING MACHINE
2020-04-30
OPERATION MANUAL
2-GPCS-133SD

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1GENERAL SAFETY INSTRUCTIONS
1.1 Basic Operation ..................................................................................................................5
1.2 Basic Safety Precautions ....................................................................................................5
1.3 Safety Instructions Governing Specific Operational Phases ..............................................6
1.4 Warning of Electrical Dangers ............................................................................................7
1.5 Grounding Instructions Shall Include the Following ..........................................................8
1.6 Before Operating ................................................................................................................9
1.7 During Operation ...............................................................................................................9
1.8 After operating ...................................................................................................................9
1.9 Signs .................................................................................................................................10
2MACHINE INFORMATION
2.1 Areas of Application .........................................................................................................11
2.2 Environmental Information .............................................................................................11
2.3 Machine Description ........................................................................................................12
2.4 Safety Devices ..................................................................................................................12
2.5 Technical Specification .....................................................................................................14
2.6 Identification Data of the Machine ..................................................................................16
3BEFORE OPERATING THE MACHINE
3.1 Shipping ............................................................................................................................17
3.2 Transportation & Unload Machine from Pallet ...............................................................17
3.3 Operation Space ...............................................................................................................18
3.4 Construction and Units ....................................................................................................19
3.5 Control Panel ....................................................................................................................19
3.6 Tape Threading ................................................................................................................21

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4Adjustments
4.1 Change Tape - Upper .......................................................................................................22
4.2 Change Tape - Lower ........................................................................................................23
4.3 Table Height Adjustment .................................................................................................23
4.4 Box Height Adjustment ....................................................................................................24
4.5 Box Width Adjustment .....................................................................................................24
4.6 Squeezer Roller Adjustment...............................................................................................25
5TROUBLE SHOOTING…………………………………………………………………………………………… 26
6MAINTENANCE…………………………………………………………………………….…………………………. 27
7ELECTRIC WIRING DIAGRAM & PART………………………………………..…………… 29
8PART LIST……………………………………………..……………………………………………………………………… 33

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1. GENERAL SAFETY INSTRUCTIONS
1.1 Basic Operation
The manual and the safety remarks are to be read before use. The operator manual
should be kept with the machine at all times. Intervals for maintenance and
inspections are to be adhered to.
This machine was built with state of the art technology and rigid adherence to safety
standards.
Unless used properly, it can cause injury to operators or persons in close proximity to
the machine. In addition, improper use can cause damage to the machine or property
around the machine.
1.2 Basic Safety Precautions
The user is to be instructed in all other generally applicable legal and other mandatory
regulations relevant to accident prevention and environmental protection in addition
to the operating instructions.
For safety reasons, long hair must be tied back or otherwise secured, garments must
be close fitting and no jewelry may be worn.
Use protective equipment whenever required by circumstances or by law.
Carefully observe all safety instructions and warnings attached to the machine and
make sure that they are always complete and perfectly legible.
Always make certain that persons being trained and instructed in working on or with
the machine are permanently supervised by an experienced person.
Work on the electrical system and equipment of the machine is only to be carried out
by a skilled electrician or by persons under the supervision and guidance of a skilled
electrician and in accordance with the rules and regulations of electrical engineering.

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1.3 Safety Instructions Governing Specific Operational Phases
Avoid any operation mode that might be unsafe.
All necessary precautions to ensure that the machine is only used being in a safe and
reliable state are to be taken. The machine is only to be operated if all protective and
safety devices, including removable safety devices, emergency shut-off equipment,
noise-protection elements and exhaust systems are in right place and fully functional.
The machine is to be checked for damage and defects at least once per work shift. Any
changes including the working behavior of the machine are to be reported to
competent persons immediately. If necessary, the machine is to be stopped and
locked immediately.
In case of any malfunction the machine must be stopped and locked until the defect
has been eliminated.
Generally make sure that nobody is at risk before starting up the machine.
All personnel that will be operating this machine should be thoroughly trained in all
phases of operation and safety.
Always tighten unscrewed connections after maintenance and repair.
After completing maintenance and repair all safety devices removed for setting up or
repairing the machine must be reinstalled and checked for functionality prior to
putting the machine back into service.
To minimize the environmental impact all consumables and replaced parts must be
disposed of safely.
Before starting the machine check that the accessories have been stowed away safely.
Do not attempt any operation that may be a risk to the stability of the machine.

