CBE 510 Setup guide

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CBE 510 BULK BAGGER
Safety-Installation-Operation-Maintenance

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TABLE OF CONTENTS
Topic Page
Quick Reference Information…………………………………………………………………..…… 3
Before Operating Equipment………………………………………………………………..……… 4
When Operating Equipment………………………………………………………………….…….. 4
Recommended Spare Parts List…………………………………………………………………… 7
CHAPTER 1 General Information…………………………………………………………….. 8
Receipt and Inspection
Cautions and Warnings
Specific Requirements
CHAPTER 2 Installation Guide………………………………………………………..……. 12
Introduction
Preparation
Site selection
Uncrating
Installation
Connecting to supply bin
Installation Summary
CHAPTER 3 Load Cell Wiring ……………………………………………………….…….…. 17
Load Cell Wiring to Junction Box
Load Cell Replacement
Load Cell Connection Guide
Load cell information / Capacity
CHAPTER 4 Component Descriptions……………………………………………………… 22
CHAPTER 5 Optional Equipment…………………………………………………………….. 24
Butterfly/slide gate valve
VibratoryDeck
Bag Pre-inflate/ Exhaust
Inflatable Bag Cuff
CHAPTER 6 Setup and Operating Procedures……………………………………………. 26
Principal of Operation
Timers
Operational Sequence
Phase 1
Phase 2
CHAPTER 7 Maintenance………………………………………………………………………. 35
Bag Seal Cuff & Gauge
CHAPTER 8 Trouble Shooting……………………………………………………………..…. 38
Controller doesn’t return to Zero
Erratic weighs
Digital readout does not match the floor scale
Controller does not lite up
Dirtyfilling

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QUICK REFERENCE INSTALLATION INFORMATION
1. PneumaticRequirements:(OneHookup)Run1/2"linetomainFilter/ Regulatorwithanoutput
of 4 CFM operating at 80 PSI.
2. Electrical Requirements: (One Hookup) A 25 amp dedicated circuit should be supplied to the
main control panel.
3. Installing Slide gate: Install the slide to supply bin. There should be wires that are labeledfrom
the slide gate that need to be connected into Junction box (1) located on the filler.. The wires
need be terminated in the J-Box for the Slide gate solenoids and the reed magnet, (used for
setting up the dribble position on the slide gate).
4. See attached layout drawing for reference information.
5. ForTechnical Assistance call main # 512.352.3694.
6. For parts you can email [e-mail]
6. For Equipment Sales call main office or email [e-mail]
If any clarification is required -- ASK US!
WARNINGS
WARNING
The purpose of this section is to alert operating and maintenance personnel to the possible dangers
of this type of equipment. Serious injuryand/or equipment damage could result from not heeding
these safety precautions.

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BEFORE OPERATING EQUIPMENT:
1. Any personnel working directly with or on this equipment should read this manual before
proceeding with equipment use.
2. Electricians shouldfamiliarize themselves with the electrical drawings before initial start-up of
equipment.
3. Other appropriate operating and maintenance personnel shouldfamiliarize themselves with
mechanical layout and general arrangement drawings before start-up of equipment.
4. Determine location of all emergency switches.
5. Be sure allguards are in place and observe all warning signs.
6. Be sure electrical equipment is free of any accumulation of water.
7. Be sure allpersonnel areclear of operating mechanisms beforeconnecting air.
8. Never start equipment without first checking for loose objects, tools and trash. All persons in
the immediatearea ofthe equipment should bealerted prior to starting.
WHEN OPERATING EQUIPMENT:
1. Do not open junction boxes or control panels unless you are a qualified electrician. Be sure
power is off. Except when electricians are performing maintenance, electricalenclosures
and junction boxes should always be securely closed.
2. Stop machine and disconnect power before servicing or repairing. Maintenance and
adjustments must be performed with all power disconnected unless otherwise specified in
this manual.
3. Do not attempt to defeat any safety switches. Serious injury could result.
4. While machine control power is on, do not activate limit switches manually. Serious injury
and/or machine damage could result. Disable machine before attempting any maintenance
or manual testing of components.
5. Motors will get warm to the touch and should not cause concern for equipment reliability and
operation. A temperature rise is normal per new NEMA specifications.
6. If additional wire runs areadded to any junction boxor control panel, wiring practice should
be such as to maintain prevailing electrical hazard classification.
7. High-pressure air systems are dangerous. Do not service or troubleshoot systems with air supply on.
Be sure to bleed off anytrapped air before working on components since it is possible to have high
pressures trapped in airlines and cylinders, etc. Keep fingers, hands, feet, etc. out of path of
pneumatically operated components.

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Safety glasses should be worn in equipment area.
Follow the safetyregulations for your plant. ALWAYS USE GOOD JUDGEMENT!
WITHIN THE TEXT OF THIS MANUAL:
"WARNING" indicates possible injury to personnel.
"CAUTION" indicates possible damage to equipment.
"NOTE" is an informational comment.
Before you begin production AND as you continue working daily with the machine, these points
should be observed for continuous service. Service parts such as belts, stuffing box material,
bearings, gears, fill spouts, etc. are available for replacement and stock supplies through Choice
Bagging Equipment.
GROUNDING RECOMMENDATIONS
ELECTRICAL NOISE CONSIDERATIONS
A major consideration in the installation of a successful system is the problem created by electrical noise. The
following paragraphs provide information to help the user avoid electrical noise problems. Though many
potential problems are presented, few, if any, will be encountered in an actual application using a suitably
installed PLC system, even in a relatively harsh industrial noise environment.
BACKGROUND NOISE
Electrical noise is defined as any unwanted electrical signal which enters the control equipment. Noise signals
cover the entire spectrum of frequencies and may have any wave shape. The largest single difficulty with noise
is that it is not always present. Continuous, or frequent, periodic noises are generally easy to detect and
accommodate. Intermittent noise sources that produce short, high energy bursts at irregular and widely spaced
intervals cause the majority of problems. Noise has a number of different pathways into the control equipment. It
can be conducted through signal or power wiring or it can be radiated by electromagnetic waves. Conducted
noise is typicallycoupled into the signalor power wiring either electro-statically or magnetically. Electrostatic