Transpak TP-201 Guide

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
SEMI AUTOMATIC POLYPROPYLENE
STRAPPING MACHINE
TP-201 TP-202 TP-203 TP-202L
TP-201CE TP-202CE TP-203CE TP-202LCE
TP-201Y TP-201YS
OPERATION MANUAL
&
SPARE PARTS LIST
Original Instruction

PART I
CONTENTS
1. Safety Instructions................................................................................. 1
2. Construction and Units.......................................................................... 2
3. General Safety Remarks........................................................................ 3
4. Machine Information............................................................................. 5
5. Machine and Operating Element......................................................... 10
6. Operating the Machine.........................................................................11
7. Adjustments ........................................................................................ 12
8. Maintenance & Lubrication ................................................................ 14
9. Troubleshooting Guide........................................................................ 16
10. Wiring Diagram .................................................................................. 19

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1. Safety Instructions
THIS MANUAL GIVES YOU INFORMATION ON SAFETY INSTRUCTIONS,
SPECIFICATIONS, OPERATION AND MAINTENANCE OF STRAPPING
MACHINES.
BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW THE
ENTIRE MANUALAND FOLLOW THE SAFETY INSTRUCTIONS CAREFULLY.
(1) Before Operating
a. Verify that the power line voltage is correct.
b. The machine must be properly grounded to avoid a shock hazard.All wiring must be
in accordance with local wiring standards.
c. The strapping machine can only be operated with polypropylene (P.P.) strapping; do
not use polyester (PET) strapping or polyethylene (PE) cord strap.
(2) During Operation
a. The weight of the package cannot exceed 100 kg (220 lbs).
b. The size of the package should not be less than 80mm (width) × 20mm (high) (3.16＂
×0.79＂).
c. Check if the machine emits any smokes or unusual sound when it is running.
(3) After operating
a. Remove dust and dirt from the unit; pay particular attention to the interior of the arch.
b. Turn off the power when the machine is not in use.
(4) Signs
(5) Maintenance
a. Turn off the power before removing either of the top covers.
b. Use the correct tools and parts to repair the machine.
c. The heater tongue is very hot; do not touch it.
Caution!
Electric Shock Hazard Caution!
Hot!
Do not touch!

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(6) Storage
a. The store room must be dry.
b. Do not expose the machine to extreme cold or heat environment.
c. Place the machine on an even floor in order to avoid any distortion.
(7) Other Reminders
a. Do not alter or bypass protective interlocks.
b. An operation manual must remain attached to the machine at all times.
c. Do not alter the equipment or circuitry unless authorized to do so by the manufacturer.
d. Do not operate the machine with the table tops or covers removed.
e. Never put any part of your body near, under or into a moving machine.
f. Do not overload the machine by exceeding the performance limitations specified in
this manual.
2. Construction and Units
Strapping head unit
Control Panel
Reel unit
Body frame unit

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3. General Safety Remarks
(1) Basic Operation
The manual and the safety remarks are to be read before use. The operator manual should
be kept with the machine at all times. Intervals for maintenance and inspections are to be
adhered to.
This machine was built with state of the art technology and rigid adherence to safety
standards.
Unless used properly, it can cause injury to operators or persons in close proximity to the
machine. In addition, improper use can cause damage to the machine or property around
the machine.
(2) Basic Safety Precautions
The user is to be instructed in all other generally applicable legal and other mandatory
regulations relevant to accident prevention and environmental protection in addition to the
operating instructions.
For safety reasons, long hair must be tied back or otherwise secured, garments must be
close fitting and no jewelry may be worn.
Use protective equipment whenever required by circumstances or by law.
Carefully observe all safety instructions and warnings attached to the machine and make
sure that they are always complete and perfectly legible.
Always make certain that persons being trained and instructed in working on or with the
machine are permanently supervised by an experienced person.
Work on the electrical system and equipment of the machine is only to be carried out by a
skilled electrician or by persons under the supervision and guidance of a skilled electrician
and in accordance with the rules and regulations of electrical engineering.
(3) Safety Instructions Governing Specific Operational Phases
Avoid any operation mode that might be unsafe.
All necessary precautions to ensure that the machine is only used being in a safe and
reliable state are to be taken. The machine is only to be operated if all protective and
safety devices, including removable safety devices, emergency shut-off equipment,
noise-protection elements and exhaust systems are in right place and fully functional.
The machine is to be checked for damage and defects at least once per work shift. Any
changes including the working behavior of the machine are to be reported to competent