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1.4 Warning of Electrical Dangers
Immediately remove power to the machine in case of trouble in the electrical system.
Replace a fuse with one with the same style and ratings; pay particular attention to
matching the specified current.
Any electrical work performed on the equipment must be conducted by a skilled
electrician or under the supervision of a skilled electrician. All work must be observed
good electrical engineering practice and follow safety rules and local wiring standards.
Inspect the electrical equipment of the machine at regular intervals. Tighten any loose
connections. Check wiring for scorch marks; replace scorched wiring and determine
and correct the reason for the overheating.
When working on live equipment, ensure that a second person is available to cut
power in case of an emergency. When appropriate, secure the working area with
safety tape and a warning sign. Use insulated tools for electrical work.
Before working on high-voltage assemblies, turn off the power supply. Carefully
discharge the supply cable and short-circuit any energy-storage components such as
capacitors.
If the equipment was moved, carefully refit and refasten all parts removed for
transport before reapplying power.
Before moving the machine, remember to disconnect the power cable.

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1.5 Grounding Instructions Shall Include the Following
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock. This product is equipped with a cord that has a
grounding wire and an appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance with all local codes and
ordinances.
If repair or replacement of the cord or plug is necessary, connect the ground wire to
the ground terminal of the plug. The wire with green insulation (with or without
yellow stripes) is the grounding wire.
Check with a qualified electrician or service person if the grounding instructions are
not clear or if in doubt about the proper grounding of the machine. Do not modify the
plug provided; if it will not fit the power outlet, have the proper outlet installed by a
qualified electrician.
This product is designed for use on a nominal AC circuit and has a grounding plug.
DANGER!
Improper installation of the grounding can result in electrocution.

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1.6 Before Operating
Verify that the power line voltage is correct.
The machine must be properly grounded to avoid a shock hazard. All wiring must be in
accordance with local wiring standards.
The Carton Sealing machine can only be operated with OPP tape.
1.7 During Operation
The size of the package should be under dimension in specification list.
While running, check the unit for any unusual sounds or smoke emissions.
Keep away from the moving part like belt and blade of tape head. Do not put your
hands or body around belt or blade of tape head when the machine is running.
1.8 After operating
Remove dust and dirt from the unit
Turn off the power when the machine is not in use.

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1.9 Signs
Caution!
Electric Shock Hazard.
Caution!
Hot Surface.
Caution!
Moving Parts Can Crush Hand.
Caution!
Pinch Point Entanglement
Caution! Blade.
Cutting of Fingers or Hand
Wear Eye Protection
Refer to Operator Manual

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2. MACHINE INFORMATION
2.1 Areas of Application
Packaging Limitation
It’s not possible to pack:
Products larger or heavier than that allowed.
Wet Products
Flammable products
Explosive products
Agri-foodstuffs
Pharmaceuticals
Hazardous products
2.2 Environmental Information
The strapping machine shall be installed in the following conditions:
Supply voltage: +-10% nominal supply voltage
Source frequency: +-10% nominal frequency
Ambient temperature: 5°C - 40°C (41℉-104℉).
Relative humidity: not exceed 35~85%RH
Please provide a suitable illumination around the machine for safety operation.
Conditions For Use
Make sure there is room for easy application and maintenance
The machine must be installed in a closed, well-ventilated area where there are no
explosions or fire hazards Position the machine in a place free of humidity, flammable
materials, gas or explosives. Make sure that it is level.
Please do not spray water or wet wipe machine body.
Noise - characteristic values

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The noise emission values determined according to EN ISO 3746 for the sound power level
or EN ISO 11202 for the sound pressure level at the workplace on the basis of the working
conditions are as below:
A measurement uncertainty allowance of K = 4 dB(A) applies to the stated emission values.
Sound power level LWA = 88.7 dB(A)
Emission sound pressure level at the workplace LPA = 75.3 dB(A)
To minimize the emission sound pressure level, machine is equipped with a timer standby
mode that can be adjusted by technician.
Demolition and Waste Disposal
The machine does not contain dangerous components or substances which require special
disposal procedure. For that which concerns material elimination, comply with the
Standards in the country where the machine has been disassembled.
2.3 Machine Description
This machine is manually operated to sealing OPP tape onto carton boxes. The box will be
driven into the machine by the transit belt system, and the tape head unit will tap tape
onto box and then do sealing & cutting. It is suitable for single box with tape sealing to
ensure the box is sealed well to avoid product falling off from the box.
2.4 Safety Devices
DANGER!
Operate the machine only when all safety devices are at their place and are functioning
correctly.
The machine has been constructed in accordance with the applicable legal regulations.
The machine is reliable in operation. Nevertheless the machine may constitute a danger if it
is operated in improper or undue condition.
Danger points that cannot be avoided due to equipment design are equipped with safety
devices. If necessary, these points are marked on the machine with warning signs, and in
the manual under working safety instructions.
The machine is equipped with safety devices as:

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Warning labels
Live parts are covered
The belt system operates at a very high speed (23 meters/min) to transit boxes into
machine to offer good efficiency of box taping performance.
The tape head unit operates with high efficiency with tape tapping, sealing and cutting. The
blade is sharp to be able to reach good cutting behavior.
To prevent danger, avoid to touch the belt (1) and tape head (2) when machine is running.
To remove jammed box or tape, avoid to directly reach your hand into blade area though
there is cover already cover around the blade area.
To move the machine, the four lockable casters (3) must be unlocked. Relock the four
casters when the machine is in its new position.
In certain condition, you could press the emergency stop (4) with safety.
1
2
3
4

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The machine is turned on when it is connected to AC power. Press START (1) to start
machine, and press STOP (2) to stop machine. When the machine is running, the indicator
light (3) will be ON, vice versa.
※in cold temperature condition, it might take 2-3 minutes for motor to warm up for full
speed.
Caution!
2.5 Technical Specification
2.5.1 Electrical Specification
System
Configuration
L1+N+PE (GROUND)
3-Phase+PE (GROUND):220V
3-Phase+N+PE (GROUND):380-415V
Nominal Power
0.45kW
0.45kW
Rated Current
4.1/2.0/1.9 A
1.2A/0.7A/0.6A
Rated Voltage
110V/220-230V/240V
220V/60Hz,
380V/50, 60Hz
400V,415V/50Hz
Rated Frequency
50 /60Hz
50 /60Hz
Type of Current
AC- single phase
AC- Three phase
1
2
3

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2.5.2 Technical information

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TAPE WIDTH
50 mm (2”) as standard
36 mm (1.5”) as option
75 mm (3”) as option
TAPE LEG LENGTH
50 mm tape : 50 ±5 mm
75mm tape : 60 ±5 mm
TAPE CORE DIAMETER
76.2 mm
TAPE OUTER DIAMETER
356 mm (14”)
BELT SPEED
23 meter/min
BOX CAPACITY
(MAX) L: unlimited W: 500mm H: 500mm
(MIN) L: 120mm W: 110mm H: 120mm
BOX WEIGHT
0.5 Kg ~ 30 Kg
POWER CONSUMPTION
450 W
NOISE EMISSION
60 dB
AMBIENT TEMP.
5℃- 40℃
WORKING HEIGHT
600~ 800mm (adjustable)
OPTION WITH FLEXIBLE CONVEYOR
MACHINE SIZE
L: 1389mm (with outfeed roller table)
W: 941mm (with hand crank)
H: 1303mm (with hand crank)
MACHINE WEIGHT
151 Kg
2.6 Identification Data of the Machine
Each model is provided with a plate where it is easy to recover data which must be
communicated to the manufacturer in case of problem or when requesting spare parts etc.
(ref. 1-2-3-4) This plate also carries electrical technical data for installation of the machine.
(ref. a-b-c-d-e-f-g).

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3. BEFORE OPERATING THE MACHINE
3.1 Shipping
The machine is delivered as a transport unit. The machine is loaded onto a wooden pallet
with Polyester strap secured. Outside with carbon box also with Polyester strap secured.
3.2 Unload Machine from Pallet & Installation
Cut Polyester strap and then move the carbon box upward.
Remove polyester strap on machine, then assemble the casters onto EXC-133SD.
Fix caster thread (A) onto legs, then adjust two screws (B) to adjust table height.
※Noted: Please ensure to lock the caster before assembling next caster
※Noted: Please ensure to lock two screws (B) to avoid table sliding down

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Assemble the out-feed roller table onto machine, there are three screws for easy mount.
3.3 Operation Space
Keep the area (A) or (B) free for the operator.
The area (A) is necessary for operating control system. (control box can change to both
sides of machine)
The area (B) is necessary for feeding box into machine.
B
A

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3.4 Construction and Units
3.5 Control Panel
The control panel is able to be switch between left and right sides of machine. Remove two
screws of panel fix plate, and then switch to the other side.
Upper Tape Head
Lower Tape Head
Squeezer roller
Front table
(Drawer)
Emergency stop
Height adjust
Width adjust
Control panel
Belt system

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a. Start Button: Press start button to start the motors and belts.
b. Stop button: Press stop button to stop the motors and belts.
c. Indicator light: Light will be ON when machine is running, vice versa.
d. Emergency stop:
Circuit breaker with
-When overload, circuit breaker will be activated
-Press the Start button to reset the machine
-Or it will reset automatically after 60 seconds

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3.6 Tape Threading